CN211725535U - Automatic production equipment integrating stirring and material pressing - Google Patents
Automatic production equipment integrating stirring and material pressing Download PDFInfo
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- CN211725535U CN211725535U CN202020022100.5U CN202020022100U CN211725535U CN 211725535 U CN211725535 U CN 211725535U CN 202020022100 U CN202020022100 U CN 202020022100U CN 211725535 U CN211725535 U CN 211725535U
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Abstract
The utility model relates to an automatic production device which integrates stirring and pressing; the automatic material pressing and stirring device comprises a rack, and a stirring device, a material pressing device and an automatic conveying device which are respectively arranged on the rack, wherein the stirring device and the material pressing device are respectively and sequentially arranged on one side of the automatic conveying device; the beneficial effects of the utility model embody: through combining mixer and swager in an organic whole, reduce the shared area of equipment, simplify the production flow, and effectively shorten production cycle, adopt the temperature sensing to directly carry out the temperature detection to the material of storage bucket, improve its whole detection and control by temperature change performance, and adopt polydispersion head to disperse the material and adopt the helical gear to carry out the transmission of stirring, improve dispersion ability and rabbling mechanism's transmission moment of torsion, in addition, be provided with protective structure on dispersion mechanism, make it effectively prevent that the material from splashing and get into inside the equipment, effective protective apparatus.
Description
Technical Field
The utility model relates to a stirring equipment technical field refers in particular to a material in automated production equipment of an organic whole is pressed in combination stirring.
Background
The industrial mixer mixes and stirs a plurality of raw materials in the material barrel through the rotation motion of the stirring paddle, thereby forming a new mixture which is evenly stirred, in the industrial production, when the liquid mixture with certain viscosity such as glue is stirred and produced, other processes such as dispersion, temperature control and the like are generally needed to be carried out simultaneously in the production process, and after the mixture is mixed and stirred, the mixture needs to be pressed, so as to discharge the gas in the mixture, in the current production process, the stirring and pressing are respectively carried out by different independent devices, after the product is stirred, the material needs to be placed on a pressing machine for pressing, the production process is complicated, the material needs to be frequently moved, the production period is greatly prolonged, the occupied area of the device is large, the production and the use are inconvenient, secondly, on the existing mixer, the material barrel is generally adopted to directly detect the temperature of the material, make the structure of storage bucket complicated, with high costs to detection accuracy is poor, and the dispersibility is poor simultaneously, and it is inhomogeneous to lead to the not enough misce bene of dispersion degree of mixture, does not have safeguard measure on dispersion mechanism, makes the material get into dispersion parts inside stirring the in-process easily, damages equipment.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model aims at providing a stirring equipment, refer in particular to a combine stirring to press material in the automated production equipment of an organic whole.
Realize above-mentioned purpose, the utility model discloses a technical scheme be: an automatic production device integrating stirring and pressing comprises a rack, and a stirring device, a pressing device and an automatic conveying device which are respectively arranged on the rack, wherein the stirring device and the pressing device are respectively and sequentially arranged on one side of the automatic conveying device;
the stirring device comprises a shell, a transmission mechanism and a barrel feeding mechanism, wherein the shell is fixedly arranged on a rack, the transmission mechanism and the barrel feeding mechanism are respectively arranged on the shell, the transmission mechanism and the barrel feeding mechanism are mutually connected in a transmission manner, the barrel feeding mechanism consists of a planetary box, a dispersing mechanism and a stirring mechanism which are respectively arranged in a feeding barrel, the feeding barrel is fixedly arranged on the shell, the planetary box is rotatably connected with the transmission mechanism, the dispersing mechanism and the stirring mechanism are respectively arranged on the planetary box and are mutually connected with the transmission mechanism in a transmission manner, the planetary box is provided with a material scraping mechanism and a temperature control mechanism, and the transmission mechanism consists of a first belt pulley transmission assembly and a second belt pulley transmission assembly;
the pressing device comprises a driving mechanism arranged on a shell and a pressing plate telescopically arranged on the driving mechanism, the shell is fixedly arranged on the rack, the outer edge of the pressing plate is provided with an installation groove, the installation groove is provided with a sealing ring, and the pressing plate is provided with at least one exhaust hole penetrating through the wall thickness of the pressing plate;
the automatic conveying device comprises a slide rail arranged on the rack and a material carrying barrel detachably arranged in the slide rail, the material carrying barrel is slidably arranged below the stirring device and the material pressing device respectively, and a lifting mechanism used for lifting the material carrying barrel is arranged right below the stirring device.
Preferably, the first belt pulley transmission assembly comprises a main motor, a main transmission shaft, a main belt pulley and an auxiliary belt pulley, wherein one end of the main transmission shaft is in transmission connection with the main motor through the main belt pulley, the other end of the main transmission shaft is in transmission connection with the dispersing mechanism through the auxiliary belt pulley located in the planetary box, the second belt pulley transmission assembly comprises a secondary motor, a secondary transmission shaft, a secondary belt pulley and a helical gear transmission assembly, the secondary motor is provided with a speed reducer, one end of the secondary transmission shaft is in transmission connection with the speed reducer on the secondary motor through the secondary belt pulley, and the other end of the secondary transmission shaft is in transmission connection with the stirring mechanism through the helical gear transmission assembly.
Preferably, dispersion mechanism includes transmission shaft and a plurality of dispersion impeller, the transmission shaft is including being located transmission end in the planet case with rotationally extend to the dispersion end in the planet bottom of the case portion outside, the transmission end passes through vice belt pulley with main drive shaft interconnect with can the transmission, a plurality of the dispersion impeller be the certain interval respectively install in the transmission shaft the dispersion is served, the transmission shaft is provided with protection component.
Preferably, the protection component includes the bearing frame and keeps off the material ring, the bearing frame is both ends open-ended pipe box, the bearing frame cover is located the outside and the fixed mounting of transmission shaft in on the planet case, the bearing frame with be provided with the bearing between the transmission shaft, all be provided with the oil blanket on the both ends opening of bearing frame, make the bearing seal in the bearing frame, the oil blanket outside is provided with dustproof retaining ring, dustproof retaining ring pass through the adapter sleeve lock solid in on the transmission shaft, it locates to keep off the material ring pressure the outside of adapter sleeve, the oil blanket with dustproof retaining ring mutual contact is provided with mutual joint confined waterproof construction on the surface respectively, waterproof construction is that unsmooth alternate distribution's boss is formed by a plurality of.
Preferably, scraping mechanism includes installation axle, fixed block and scraper blade, installation axle fixed mounting in the planet case, installation axle integrated into one piece ground be provided with extend in the pole that links up in the bottom outside of the planet case, the fixed block be certain range can install asway in link up on the pole, scraper blade fixed mounting in on the fixed block, temperature control mechanism includes registration arm and temperature sensing needle, the registration arm is fixed in the bottom of planet case, the temperature sensing needle install in the registration arm.
Preferably, the helical gear transmission assembly comprises a driving wheel and a driven wheel which are positioned in the planetary box and are in transmission connection with each other in an engaged manner, the driving wheel is mounted on the secondary transmission shaft, the stirring mechanism is composed of at least one group of stirring assemblies in transmission connection with the helical gear transmission assembly, each stirring assembly comprises a rotating shaft and a stirring paddle, one end of each rotating shaft is in transmission connection with the driven wheel, the other end of each rotating shaft is rotatably connected with the stirring paddle positioned on the outer side of the bottom of the planetary box, and the driving wheel and the driven wheel are helical gears.
Preferably, elevating system includes mounting panel, cylinder and ejector pad, mounting panel fixed mounting in the frame, cylinder fixed mounting in on the mounting panel, the ejector pad install with liftable on the mounting panel to through the transfer line with cylinder transmission connection with liftable, the cylinder both sides are provided with at least one push rod respectively, the ejector pad is provided with the locating piece with integrated into one piece, carry the bottom of storage bucket be provided with locating piece matched with location chamber, through the cylinder with the push rod jack-up or descend the ejector pad, so that the locating piece is set in jack-up in-process jack-up carry the storage bucket or in the in-process that descends carry the storage bucket reset to in the slide rail.
Preferably, carry the storage bucket integrated into one piece and be provided with discharging channel, discharging channel be provided with communicate in carry the circular discharge gate in the inside material chamber of storage bucket, one of them semicircle of circular discharge gate is located carry the bottom surface top of storage bucket, another semicircle is followed carry the storage bucket inside extend form communicate together in discharging channel and cave in carry the silo of storage bucket bottom, the silo is located carry the inboard tip of storage bucket to be provided with the water conservancy diversion face of slope.
Preferably, the material loading barrel is provided with a material blocking block, the material blocking block is detachably inserted into the material discharging channel and the material groove, the material blocking block comprises a first material blocking part and a second material blocking part which are integrally formed, the first material blocking part is matched with the inner cavity of the material discharging channel in shape, and the second material blocking part is matched with the inner cavity of the material groove in shape.
Preferably, the frame is provided with a vacuumizing device, the vacuumizing device comprises a vacuum pump and a buffer tank, one end of the buffer tank is connected with the vacuum pump, the other end of the buffer tank is connected with the feeding barrel, the feeding barrel is provided with an inner cavity communicated with the loading barrel, and the vacuum pump vacuumizes the interior of the loading barrel through the inner cavity when the feeding barrel and the loading barrel are mutually closed.
The beneficial effects of the utility model embody: the utility model aims at providing a material is pressed in automated production equipment of an organic whole to combination stirring, through combining mixer and swager in an organic whole, reduce the shared area of equipment, simplify the production flow, and effectively shorten production cycle, adopt the temperature sensing to directly carry out the temperature detection to the material of storage bucket, improve its whole detection and temperature control performance, and adopt many dispersion heads to disperse the material and adopt the helical gear to carry out the transmission of stirring, improve dispersion ability and rabbling mechanism's transmission moment of torsion, in addition, be provided with protective structure on dispersion mechanism, make it effectively prevent that the material from splashing and get into inside the equipment, effective protective equipment.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural diagram of the stirring device of the present invention.
Fig. 3 is a schematic structural view of the pressing device of the present invention.
Fig. 4 is a schematic structural view of the automatic conveying device of the present invention.
Fig. 5 is a schematic structural diagram of the transmission mechanism of the present invention.
Fig. 6 is a schematic structural view of the barrel loading mechanism of the present invention.
Fig. 7 is a cross-sectional view of the dispersing mechanism of the present invention.
Fig. 8 is a schematic structural diagram of the stirring mechanism of the present invention.
Fig. 9 is a schematic structural diagram of the scraping mechanism and the temperature control mechanism of the present invention.
Fig. 10 is a schematic structural view of the lifting mechanism of the present invention.
Fig. 11 is a schematic cross-sectional view of the material loading bucket of the present invention.
Fig. 12 is a schematic structural view of the plugging block of the present invention.
Reference is made to the accompanying drawings in which:
1-a frame; 2-a stirring device; 3-a pressing device; 4-an automatic transport device; 5-a housing; 6-a transmission mechanism; 7-a barrel loading mechanism; 8-feeding barrel; 9-a planetary box; 10-a dispersing mechanism; 11-a stirring mechanism; 12-a scraping mechanism; 13-temperature control mechanism; 14-a first pulley drive assembly; 15-a second pulley transmission assembly; 16-a housing; 17-a drive mechanism; 18-a platen; 19-mounting grooves; 20-sealing ring; 21-exhaust hole; 22-a slide rail; 23-a loading bucket; 24-a lifting mechanism; 25-a main motor; 26-a main drive shaft; 27-a primary pulley; 28-secondary pulley; 29-a secondary electric machine; 30-a secondary drive shaft; 31-a secondary pulley; 32-bevel gear drive assembly; 33-a speed reducer; 34-a drive shaft; 35-a dispersion tray; 36-a drive end; 37-a dispersing end; 38-a guard assembly; 39-bearing seats; 40-a material blocking ring; 41-a bearing; 42-oil seal; 43-dustproof check ring; 44-a fastening sleeve; 45-a waterproof structure; 46-mounting shaft; 47-fixed block; 48-a scraper; 49-an engagement rod; 50-a positioning tube; 51-temperature sensing needle; 52-driving wheel; 53-driven wheel; 54-rotation axis; 55-stirring paddle; 56-mounting plate; 57-cylinder; 58-a push block; 59-a pushrod; 60-positioning blocks; 61-a positioning cavity; 62-a discharge channel; 63-a discharge hole; 64-material groove; 65-a flow guide surface; 66-a plugging block; 67-a first putty portion; 68-a second putty portion; 69-vacuum pumping device; 70-a vacuum pump; 71-a buffer tank; 72-lumen; 73-transmission rod.
Detailed Description
The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings:
as shown in fig. 1-12, an automated production apparatus integrating stirring and pressing includes a frame 1, and a stirring device 2, a pressing device 3 and an automatic transportation device 4 respectively mounted on the frame 1, wherein the stirring device 2 and the pressing device 3 are respectively and sequentially disposed on one side of the automatic transportation device 4;
the stirring device 2 comprises a shell 5, a transmission mechanism 6 and an upper barrel mechanism 7, the shell 5 is fixedly arranged on the frame 1, the transmission mechanism 6 and the upper barrel mechanism 7 are respectively arranged on the shell 5, the transmission mechanism 6 and the upper barrel mechanism 7 are mutually connected in a transmission way, the upper barrel mechanism 7 consists of a planetary box 9, a dispersing mechanism 10 and a stirring mechanism 11 which are respectively arranged in the feeding barrel 8, the feeding barrel 8 is fixedly arranged on the shell 5, the planetary box 9 is rotatably connected with the transmission mechanism 6, the dispersing mechanism 10 and the stirring mechanism 11 are respectively installed on the planetary box 9, and are respectively connected with the transmission mechanisms 6 in a transmission way, the planet box 9 is provided with a scraping mechanism 12 and a temperature control mechanism 13, the transmission mechanism 6 is composed of a first belt pulley transmission component 14 and a second belt pulley transmission component 15 respectively;
the pressing device 3 comprises a driving mechanism 17 mounted on a shell 16 and a pressing plate 18 telescopically mounted on the driving mechanism 17, the shell 16 is fixedly mounted on the frame 1, an installation groove 19 is formed in the outer edge of the pressing plate 18, a sealing ring 20 is arranged in the installation groove 19, and at least one exhaust hole 21 penetrating through the wall thickness of the pressing plate 18 is formed in the pressing plate 18;
the automatic conveying device 4 comprises a slide rail 22 installed on the rack 1 and a material carrying barrel 23 detachably arranged in the slide rail 22, the material carrying barrel 23 is slidably arranged below the stirring device 2 and the pressing device 3, and a lifting mechanism 24 for lifting the material carrying barrel 23 is arranged right below the stirring device 2.
Preferably, the first pulley transmission assembly 14 includes a main motor 25, a main transmission shaft 26, a main pulley 27 and an auxiliary pulley 28, one end of the main transmission shaft 26 is drivingly connected to the main motor 25 through the main pulley 27, the other end of the main transmission shaft is drivingly connected to the dispersing mechanism 10 through the auxiliary pulley 28 located in the planetary box 9, the second pulley transmission assembly 15 includes a secondary motor 29, a secondary transmission shaft 30, a secondary pulley 31 and a helical gear transmission assembly 32, the secondary motor 29 is provided with a speed reducer 33, one end of the secondary transmission shaft 30 is drivingly connected to the speed reducer 33 on the secondary motor 29 through the secondary pulley 31, and the other end of the secondary transmission shaft is drivingly connected to the stirring mechanism 11 through the helical gear transmission assembly 32.
Preferably, the dispersing mechanism 10 includes a transmission shaft 34 and a plurality of dispersing disks 35, the transmission shaft 34 includes a transmission end 36 located in the planetary box 9 and a dispersing end 37 rotatably extending to the outside of the bottom of the planetary box 9, the transmission end 36 is drivingly connected with the main transmission shaft 26 through the secondary pulley 28, the plurality of dispersing disks 35 are respectively installed on the dispersing end 37 of the transmission shaft 34 at a certain interval, and the transmission shaft 34 is provided with a protective component 38.
Preferably, the protection component 38 includes bearing frame 39 and material blocking ring 40, the bearing frame 39 is both ends open-ended pipe box, the bearing frame 39 cover is located the outside and fixed mounting of transmission shaft 34 in on the planet case 9, the bearing frame 39 with be provided with bearing 41 between the transmission shaft 34, all be provided with oil blanket 42 on the both ends opening of bearing frame 39, make bearing 41 seal in the bearing frame 39, the oil blanket 42 outside is provided with dustproof retaining ring 43, dustproof retaining ring 43 through adapter sleeve 44 lock solid in on the transmission shaft 34, material blocking ring 40 presses and locates the outside of adapter sleeve 44, oil blanket 42 with dustproof retaining ring 43 mutual contact is provided with mutual joint confined waterproof construction 45 on the surface respectively, waterproof construction 45 is that unsmooth alternate distribution's boss is formed by a plurality of.
Preferably, the scraping mechanism 12 includes a mounting shaft 46, a fixing block 47 and a scraper 48, the mounting shaft 46 is fixedly mounted in the planetary box 9, the mounting shaft 46 is integrally provided with an engaging rod 49 extending to the outside of the bottom of the planetary box 9, the fixing block 47 is swingably mounted on the engaging rod 49 with a certain amplitude, the scraper 48 is fixedly mounted on the fixing block 47, the temperature control mechanism 13 includes a positioning tube 50 and a temperature sensing pin 51, the positioning tube 50 is fixed at the bottom of the planetary box 9, and the temperature sensing pin 51 is mounted in the positioning tube 50.
Preferably, the helical gear transmission assembly 32 includes a driving wheel 52 and a driven wheel 53 engaged with each other in the planetary box 9, the driving wheel 52 is mounted on the secondary transmission shaft 30, the stirring mechanism 11 is composed of at least one set of stirring assemblies in transmission connection with the helical gear transmission assembly 32, the stirring assemblies include a rotating shaft 54 and stirring paddles 55, one end of the rotating shaft 54 is connected to the driven wheel 53 in a transmission manner, the other end is connected to the stirring paddles 55 located outside the bottom of the planetary box 9 in a rotating manner, and both the driving wheel 52 and the driven wheel 53 are helical gears.
Preferably, the lifting mechanism 24 includes a mounting plate 56, a cylinder 57 and a push block 58, the mounting plate 56 is fixedly mounted on the frame 1, the cylinder 57 is fixedly mounted on the mounting plate 56, the push block 58 is liftably mounted on the mounting plate 56 and is liftably connected with the cylinder 57 through a transmission rod 73, at least one push rod 59 is respectively disposed on two sides of the cylinder 57, a positioning block 60 is integrally disposed on the push block 58, a positioning cavity 61 matched with the positioning block 60 is disposed at the bottom of the material carrying bucket 23, and the push block 58 is jacked or lowered through the cylinder 57 and the push rod 59, so that the positioning block 60 is embedded in the positioning cavity 61 to jack the material carrying bucket 23 in the jacking process or to reset the material carrying bucket 23 to the slide rail 22 in the lowering process.
Preferably, the material carrying barrel 23 is integrally provided with a material discharging channel 62, the material discharging channel 62 is provided with a circular material discharging port 63 communicated with a material cavity inside the material carrying barrel 23, one semicircle of the circular material discharging port 63 is located above the bottom surface of the material carrying barrel 23, the other semicircle is located inside the material carrying barrel 23 and extends to form a channel communicated with the material discharging channel 62 and sunken in a material groove 64 at the bottom of the material carrying barrel 23, and the material groove 64 is located at the end part of the inner side of the material carrying barrel 23 and is provided with an inclined flow guide surface 65.
Preferably, the material loading barrel 23 is provided with a material blocking block 66, the material blocking block 66 is detachably inserted into the material discharging channel 62 and the material groove 64 which are communicated with each other, the material blocking block 66 comprises a first material blocking part 67 and a second material blocking part 68 which are integrally formed, the first material blocking part 67 is matched with the inner cavity 72 of the material discharging channel 62 in shape, and the second material blocking part 68 is matched with the inner cavity 72 of the material groove 64 in shape.
Preferably, the rack 1 is provided with a vacuum pumping device 69, the vacuum pumping device 69 comprises a vacuum pump 70 and a buffer tank 71, one end of the buffer tank 71 is connected to the vacuum pump 70, the other end of the buffer tank is connected to the feeding barrel 8, the feeding barrel 8 is provided with an inner cavity 72 communicated with the material carrying barrel 23, and when the feeding barrel 8 and the material carrying barrel 23 are closed, the vacuum pump 70 pumps the interior of the material carrying barrel 23 through the inner cavity 72.
The utility model relates to a combine stirring to press material in automated production equipment of an organic whole, mainly include frame 1 to and install agitating unit 2, press device 3, automatic transportation device 4 and evacuating device 69 in frame 1 respectively, agitating unit 2 and press device 3 are the assembly line ground and set up one side with automatic transportation device 4, make automatic transportation device 4 can be along with the removal that production process goes on repeatedly back and forth between agitating unit 2 and press device 3, thereby realize repetitive production.
Further, the automatic conveying device 4 comprises a slide rail 22 mounted on the frame 1 and a material carrying barrel 23 detachably arranged in the slide rail 22, the material carrying barrel 23 is located below the stirring device 2 and the pressing device 3, and the material carrying barrel 23 can slide back and forth in the slide rail 22, so that the material carrying barrel 23 can be switched to form a pipeline type circulation production operation at double stations of the stirring device 2 and the pressing device 3, and a lifting mechanism 24 for lifting the material carrying barrel 23 is further arranged right below the stirring device 2.
Further, the pressing device 3 comprises a driving mechanism 17 mounted on the housing 16 and a pressure plate 18 telescopically mounted on the driving mechanism 17, the housing 16 is fixedly mounted on the frame 1, an annular mounting groove 19 is formed in the outer edge of the pressure plate 18, a sealing ring 20 is arranged in the mounting groove 19, and the pressure plate 18 is provided with at least one exhaust hole 21 penetrating through the wall thickness of the pressure plate 18.
Further, the stirring device 2 comprises a shell 5, a transmission mechanism 6 and an upper barrel mechanism 7, the shell 5 is integrally and fixedly mounted on the frame 1, the transmission mechanism 6 is mounted in the shell 5, the upper barrel mechanism 7 comprises a feeding barrel 8, a planetary box 9, a dispersing mechanism 10 and a stirring mechanism 11, one side of the feeding barrel 8 is fixedly mounted on the shell 5, the other side of the feeding barrel 8 is suspended above the loading barrel 23 and covers the opening of the raised loading barrel 23 as a sealing cover so as to enable the loading barrel 23 to form a sealing state, the planetary box 9 is rotatably arranged in the feeding barrel 8, the dispersing mechanism 10 and the stirring mechanism 11 are respectively mounted in the planetary box 9 and are in transmission connection with the transmission mechanism 6, and in addition, a scraping mechanism 12 and a temperature control mechanism 13 are further arranged on the planetary box 9.
Further, the transmission mechanism 6 comprises a first pulley transmission assembly 14 and a second pulley transmission assembly 15.
Further, the first pulley transmission assembly 14 includes a main motor 25, a main transmission shaft 26, a main pulley 27 and an auxiliary pulley 28, wherein one end of the main transmission shaft 26 is drivingly connected to the main motor 25 through the main pulley 27, and the other end is inserted into the planetary box 9 and is drivingly connected to the dispersing mechanism 10 through the auxiliary pulley 28 located in the planetary box 9.
Further, the dispersing mechanism 10 includes a transmission shaft 34 and a plurality of dispersing disks 35, the transmission shaft 34 includes a transmission end 36 in the planetary box 9 and a dispersing end 37 rotatably extending to the outside of the bottom of the planetary box 9, the transmission end 36 of the transmission shaft 34 is drivingly assembled on the secondary pulley 28, and the transmission shaft 34 and the main transmission shaft 26 are drivingly connected to each other through the secondary pulley 28, the plurality of dispersing disks 35 are respectively installed on the dispersing end 37 of the transmission shaft 34 at a certain interval, and the transmission shaft 34 is provided with a protective component 38.
Further, the second pulley transmission assembly 15 includes a secondary motor 29, a secondary transmission shaft 30, a secondary pulley 31 and a bevel gear transmission assembly 32, the secondary motor 29 is provided with a speed reducer 33, the secondary transmission shaft 30 is sleeved outside the main transmission shaft 26, one end of the secondary transmission shaft 30 is drivingly connected with the speed reducer 33 on the secondary motor 29 through the secondary pulley 31, and the other end is drivingly connected with the stirring mechanism 11 through the bevel gear transmission assembly 32.
Further, the helical gear assembly 32 comprises a driving wheel 52 and a driven wheel 53 which are positioned in the planetary box 9 and are in transmission connection with each other in an engaged manner, wherein the driving wheel 52 and the driven wheel 53 are helical gears, the driving wheel 52 is mounted on the secondary transmission shaft 30, the stirring mechanism 11 is composed of at least one group of stirring assemblies in transmission connection with the helical gear assembly 32, and preferably, but not limited to, two groups of stirring assemblies are selected, the stirring assemblies comprise a rotating shaft 54 and stirring paddles 55, one end of the rotating shaft 54 is respectively connected to the driven wheel 53 positioned on both sides of the driving wheel 52 in a transmission manner, and the other end is rotatably connected with the stirring paddles 55 positioned outside the bottom of the planetary box 9.
Furthermore, the protection assembly 38 on the transmission shaft 34 includes a bearing seat 39 and a material blocking ring 40, the bearing seat 39 is a pipe sleeve with two open ends, the bearing seat 39 is sleeved outside the transmission shaft 34 and is fixedly installed on the planetary box 9, one end of the bearing seat 39 is located inside the planetary box 9, the other end is exposed outside the bottom of the planetary box 9, a bearing 41 sleeved on the transmission shaft 34 is arranged between the bearing seat 39 and the transmission shaft 34, oil seals 42 are respectively arranged on the two open ends of the bearing seat 39, so that the bearing 41 is sealed in the bearing seat 39, the bearing seat 39 is located at the end exposed outside the bottom of the planetary box 9, a dust-proof retainer ring 43 is further arranged outside the oil seal 42, the dust-proof retainer ring 43 covers the outer end face of the oil seal 42 as a whole and is locked on the transmission shaft 34 through a fastening sleeve 44, so that the dust-proof retainer ring 43 and the oil seal 42 are mutually attached, be provided with mutual joint confined waterproof construction 45 on the surface of oil blanket 42 and the mutual contact of dustproof retaining ring 43 respectively, this waterproof construction 45 is unsmooth alternate boss that distributes by a plurality of and constitutes, and simultaneously, this waterproof construction does also for unsmooth alternate distribution and mutual joint confined dysmorphism groove, and this dysmorphism groove can be unsmooth alternate distribution's helicla flute or circular recess etc..
Further, the scraping mechanism 12 includes a mounting shaft 46, a fixing block 47 and a scraper 48, the mounting shaft 46 is fixedly mounted in the planetary box 9, the mounting shaft 46 is integrally provided with an engaging rod 49 extending to the outside of the bottom of the planetary box 9, the fixing block 47 is provided with a fastening hole matched with the engaging rod 49, the fixing block 47 is mounted on the engaging rod 49 through the fastening hole, the fixing block 47 can swing on the mounting shaft 46 with a certain amplitude, the scraper 48 is fixedly mounted on one side of the fixing block 47 and can swing correspondingly with the fixing block 47, the temperature control mechanism 13 includes a positioning tube 50 and a temperature sensing needle 51, the positioning tube 50 is fixed at the bottom of the planetary box 9, and the temperature sensing needle 51 is mounted in the positioning tube 50.
Further, the lifting mechanism 24 includes a mounting plate 56, a cylinder 57 and a push block 58, the mounting plate 56 is fixedly mounted on the frame 1, the cylinder 57 is fixedly mounted on the mounting plate, the push block 58 is liftably mounted on the mounting plate 56 and is liftably connected with the cylinder 57 through a transmission rod 73, at least one push rod 59 is respectively disposed on two sides of the cylinder 57, the push rods 59 telescopically abut against the bottom of the push block 58, a positioning block 60 is integrally formed on the push block 58, and a positioning cavity 61 matched with the positioning block 60 is disposed at the bottom of the material carrying barrel 23.
Furthermore, a discharge channel 62 is integrally formed on the material carrying barrel 23, the discharge channel 62 is provided with a circular discharge hole 63 respectively communicated with the material cavity inside the material carrying barrel 23 and the outside of the material carrying barrel 23, one semicircle of the circular discharge hole 63 is communicated with the inner side wall of the material carrying barrel 23 and is positioned above the inner side surface of the bottom of the material carrying barrel 23, the other semicircle extends along the inner direction of the material carrying barrel 23 to form a trough 64 communicated with the discharge channel 62 and recessed in the bottom of the material carrying barrel 23, one end of the trough 64 positioned at the inner side of the material carrying barrel 23 is provided with an inclined flow guide surface 65, a blocking block 66 matched with the inner cavity 72 of the trough 64 is arranged in the discharge channel 62, the blocking block 66 realizes blocking through a first blocking part 67 matched with the discharge channel 62 in a flow direction, and realizes automatic positioning through a second blocking part 68 matched with the trough 64, preventing rotation of the plug block 66.
When the machine body is used for stirring, firstly, the loading barrel 23 filled with raw materials is placed below the stirring device 2, the cylinder 57 on the lifting mechanism 24 is started, the push block 58 is simultaneously pushed upwards by the transmission rod 73 of the cylinder 57 and the two push rods 59 on the two sides of the cylinder 57, so that the positioning block 60 on the push block 58 is embedded in the positioning cavity 61 at the bottom of the loading barrel 23, the loading barrel 23 is fixed on the push block 58, the whole loading barrel 23 is pushed to the upper barrel mechanism 7 by the push block 58 along with the rising of the cylinder 57, the loading barrel 23 is separated from the slide rail 22, when the loading barrel 8 rises to the highest point, the whole loading barrel 8 is covered on the barrel mouth of the loading barrel 23, so that the loading barrel 23 is in a sealed state, at the moment, the vacuumizing device 69 vacuumizes the inside of the loading barrel 23 through the inner cavity 72 of the loading barrel 8 and the inner cavity 72 of the loading barrel 8, and then, the stirring paddles 55, 55 and the paddles 72 in the inner cavity 72 of the loading barrel 8, The dispersion disc 35, the scraping mechanism 12 and the temperature control mechanism 13 respectively work in the material loading barrel 23.
Then, the main motor 25 and the secondary motor 29 on the transmission mechanism 6 are sequentially started, the main motor 25 drives the main transmission shaft 26 to rotate at a high speed through the main belt pulley 27, the main transmission shaft 26 drives the transmission shaft 34 on the dispersion mechanism 10 and the dispersion disc 35 arranged on the transmission shaft 34 to synchronously rotate at a high speed through the secondary belt pulley 28, the secondary motor 29 drives the secondary transmission shaft 30 sleeved outside the main transmission shaft 26 to rotate at a low speed through the speed reducer 33 and the secondary belt pulley 31, the secondary transmission shaft 30 drives the driving wheel 52 to rotate along with the secondary transmission shaft, the driving wheel 52 drives the driven wheels 53 engaged with the secondary transmission shaft and positioned at two sides of the secondary transmission shaft to rotate, so that the stirring paddles 55 rotate along with the driven wheels 53, in addition, the helical gear transmission assembly 32 also drives the planetary box 9 to synchronously rotate along with the planetary box 9, thereby realizing the revolution of the scraping mechanism 12 and the temperature, the dispersing mechanism 10 and the stirring mechanism 11 rotate on their own axes.
Then, the stirring paddle 55 stirs the raw material in the loading barrel 23, and simultaneously, the material is synchronously dispersed by the plurality of dispersion discs 35, the positioning pipe 50 on the temperature control mechanism 13 is inserted into the material, the temperature sensing needle 51 in the positioning tube 50 can detect the temperature of the raw material in real time to realize temperature control, in the stirring process, the scraper 48 is closely attached to the inner edge of the material carrying barrel 23 at any time, the materials on the inner side wall of the material carrying barrel 23 are hung down along with the rotation of the planetary box 9, the raw materials can be uniformly stirred, and has a certain swing space, can effectively prevent the scraper 48 from being adhered due to overlarge viscosity of the material in the rotating and scraping process, thereby leading to the potential safety hazard of rupture to have protective structure on dispersion mechanism 10, can effectively avoid the raw materials to splash and enter into the inside of dispersion transmission shaft 34 in the stirring process, effectively prevent the damage of equipment.
Then, after the stirring and mixing are completed, the cylinder 57 on the lifting mechanism 24 is started again, the push block 58 is lowered through the transmission rod 73 and the push rod 59, so that the material carrying barrel 23 is separated from the stirring device 2, the material carrying barrel 23 is lowered onto the slide rail 22, the bottom of the material carrying barrel 23 is provided with a pulley, the material carrying barrel 23 is pushed to the lower part of the material pressing device 3 on the slide rail 22 through the pulley, immediately, the driving mechanism 17 is started, the pressure plate 18 is pressed down into the material carrying barrel 23 to extrude the mixture, the pressure plate 18 connects the inner side walls of the material carrying barrel 23 with each other through the sealing ring 20 at the edge of the pressure plate 18 to prevent the mixture from overflowing, and gas generated in the stirring process in the mixture is discharged through the exhaust hole 21 on the pressure plate 18.
Finally, the mixture in the loading bucket 23 is discharged and collected, and when the mixture is discharged, the blocking piece 66 is taken out of the discharging channel 62 and the trough 64 integrally, so that the mixture flows out of the trough 64 and the discharging channel 62 in sequence.
In addition, a buffer tank 71 is arranged between the vacuum pump 70 and the feeding barrel 8, so that the vacuum pump 70 effectively prevents the material in the loading barrel 23 from being sucked back into the vacuum pump 70 to pollute the vacuum pump 70 when vacuumizing, and the oil in the vacuum pump 70 can be prevented from being sucked into the loading barrel 23 to pollute the raw materials.
The above, it is only the preferred embodiment of the present invention, not right the technical scope of the present invention makes any restriction, the technical personnel of the industry, under this technical scheme's enlightenment, can do some deformation and modification, all the basis the utility model discloses a technical essence is to any modification, the equivalent change and the modification of the above embodiment do, all still belong to the technical scheme's scope of the present invention.
Claims (10)
1. The utility model provides a combine stirring to press material in automated production equipment of an organic whole which characterized in that: the automatic material pressing and stirring device comprises a rack, and a stirring device, a material pressing device and an automatic conveying device which are respectively arranged on the rack, wherein the stirring device and the material pressing device are respectively and sequentially arranged on one side of the automatic conveying device;
the stirring device comprises a shell, a transmission mechanism and a barrel feeding mechanism, wherein the shell is fixedly arranged on a rack, the transmission mechanism and the barrel feeding mechanism are respectively arranged on the shell, the transmission mechanism and the barrel feeding mechanism are mutually connected in a transmission manner, the barrel feeding mechanism consists of a planetary box, a dispersing mechanism and a stirring mechanism which are respectively arranged in a feeding barrel, the feeding barrel is fixedly arranged on the shell, the planetary box is rotatably connected with the transmission mechanism, the dispersing mechanism and the stirring mechanism are respectively arranged on the planetary box and are mutually connected with the transmission mechanism in a transmission manner, the planetary box is provided with a material scraping mechanism and a temperature control mechanism, and the transmission mechanism consists of a first belt pulley transmission assembly and a second belt pulley transmission assembly;
the pressing device comprises a driving mechanism arranged on a shell and a pressing plate telescopically arranged on the driving mechanism, the shell is fixedly arranged on the rack, the outer edge of the pressing plate is provided with an installation groove, the installation groove is provided with a sealing ring, and the pressing plate is provided with at least one exhaust hole penetrating through the wall thickness of the pressing plate;
the automatic conveying device comprises a slide rail arranged on the rack and a material carrying barrel detachably arranged in the slide rail, the material carrying barrel is slidably arranged below the stirring device and the material pressing device respectively, and a lifting mechanism used for lifting the material carrying barrel is arranged right below the stirring device.
2. The automatic production equipment integrating stirring and pressing as claimed in claim 1 is characterized in that: the first belt pulley transmission assembly comprises a main motor, a main transmission shaft, a main belt pulley and an auxiliary belt pulley, wherein one end of the main transmission shaft is connected with the main motor in a transmission mode, the other end of the main transmission shaft is connected with the dispersing mechanism in a transmission mode through the auxiliary belt pulley located in the planetary box, the second belt pulley transmission assembly comprises a secondary motor, a secondary transmission shaft, a secondary belt pulley and a helical gear transmission assembly, the secondary motor is provided with a speed reducer, one end of the secondary transmission shaft is connected with the secondary motor in a transmission mode, the speed reducer is connected with the secondary motor in a transmission mode, and the other end of the secondary transmission shaft is connected with the stirring mechanism in a transmission mode through the helical gear transmission assembly.
3. The automatic production equipment integrating stirring and pressing as claimed in claim 2 is characterized in that: dispersion mechanism includes transmission shaft and a plurality of dispersion impeller, the transmission shaft is including being located transmission end in the planet case with rotationally extend to the dispersion end in the planet bottom of the case portion outside, the transmission end passes through vice belt pulley with main drive shaft interconnect with can drive, a plurality of the dispersion impeller be respectively certain interval install in the transmission shaft the dispersion is served, the transmission shaft is provided with protection component.
4. The automatic production equipment integrating stirring and pressing as claimed in claim 3 is characterized in that: the protection component comprises a bearing seat and a material blocking ring, the bearing seat is a pipe sleeve with two open ends, the bearing seat is sleeved on the outer side of the transmission shaft and fixedly installed on the planetary box, a bearing is arranged between the bearing seat and the transmission shaft, oil seals are arranged on the open ends of the two ends of the bearing seat, the bearing is sealed in the bearing seat, a dustproof check ring is arranged on the outer side of the oil seal, the dustproof check ring is fixedly locked on the transmission shaft through an adapter sleeve, the material blocking ring is pressed on the outer side of the adapter sleeve, the oil seals are in mutual contact with the dustproof check ring, and a waterproof structure is respectively provided with a mutual clamping and sealing structure on the surface and is formed by a plurality of bosses which are distributed in a concave-convex mode.
5. The automatic production equipment integrating stirring and pressing as claimed in claim 1 is characterized in that: scraping mechanism includes installation axle, fixed block and scraper blade, installation axle fixed mounting in the planet case, installation axle integrated into one piece be provided with extend in the pole that links up in the bottom outside of the planet case, the fixed block be certain range can install with rocking in link up on the pole, scraper blade fixed mounting in on the fixed block, temperature-control mechanism includes registration arm and temperature sensing needle, the registration arm is fixed in the bottom of planet case, the temperature sensing needle install in the registration arm.
6. The automatic production equipment integrating stirring and pressing as claimed in claim 2 is characterized in that: the bevel gear transmission assembly comprises a driving wheel and a driven wheel, the driving wheel is arranged on the secondary transmission shaft and is in transmission connection with the bevel gear transmission assembly in an intermeshing manner, the stirring mechanism comprises at least one group of stirring assemblies in transmission connection with the bevel gear transmission assembly, each stirring assembly comprises a rotating shaft and a stirring paddle, one end of the rotating shaft is in transmission connection with the driven wheel, the other end of the rotating shaft is rotatably connected with the stirring paddle arranged on the outer side of the bottom of the planetary box, and the driving wheel and the driven wheel are bevel gears.
7. The automatic production equipment integrating stirring and pressing as claimed in claim 1 is characterized in that: the lifting mechanism comprises a mounting plate, an air cylinder and a push block, the mounting plate is fixedly mounted on the rack, the air cylinder is fixedly mounted on the mounting plate, the push block is arranged on the mounting plate in a liftable mode and is in transmission connection with the air cylinder in a liftable mode through a transmission rod, at least one push rod is arranged on each of two sides of the air cylinder respectively, a positioning block is arranged on the push block in an integrally formed mode, a positioning cavity matched with the positioning block is formed in the bottom of the material carrying barrel, and the push block is jacked or descended through the air cylinder so that the positioning block is embedded in the positioning cavity to jack up the material carrying barrel or the material carrying barrel is reset to the slide rail in the descending process.
8. The automatic production equipment integrating stirring and pressing as claimed in claim 1 is characterized in that: carry the storage bucket integrated into one piece ground and be provided with discharging channel, discharging channel be provided with communicate in carry the circular discharge gate in the inside material chamber of storage bucket, one of them semicircle of circular discharge gate is located carry the bottom surface top of storage bucket, another semicircle is followed carry the storage bucket inside extend form one communicate in discharging channel and cave in carry the silo of storage bucket bottom, the silo is located carry the inboard tip of storage bucket and be provided with the water conservancy diversion face of slope.
9. The automatic production equipment integrating stirring and pressing as claimed in claim 8, wherein the automatic production equipment comprises: the material loading barrel is provided with a material blocking block, the material blocking block is detachably inserted into the material discharging channel and the material groove, the material blocking block comprises a first material blocking part and a second material blocking part which are integrally formed, the first material blocking part is matched with the inner cavity of the material discharging channel in shape, and the second material blocking part is matched with the inner cavity of the material groove in shape.
10. The automatic production equipment integrating stirring and pressing as claimed in claim 1 is characterized in that: the frame is provided with evacuating device, evacuating device includes vacuum pump and buffer tank, wherein one end of buffer tank connect in the vacuum pump, the other end connect in go up the storage bucket, go up the storage bucket be provided with carry the inner chamber that the storage bucket is linked together, go up the storage bucket with carry when the storage bucket is closed each other by the vacuum pump will carry the interior evacuation of storage bucket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020022100.5U CN211725535U (en) | 2020-01-07 | 2020-01-07 | Automatic production equipment integrating stirring and material pressing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020022100.5U CN211725535U (en) | 2020-01-07 | 2020-01-07 | Automatic production equipment integrating stirring and material pressing |
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| CN211725535U true CN211725535U (en) | 2020-10-23 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114146629A (en) * | 2021-12-31 | 2022-03-08 | 如皋市通达机械制造有限公司 | Pneumatic gland type vacuum kneading machine with full-automatic filling |
-
2020
- 2020-01-07 CN CN202020022100.5U patent/CN211725535U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114146629A (en) * | 2021-12-31 | 2022-03-08 | 如皋市通达机械制造有限公司 | Pneumatic gland type vacuum kneading machine with full-automatic filling |
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