CN211718160U - Welding seam detection negative image printing system - Google Patents
Welding seam detection negative image printing system Download PDFInfo
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- CN211718160U CN211718160U CN202020170034.6U CN202020170034U CN211718160U CN 211718160 U CN211718160 U CN 211718160U CN 202020170034 U CN202020170034 U CN 202020170034U CN 211718160 U CN211718160 U CN 211718160U
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Abstract
The utility model relates to a welding seam detects negative image printing system. The welding seam film scanning device in the system is used for scanning the welding seam film to obtain an image of the welding seam film; the image printing device is electrically connected with the welding seam film scanning device and is used for printing the image of the welding seam film to obtain printing paper; the paper sliding device is arranged at an outlet of the image printing device, and the printing paper enters the paper sliding device through the outlet of the image printing device; the storage device is arranged at a welding seam film outlet of the welding seam film scanning device and an outlet of the paper falling device, and the storage device is used for matching and storing the welding seam film and the printing paper in a set sequence. The utility model provides a welding seam detects film image printing system has solved the problem that prior art welding seam film printing efficiency is low.
Description
Technical Field
The utility model relates to an industry film digital processing technology field especially relates to a welding seam detects film image printing system.
Background
Common defects in welds are: porosity, slag inclusions, lack of penetration, lack of fusion, cracks, and the like. In order to evaluate the quality of the welding seam, the welding seam has no defects, and the welding seam needs to be subjected to nondestructive testing during construction and service. The X-ray has stronger penetrating power, can detect the internal defects of the welding seam, and has wide application in the welding seam detection.
The X-ray nondestructive detection of the welding seam generally adopts a shooting mode, and a film is exposed under X-rays and then shows a transmission image of the welding seam after being washed. The film digital scanning device realizes digital sharing and archiving of film images through scanning, and the digital images realize identification and marking of welding seam defects. To better register weld defects, the digitized image is printed. The number of the welding seam detection films (welding seam films) on the construction site reaches ten thousand, and if all the welding seam films are printed, printed paper and the welding seam films are easily confused, so that a printed picture cannot correspond to the correct welding seam film, and the defects of the welding seam films cannot be effectively identified. In the prior art, each welding seam film is matched with a corresponding printed picture manually. However, the manual matching is easy to lose and is disordered, so that the matching efficiency of the welding seam film and the corresponding printed picture is low, and a large amount of manpower and material resources are wasted.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a welding seam detects film image printing system solves the problem that prior art welding seam film printing efficiency is low.
In order to achieve the above object, the utility model provides a following scheme:
a weld detection negative image printing system comprising: the device comprises a welding seam film scanning device, an image printing device, a paper sliding device and a containing device;
the welding seam film scanning device is used for scanning the welding seam film to obtain an image of the welding seam film;
the image printing device is electrically connected with the welding seam film scanning device and is used for printing the image of the welding seam film to obtain printing paper;
the paper sliding device is arranged at an outlet of the image printing device, and the printing paper enters the paper sliding device through the outlet of the image printing device;
the storage device is arranged at a welding seam film outlet of the welding seam film scanning device and an outlet of the paper falling device, and the storage device is used for matching and storing the welding seam film and the printing paper in a set sequence.
Optionally, the weld film scanning device specifically includes: the device comprises a film bracket, a rubber roll, a first fan, a first servo motor, a second servo motor, a film lower baffle, a first sensor, a second sensor, a coupler, a first controller and digital image recognition equipment;
the film bracket is used for placing the welding seam film;
the rubber roller is arranged in the rubber sheet bracket and is in surface contact with the welding seam rubber sheet; the rubber roller is used for conveying the welding seam rubber sheet to the rubber sheet lower baffle;
the first sensor is arranged inside the film bracket;
the first fan is arranged at the bottom of the film bracket and used for attaching the welding seam film to the cylindrical surface of the rubber roller;
the first servo motor is connected with the rubber roller through a first gear mechanism;
the film lower baffle is arranged between the film bracket and the digital image recognition device;
the second sensor is arranged on the film lower baffle;
the second servo motor is connected with the film lower baffle through the coupler; the coupler drives the film plate to rotate and transmits the welding seam film to the digital image recognition equipment;
the digital image recognition device is electrically connected with the image printing device;
the input end of the first controller is connected with the first sensor and the second sensor respectively, and the output end of the first controller is connected with the first servo motor, the first servo motor and the first fan respectively.
Optionally, the weld film scanning device further includes: a first bracket and a second bracket;
the first bracket and the second bracket are respectively arranged on two sides of the film bracket.
Optionally, the image printing apparatus specifically includes: the paper supporting mechanism, the photoelectric reflection sensor, the printing equipment and the second controller;
the photoelectric reflection sensor is arranged on the paper supporting mechanism, and the paper supporting mechanism is arranged at a paper inlet of the printing equipment;
the second controller is respectively connected with the photoelectric reflection sensor, the digital image recognition device, the paper supporting mechanism and the printing device.
Optionally, the paper falling device specifically includes: the paper sliding surface, the air blower, the first photoelectric sensor and the third controller;
the paper inlet of the paper sliding surface is communicated with the paper outlet of the image printing device, and the paper outlet of the paper sliding surface is communicated with the accommodating device;
the blower is arranged at the bottom of the paper sliding surface and blows air to the accommodating device;
the first photoelectric sensor is arranged at a paper outlet of the paper sliding surface;
the third controller is respectively connected with the blower and the first photoelectric sensor.
Optionally, the paper falling device further includes: a support member;
the end of the supporting member is connected with the paper sliding surface paper inlet through a fixing hole.
Optionally, the storage device specifically includes: a film slide and a cartridge.
The film sliding surface is positioned between a welding seam film outlet of the welding seam film scanning device and the bin box;
the bin is arranged at the outlet of the paper sliding device.
Optionally, the method further includes: a developing device;
the developing equipment is connected with the welding seam film scanning device; the display equipment is used for displaying an operation interface of the welding seam film detection image printing system.
According to the utility model provides a concrete embodiment, the utility model discloses a following technological effect:
the utility model provides a welding seam detects film image printing system, the printing paper that welding seam film and welding seam film after will scanning correspond is matchd and is accomodate to the storage device in setting for the order through the paper landing device, need not to match every welding seam film and the picture that prints correspondingly through the manual work, has solved because the manual work causes the welding seam film and corresponds the problem that the picture that prints out matches inefficiency, and then has improved welding seam film printing efficiency; and a large amount of manpower, material resources and financial resources are saved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor.
FIG. 1 is a schematic diagram of a welding seam inspection negative image printing system according to the present invention;
FIG. 2 is a front view of the welding seam film scanning device according to the present invention;
FIG. 3 is a side view of the welding seam film scanning device according to the present invention;
FIG. 4 is a block diagram of an image printing apparatus according to the present invention;
FIG. 5 is a schematic view of a paper slide-down device according to the present invention;
fig. 6 is a structural diagram of the storage device provided by the present invention.
Description of the symbols: 1-a visualization device, 2-a welding seam film scanning device, 3-an image printing device, 4-a paper sliding device, 5-a storage device, 201-a film bracket, 202-a rubber roller, 203-a first fan, 204-a first servo motor, 205-a second servo motor, 206-a film lower baffle 207-a first sensor, 208-a coupler, 209-a digital image recognition device, 210-a first bracket, 211-a second bracket, 212-a second sensor, 301-a paper supporting mechanism, 302-a photoelectric reflection sensor, 303-a printing device, 401-a paper sliding surface, 402-a fan, 403-a first photoelectric sensor, 404-a supporting member, 501-a film sliding surface, 502-a bin box, 503-a reflection plate bracket, 504-sensor support, 505-second photoelectric sensor, 506-linear slide rail, 507-reflector.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model aims at providing a welding seam detects film image printing system solves the problem that prior art welding seam film printing efficiency is low.
In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings and the detailed description.
Fig. 1 is the utility model provides a welding seam detects film image printing system structure picture, as shown in fig. 1, the utility model provides a welding seam detects film image printing system, include: a weld film scanning device 2, an image printing device 3, a paper slip-off device 4, and a storage device 5.
The welding seam film scanning device 2 is used for scanning the welding seam film to obtain an image of the welding seam film.
The image printing device 3 is electrically connected with the welding seam film scanning device 2, and the image printing device 3 is used for printing the image of the welding seam film to obtain printing paper.
The paper slip device 4 is provided at an outlet of the image printing device 3, and the printing paper enters the paper slip device through the outlet of the image printing device 3.
The storage device 5 is arranged at the outlet of the welding seam film scanning device 2 and the outlet of the paper sliding device, and the storage device 5 is used for matching and storing the welding seam film and the printing paper in a set sequence.
Fig. 2 is the utility model provides a welding seam film scanning device 2's front view structure chart, fig. 3 is the utility model provides a welding seam film scanning device 2's side view structure chart, as shown in fig. 2 and fig. 3, welding seam film scanning device 2 specifically includes: the device comprises a film bracket 201, a rubber roller 202, a first fan 203, a first servo motor 204, a second servo motor 205, a film lower baffle 206, a first sensor 207, a second sensor 212, a coupler 208, a first controller, a digital image recognition device 209, a first bracket 210 and a second bracket 211.
The film bracket 201 is used for placing the welding seam film.
The rubber roller 202 is arranged inside the rubber sheet bracket 201 and is in surface contact with the welding line rubber sheet; the rubber roller 202 is used for conveying the weld film to the film lower baffle 206.
The first sensor 207 is disposed inside the film bracket 201.
The first fan 203 is arranged at the bottom of the film bracket 201, and the first fan 203 is used for attaching the welding seam film to the cylindrical surface of the rubber roller 202.
The first servo motor 204 is connected with the rubber roller 202 through a first gear mechanism.
The film under-baffle 206 is disposed between the film bracket 201 and the digitized image recognition device 209;
the second sensor 212 is disposed on the film under-flap 206.
The second servo motor 205 is connected with the film lower baffle 206 through the coupler 208; the coupler 208 rotates the film plate and transmits the weld film to the digital image recognition device 209.
The digitized image recognition device 209 is electrically connected to the image printing apparatus 3.
The input end of the first controller is connected to the first sensor 207 and the second sensor 212, and the output end of the first controller is connected to the first servo motor 204, and the first fan 203.
The first bracket 210 and the second bracket 211 are respectively disposed on both sides of the film bracket 201.
The working process of the welding seam film scanning device 2 is as follows:
the first sensor 207 senses a weld film placed in the film bracket 201, and sends a first detection signal to the first controller, and the first controller sends a working signal to the first fan 203 and the first servo motor 204. The first fan 203 starts to work to perform air suction, and the welding seam rubber sheet is attached to the cylindrical surface of the rubber roll 202 under the action of suction force. First servo motor 204 rotates, through gear mechanism, drives rubber roll 202 rotates, the welding seam film is in rubber roll 202 drives down to go into under the film on baffle 206, second sensor 212 senses behind the welding seam film to with second detected signal send to first controller, first control second servo motor 205 begins to rotate, through shaft coupling 208 drives baffle 206 rotates under the film, the welding seam film is in baffle 206 rotates the in-process under the film, slides in digital image recognition device, digital image recognition device will image generation digital image on the welding seam film.
The weld films with different widths are digitally processed by adjusting the positions of the first bracket 210 and the second bracket 211.
Fig. 4 is a structural diagram of the image printing apparatus 3 according to the present invention, and as shown in fig. 4, the image printing apparatus 3 specifically includes: a paper supporting mechanism 301, a photoelectric reflection sensor 302, a printing device 303, and a second controller.
The photoelectric reflection sensor 302 is arranged on the paper supporting mechanism 301, and the paper supporting mechanism 301 is arranged at a paper inlet of the printing device 303.
The second controller is connected to the photoelectric reflection sensor 302, the digitized image recognition device 209, the paper supporting mechanism 301, and the printing device 303, respectively.
The working process of the image printing device 3 is as follows:
after detecting the paper placed in the paper supporting mechanism 301, the photoelectric reflection sensor 302 sends a third detection signal to the second controller, and the second controller controls the printing device 303 to print according to the received signal for generating the digitized image output by the digitized image recognition device 209 in the weld film scanning device 2.
Fig. 5 is a structural diagram of the paper sliding-down device 4 provided by the present invention, as shown in fig. 5, the paper sliding-down device 4 specifically includes: paper slide 401, blower 402, first photosensor 403, and a third controller.
The paper inlet of the paper sliding surface 401 is communicated with the paper outlet of the image printing device 3, and the paper outlet of the paper sliding surface 401 is communicated with the storage device 5.
The blower 402 is disposed at the bottom of the paper sliding surface 401, and the blower 402 blows air to the storage device 5.
The first photosensor 403 is disposed at a paper exit of the paper slide 401.
The third controller is connected to the blower 402 and the first photosensor 403, respectively.
The specific working process of the paper falling device 4 is as follows:
paper printed by the printing device 303 enters the paper sliding surface 401 from the paper inlet of the paper sliding surface 401, and slides downwards along the paper sliding surface 401, and the first photoelectric sensor 403 senses the paper in the sliding process to obtain a fourth detection signal, and sends the fourth detection signal to the third controller. The third controller controls the blower 402 to blow the paper at a set wind speed so that the paper falls completely into the storage device 5.
In order to adjust the inclination of the sheet sliding surface 401, the sheet sliding device 4 further includes a supporting member 404. The end of the support member 404 is connected to the paper feed port of the paper sliding surface 401 through a fixing hole. The upper and lower different positions are adjusted through the fixing holes.
The fixing holes on the two sides of the paper sliding surface 401 are arc-shaped and long waist-shaped, so that the surface can be changed at different angles.
Fig. 6 is a structural diagram of the storage device 5 provided by the present invention, as shown in fig. 6, the storage device 5 specifically includes: a film slide 501 and a cartridge 502.
The film slide 501 is located between the weld film exit of the weld film scanner 2 and the magazine 502.
The magazine 502 is arranged at the exit of the paper slip-off device.
In order to ensure that the welding seam film is fallen into the receiving device 5, the receiving mechanism further comprises a reflector bracket 503, a reflector 507, a second photoelectric sensor 505, a sensor bracket 504 and a linear slide rail 506.
The working process of the storage mechanism is as follows:
the weld film dropped from the digital image recognition device falls into a bin 502 through a film slip surface 501 arranged on a reflector bracket 503, in the process of the film slip, light signals emitted to a reflector 507 by a second photoelectric sensor 505 arranged on a sensor bracket 504 are respectively blocked, and after the weld film falls into the bin 502, the light signals are recovered, and the normal drop of the film is detected through the change of the signals of the second photoelectric sensor 505. When the machine is finished, the worker may pull the magazine 502 out of the machine, and the magazine 502 slides out of the machine along the linear slide 506.
In order to operate conveniently the utility model provides a welding seam detects negative image printing system still includes: a developing device.
The developing device is connected with the welding seam film scanning device 2; the display equipment is used for displaying an operation interface of the welding seam film detection image printing system.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The principle and the implementation of the present invention are explained herein by using specific examples, and the above description of the embodiments is only used to help understand the method and the core idea of the present invention; meanwhile, for the general technical personnel in the field, according to the idea of the present invention, there are changes in the concrete implementation and the application scope. In summary, the content of the present specification should not be construed as a limitation of the present invention.
Claims (8)
1. A weld detection negative image printing system, comprising: the device comprises a welding seam film scanning device, an image printing device, a paper sliding device and a containing device;
the welding seam film scanning device is used for scanning the welding seam film to obtain an image of the welding seam film;
the image printing device is electrically connected with the welding seam film scanning device and is used for printing the image of the welding seam film to obtain printing paper;
the paper sliding device is arranged at an outlet of the image printing device, and the printing paper enters the paper sliding device through the outlet of the image printing device;
the storage device is arranged at a welding seam film outlet of the welding seam film scanning device and an outlet of the paper falling device, and the storage device is used for matching and storing the welding seam film and the printing paper in a set sequence.
2. The weld detecting negative image printing system according to claim 1, wherein the weld film scanning device specifically comprises: the device comprises a film bracket, a rubber roll, a first fan, a first servo motor, a second servo motor, a film lower baffle, a first sensor, a second sensor, a coupler, a first controller and digital image recognition equipment;
the film bracket is used for placing the welding seam film;
the rubber roller is arranged in the rubber sheet bracket and is in surface contact with the welding seam rubber sheet; the rubber roller is used for conveying the welding seam rubber sheet to the rubber sheet lower baffle;
the first sensor is arranged inside the film bracket;
the first fan is arranged at the bottom of the film bracket and used for attaching the welding seam film to the cylindrical surface of the rubber roller;
the first servo motor is connected with the rubber roller through a first gear mechanism;
the film lower baffle is arranged between the film bracket and the digital image recognition device;
the second sensor is arranged on the film lower baffle;
the second servo motor is connected with the film lower baffle through the coupler; the coupler drives the film lower baffle to rotate and transmits the welding seam film to the digital image recognition equipment;
the digital image recognition device is electrically connected with the image printing device;
the input end of the first controller is connected with the first sensor and the second sensor respectively, and the output end of the first controller is connected with the first servo motor, the first servo motor and the first fan respectively.
3. The weld detection negative image printing system according to claim 2, wherein the weld film scanning device further comprises: a first bracket and a second bracket;
the first bracket and the second bracket are respectively arranged on two sides of the film bracket.
4. The weld detection negative image printing system according to claim 2, wherein the image printing device specifically comprises: the paper supporting mechanism, the photoelectric reflection sensor, the printing equipment and the second controller;
the photoelectric reflection sensor is arranged on the paper supporting mechanism, and the paper supporting mechanism is arranged at a paper inlet of the printing equipment;
the second controller is respectively connected with the photoelectric reflection sensor, the digital image recognition device, the paper supporting mechanism and the printing device.
5. The weld detection negative image printing system according to claim 1, wherein the paper slip-off device specifically comprises: the paper sliding surface, the air blower, the first photoelectric sensor and the third controller;
the paper inlet of the paper sliding surface is communicated with the paper outlet of the image printing device, and the paper outlet of the paper sliding surface is communicated with the accommodating device;
the blower is arranged at the bottom of the paper sliding surface and blows air to the accommodating device;
the first photoelectric sensor is arranged at a paper outlet of the paper sliding surface;
the third controller is respectively connected with the blower and the first photoelectric sensor.
6. The weld detection negative image printing system according to claim 5, wherein the paper slip device further comprises: a support member;
the end of the supporting member is connected with the paper sliding surface paper inlet through a fixing hole.
7. The welding seam detection negative image printing system as claimed in claim 1, wherein the receiving device specifically comprises: a film slide and a cartridge;
the film sliding surface is positioned between a welding seam film outlet of the welding seam film scanning device and the bin box;
the bin is arranged at the outlet of the paper sliding device.
8. The weld detection negative image printing system according to claim 1, further comprising: a developing device;
the developing equipment is connected with the welding seam film scanning device; the development equipment is used for displaying an operation interface of the welding seam film detection image printing system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020170034.6U CN211718160U (en) | 2020-02-14 | 2020-02-14 | Welding seam detection negative image printing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020170034.6U CN211718160U (en) | 2020-02-14 | 2020-02-14 | Welding seam detection negative image printing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211718160U true CN211718160U (en) | 2020-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020170034.6U Active CN211718160U (en) | 2020-02-14 | 2020-02-14 | Welding seam detection negative image printing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211718160U (en) |
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2020
- 2020-02-14 CN CN202020170034.6U patent/CN211718160U/en active Active
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Effective date of registration: 20211216 Address after: 201612 room 601-5, No. 6, Lane 288, Qianfan Road, Xinqiao Town, Songjiang District, Shanghai Patentee after: Shanghai all things Zhiyun Industrial Technology Co.,Ltd. Address before: 1023, floor 10, section 3, No. 9, YANGFANGDIAN Road, Haidian District, Beijing 100038 Patentee before: Beijing Hengruiding New Technology Co.,Ltd. |