CN211710021U - Seamless extrusion winding electromagnetic induction dynamic heating system - Google Patents
Seamless extrusion winding electromagnetic induction dynamic heating system Download PDFInfo
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- CN211710021U CN211710021U CN201921999249.2U CN201921999249U CN211710021U CN 211710021 U CN211710021 U CN 211710021U CN 201921999249 U CN201921999249 U CN 201921999249U CN 211710021 U CN211710021 U CN 211710021U
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Abstract
The utility model discloses a seamless winding electromagnetic induction dynamic heating system that extrudes, which comprises a bracket, the support on be fixed with and be cylindric mould, mould left side be equipped with removal heating device, removal heating device including being used for carrying out the electromagnetic induction heating device that heats to the mould, electromagnetic induction heating device lower extreme be equipped with the support column that is used for supporting electromagnetic induction heating device, support column bottom be equipped with the mobile device. The utility model overcomes the problem that the traditional heating system who exists needs consume a large amount of heating time among the prior art. The utility model has the advantages of wide application range, high stability, low production cost, high automation degree and the like.
Description
Technical Field
The utility model relates to a heating system field, more specifically say, relate to a seamless winding electromagnetic induction dynamic heating system that extrudes.
Background
At present, a heating system of a plastic steel winding pipe winding machine is disclosed on a Chinese patent network, and the heating system comprises two heating copper pipes which are provided with hot air by an industrial air heater, wherein the heating copper pipes are under the authorization publication number CN 203371782U; the two heating copper pipes are respectively arranged in a straight area of the strip material between the forming cage and the belt conveying mechanism and an arc area in the forming cage, and a plurality of hot air outlets are uniformly formed in the inner side surface facing the overlapping position of the strip material. The utility model has the advantages that: in the process that the strip enters the forming cage through the belt conveying mechanism, the lap joint of the strip is heated by hot air uniformly blown out of the heating copper pipe; after the strip enters the forming cage, the strip is wound into a tubular shape under the combined action of the pressing mechanism and the forming cage, the lap joint of the strip is heated again by the inner circular heating copper pipe of the forming cage, and after the strip heated at two sides is bonded and pressed by the adhesive extruded from the adhesive extruder, the pipe is uniformly heated, the bonding strength of the lap joint is high, and the winding pipe has good quality.
A plastic steel winding pipe coiler heating system in above-mentioned patent though has advantages such as the heating is even, but this heating system adopts traditional fixed heating, needs manual work or machine promotion to be heated the material and go forward during the heating and just can heat whole heated material, and this heating method need consume certain manpower material input, has increased manufacturing cost.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an overcome the traditional heating system that exists among the prior art and need consume a large amount of heating time's problem, provide a seamless winding electromagnetic induction dynamic heating system that extrudes with quick heating function now.
The utility model discloses a seamless winding electromagnetic induction dynamic heating system that extrudes, which comprises a bracket, the support on be fixed with and be cylindric mould, mould left side be equipped with the removal heating device, the removal heating device including being used for carrying out the electromagnetic induction heating device that heats to the mould, electromagnetic induction heating device lower extreme be equipped with the support column that is used for supporting electromagnetic induction heating device, support column bottom be equipped with the mobile device.
During heating, the mold is fixed on the support, the relative position of the electromagnetic induction heating device and the mold is adjusted by the moving device, then the electromagnetic induction heating device is started to heat the mold, and the moving device can automatically move back and forth between the left side and the right side of the mold according to a coding instruction of a user, so that the electromagnetic induction heating device can heat the whole body of the mold. This design user need not manual promotion mould alright heat whole mould to for the user reduces the input of manpower and material resources, thereby for the user reduction manufacturing cost.
Preferably, the support comprises a front support arranged at the front end of the mold and a rear support arranged at the rear end of the mold, a rotating motor is arranged at the upper end of the front support, a rotating disc is arranged on an output shaft of the rotating motor, a plurality of uniformly distributed blade rods are arranged on the rotating disc, the inner ends of the blade rods face the center of the rotating disc, and clamping devices for clamping the mold are arranged at the outer ends of the blade rods.
Preferably, the clamping device comprises a C-shaped clamping piece, the upper end and the lower end of the clamping piece are respectively provided with a bolt hole, a bolt is inserted in the bolt hole, a nut for clamping the clamping piece is sleeved on the bolt, and the left end of the clamping piece is welded with the top of the blade stem.
Preferably, the moving device comprises a main beam, a support column is welded at the upper end of the main beam, the top of the supporting column is provided with an upper cross beam, the waist of the supporting column is provided with a lower cross beam, the upper cross beam and the lower cross beam are respectively hinged with an electromagnetic induction heating device, a PCB is arranged in the middle of the inner part of the main beam, a main control chip is arranged on the PCB, the left side and the right side of the main beam are respectively provided with a telescopic main wheel leg, the top of the main wheel leg is provided with a storage battery, the lower end of the main wheel leg is provided with a driving motor, the output shaft of the driving motor is provided with a driving wheel, the power end of the electromagnetic induction heating device, the power end of the main control chip and the power end of the driving motor are respectively electrically connected with the storage battery, and the control end of the electromagnetic induction heating device and the control end of the driving motor are respectively electrically connected with the main control chip.
Preferably, the main wheel leg is internally provided with a vertical sliding groove, the vertical sliding groove is internally and slidably connected with a telescopic rod, the telescopic rod is welded with a rack, a tooth part of the rack is provided with a tooth moving motor, an output shaft of the tooth moving motor is welded with a tooth moving wheel, the tooth moving wheel is movably meshed with the rack, a power supply end of the tooth moving motor is electrically connected with the storage battery, and a control end of the tooth moving motor is electrically connected with the main control chip.
The utility model discloses a mobile device is based on self-balancing car principle, and the major structure includes a scalable girder, controls two main wheel legs of both ends symmetrical arrangement. The top of the main wheel leg is connected with the end of the main beam to form a portal structure, and the height of the portal is controlled by the lifting of the telescopic mechanism on the main wheel leg. This design can let mobile device also can be steady move ahead in complicated bottom surface environment, has not only increased the utility model discloses an application scope has still improved the utility model discloses a stability.
The main control chip be powerful and the singlechip ATMEGA _32 that the price is substantial, the other electric connection of main control chip have 2 axle gyroscopes IR2184, driving motor's output shaft on be equipped with angle sensor IRF1405, angle sensor IRF1405 and main control chip electric connection.
The cooperation through 2 axle gyroscope IR2184 and angle sensor IRF1405 is used to realize the utility model discloses a self-balancing principle. The inclination angles of the main beam in the X axis and the Y axis are detected by using a 2-axis gyroscope IR2184, for example, when the main beam is detected to incline forwards, the main control chip controls the driving motor to rotate in an accelerated way so that the driving wheel rotates in an accelerated way to realize the balance of the main beam. Utilize the revolution of angle sensor IRF1405 detectable action wheel, realize the balance and the turn of girder through the revolution of control girder both sides action wheel, for example when needs turn to the left, the left driving motor of main control chip can control the girder reduces the revolution, and the driving motor on girder right side keeps the revolution, and the girder can turn to left this moment.
Preferably, the electromagnetic induction heating device comprises a square heating bottom plate, a plurality of heating coils uniformly distributed around the heating bottom plate are arranged on the front side of the heating bottom plate, at least 6 heating magnetic stripes are arranged on the back side of the heating bottom plate, the inner magnetic end of each heating magnetic stripe faces the center of the heating bottom plate, hinge frames are welded on the left side and the right side of the back side of the heating bottom plate respectively, the power end of each heating coil is electrically connected with the storage battery, and the control end of each heating coil is electrically connected with the main control chip.
The utility model discloses following beneficial effect has: the method has the advantages of wide application range, high stability, low production cost and high automation degree.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a side view of the present invention.
Fig. 3 is a front view of the heating base plate of the present invention.
Fig. 4 is a rear view of the heating base plate of the present invention.
Fig. 5 is a schematic structural view of the main wheel leg of the present invention.
Fig. 6 is a schematic structural diagram of the clamping device of the present invention.
The device comprises a support 1, a mold 2, a support column 3, a front support 4, a rear support 5, a rotating motor 6, a turntable 7, a blade rod 8, a clamping piece 9, a bolt 10, a nut 11, a main beam 12, an upper cross beam 14, a lower cross beam 15, main wheel legs 16, a storage battery 17, a driving motor 18, a driving wheel 19, a vertical chute 20, a telescopic rod 21, a rack 22, a toothed motor 23, a toothed wheel 24, a heating bottom plate 25, a heating coil 26, a heating magnetic strip 27 and a hinge frame 28.
Detailed Description
The technical solution of the present invention is further specifically described below by way of examples and with reference to the accompanying drawings.
Example (b): the utility model discloses explain further according to attached figure 1, attached figure 2, attached figure 3, attached figure 4, attached figure 5 and attached figure 6, the seamless winding electromagnetic induction dynamic heating system of extruding of this example, including support 1, support 1 on be fixed with and be cylindric mould 2, mould 2 left side be equipped with remove heating device, remove heating device including being used for carrying out the electromagnetic induction heating device that heats to mould 2, electromagnetic induction heating device lower extreme be equipped with the support column 3 that is used for supporting electromagnetic induction heating device, the support column bottom be equipped with mobile device.
The support 1 comprises a front support 4 arranged at the front end of a mold 2 and a rear support 5 arranged at the rear end of the mold 2, a rotating motor 6 is arranged at the upper end of the front support 4, a rotating disc 7 is arranged on an output shaft of the rotating motor 6, a plurality of uniformly distributed blade rods 8 are arranged on the rotating disc 7, the inner ends of the blade rods 8 face the center of the rotating disc 7, and a clamping device used for clamping the mold 2 is arranged at the outer ends of the blade rods 8.
The clamping device comprises a C-shaped clamping piece 9, bolt holes are formed in the upper end and the lower end of the clamping piece 9 respectively, bolts 10 are inserted into the bolt holes in a sleeved mode, nuts 11 used for clamping the clamping piece 9 are sleeved on the bolts 10, and the left end of the clamping piece 9 is welded with the top of the blade rod 8.
The moving device comprises a main beam 12, a support column 3 is welded at the upper end of the main beam 12, the top of the support column 3 is provided with an upper beam 14, the waist of the support column 3 is provided with a lower beam 15, the upper beam 14 and the lower beam 15 are respectively hinged with an electromagnetic induction heating device, a PCB is arranged in the middle of the inner part of the main beam 12, a main control chip is arranged on the PCB, telescopic main wheel legs 16 are respectively arranged at the left side and the right side of the main beam 12, a storage battery 17 is arranged at the top of each main wheel leg 16, the lower end of the main wheel leg 16 is provided with a driving motor 18, the output shaft of the driving motor 18 is provided with a driving wheel 19, the power end of the electromagnetic induction heating device, the power end of the main control chip and the power end of the driving motor 18 are respectively electrically connected with the storage battery 17, and the control end of the electromagnetic induction heating device and the control end of the driving motor 18 are respectively electrically connected with the main control chip.
The internal portion of main wheel leg 16 be equipped with vertical spout 20, vertical spout 20 sliding connection have telescopic link 21, telescopic link 21 on weld have a rack 22, the tooth portion of rack 22 be furnished with tooth and move motor 23, the output shaft of tooth and move motor 23 on weld have a tooth driving wheel 24, tooth driving wheel 24 and rack 22 tooth move the meshing, the power end and the battery 17 electric connection of tooth driving motor 23, the control end and the main control chip electric connection of tooth driving motor 23.
Electromagnetic induction heating device including being square heating bottom plate 25, heating bottom plate 25 openly be equipped with a plurality of heating coils 26 of hooping the equipartition, heating bottom plate 25 back be equipped with 6 at least heating magnetic stripes 27, every heating magnetic stripe 27's interior magnetic end all towards heating bottom plate 25 center, heating bottom plate 25 back left and right sides welded respectively has hinge bracket 28, heating coil 26 power end and battery 17 electric connection, heating coil 26 control end and main control chip electric connection.
The heating method of the utility model is as follows:
the mold 2 to be heated is fixed on the bracket 1, and then the front end and the rear end of the mold 2 are respectively clamped and fixed by a clamping device.
After the mold is fixed, the rotating motor 6 is started, the rotating motor 6 can drive the turntable 7 to rotate clockwise, then the turntable 7 can drive the blade rod 8 to rotate clockwise, then the blade rod 8 can drive the mold 2 to rotate clockwise, and the revolution of the rotating motor 6 is 10 revolutions per minute.
When the clockwise rotation time of the mold 2 is continued for 5 minutes, if the mold 2 is not loosened during the rotation, the heating preparation of the mold 2 is started.
If the loose phenomenon occurs in the mold 2 during the rotation process, the rotating motor 6 is stopped and the clamping device is adjusted, then the rotating motor 6 is started again and the above steps are repeated again until the mold 2 keeps rotating stably all the time during the rotation process.
When the heating is to be prepared, the moving device is firstly driven to the leftmost end of the mold 2, then the heating angle of the electromagnetic induction heating device on the upper beam 14 and the heating angle of the electromagnetic induction heating device on the lower beam 15 are respectively adjusted, the electromagnetic induction heating device on the upper beam 14 is adjusted to form an included angle of 60 degrees with the horizontal plane, and the electromagnetic induction heating device on the lower beam 15 is adjusted to form an included angle of 120 degrees with the horizontal plane.
After the angle of the electromagnetic induction heating device is adjusted, the heating coil 26 is energized to preheat, and the preheating duration is 5 minutes.
When the preheating is finished, the moving means is controlled to approach the mold 2 until the right end of the upper beam 14, the right end of the lower beam 15 and the center of the mold 2 form an angle of 60 degrees, and then the moving means is controlled to move toward the right end of the mold 2 at an average speed of 0.25 m/s.
When the moving means reaches the right end of the mold 2, the moving means is immediately moved in reverse until the moving means returns to the left end of the mold 2, the moving means reciprocates between the left and right ends of the mold 2, and the electromagnetic induction heating means heats the mold 2 during the movement of the moving means for 1 hour.
The above description is only for the specific embodiment of the present invention, but the structural features of the present invention are not limited thereto, and any person skilled in the art can make changes or modifications within the scope of the present invention.
Claims (6)
1. The seamless extrusion winding electromagnetic induction dynamic heating system comprises a support (1) and is characterized in that a cylindrical mold (2) is fixed on the support (1), a movable heating device is arranged on the left side of the mold (2), the movable heating device comprises an electromagnetic induction heating device used for heating the mold (2), a support column (3) used for supporting the electromagnetic induction heating device is arranged at the lower end of the electromagnetic induction heating device, and a moving device is arranged at the bottom of the support column.
2. The seamless extrusion winding electromagnetic induction dynamic heating system according to claim 1, characterized in that the support (1) comprises a front support (4) arranged at the front end of the die (2) and a rear support (5) arranged at the rear end of the die (2), a rotating motor (6) is arranged at the upper end of the front support (4), a rotating disc (7) is arranged on an output shaft of the rotating motor (6), a plurality of uniformly distributed blade rods (8) are arranged on the rotating disc (7), the inner ends of the blade rods (8) face the center of the rotating disc (7), and a clamping device for clamping the die (2) is arranged at the outer ends of the blade rods (8).
3. The seamless extrusion winding electromagnetic induction dynamic heating system according to claim 2, characterized in that the clamping device comprises a C-shaped clamping piece (9), the upper end and the lower end of the clamping piece (9) are respectively provided with a bolt hole, a bolt (10) is inserted in the bolt hole, a nut (11) for clamping the clamping piece (9) is sleeved on the bolt (10), and the left end of the clamping piece (9) is welded with the top of the blade rod (8).
4. The seamless extrusion winding electromagnetic induction dynamic heating system according to claim 1, characterized in that the moving device comprises a main beam (12), a support column (3) is welded at the upper end of the main beam (12), an upper cross beam (14) is arranged at the top of the support column (3), a lower cross beam (15) is arranged at the waist of the support column (3), the upper cross beam (14) and the lower cross beam (15) are respectively hinged with an electromagnetic induction heating device, a PCB is arranged in the middle of the main beam (12), a main control chip is arranged on the PCB, telescopic main wheel legs (16) are respectively arranged at the left side and the right side of the main beam (12), a storage battery (17) is arranged at the top of the main wheel legs (16), a driving motor (18) is arranged at the lower end of the main wheel legs (16), and an output shaft driving wheel (19) provided with the driving motor (18), the power end of the electromagnetic induction heating device, the power end of the main control chip and the power end of the driving motor (18) are respectively and electrically connected with the storage battery (17), and the control end of the electromagnetic induction heating device and the control end of the driving motor (18) are respectively and electrically connected with the main control chip.
5. The seamless extrusion winding electromagnetic induction dynamic heating system according to claim 4, characterized in that a vertical chute (20) is arranged inside the main wheel leg (16), a telescopic rod (21) is connected in the vertical chute (20) in a sliding manner, a rack (22) is welded on the telescopic rod (21), a toothed portion of the rack (22) is provided with a toothed motor (23), a toothed driving wheel (24) is welded on an output shaft of the toothed motor (23), the toothed wheel (24) is in toothed engagement with the rack (22), a power supply end of the toothed motor (23) is electrically connected with the storage battery (17), and a control end of the toothed motor (23) is electrically connected with a main control chip.
6. The seamless extrusion winding electromagnetic induction dynamic heating system according to claim 4, characterized in that the electromagnetic induction heating device comprises a square heating bottom plate (25), the front surface of the heating bottom plate (25) is provided with a plurality of heating coils (26) which are uniformly distributed, the back surface of the heating bottom plate (25) is provided with at least 6 heating magnetic strips (27), the inner magnetic end of each heating magnetic strip (27) faces the center of the heating bottom plate (25), the left side and the right side of the back surface of the heating bottom plate (25) are respectively welded with a hinge bracket (28), the power end of each heating coil (26) is electrically connected with the storage battery (17), and the control end of each heating coil (26) is electrically connected with the main control chip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921999249.2U CN211710021U (en) | 2019-11-19 | 2019-11-19 | Seamless extrusion winding electromagnetic induction dynamic heating system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921999249.2U CN211710021U (en) | 2019-11-19 | 2019-11-19 | Seamless extrusion winding electromagnetic induction dynamic heating system |
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| CN211710021U true CN211710021U (en) | 2020-10-20 |
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| CN201921999249.2U Active CN211710021U (en) | 2019-11-19 | 2019-11-19 | Seamless extrusion winding electromagnetic induction dynamic heating system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110920042A (en) * | 2019-11-19 | 2020-03-27 | 杭州缠绕环保科技有限公司 | Seamless extrusion winding electromagnetic induction dynamic heating system and method thereof |
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2019
- 2019-11-19 CN CN201921999249.2U patent/CN211710021U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110920042A (en) * | 2019-11-19 | 2020-03-27 | 杭州缠绕环保科技有限公司 | Seamless extrusion winding electromagnetic induction dynamic heating system and method thereof |
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