CN211705935U - Low heat consumption waste liquid distillation plant - Google Patents
Low heat consumption waste liquid distillation plant Download PDFInfo
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- CN211705935U CN211705935U CN201922341396.7U CN201922341396U CN211705935U CN 211705935 U CN211705935 U CN 211705935U CN 201922341396 U CN201922341396 U CN 201922341396U CN 211705935 U CN211705935 U CN 211705935U
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- 239000002699 waste material Substances 0.000 title claims abstract description 57
- 239000007788 liquid Substances 0.000 title claims abstract description 49
- 238000004821 distillation Methods 0.000 title claims abstract description 15
- 238000007789 sealing Methods 0.000 claims description 23
- 238000010438 heat treatment Methods 0.000 claims description 12
- 238000000605 extraction Methods 0.000 claims description 6
- 238000009833 condensation Methods 0.000 claims description 5
- 230000005494 condensation Effects 0.000 claims description 5
- 238000005086 pumping Methods 0.000 claims description 2
- 208000002925 dental caries Diseases 0.000 abstract 1
- 238000009835 boiling Methods 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010977 unit operation Methods 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
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- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及环保设备领域,尤其涉及低热耗废液蒸馏装置。The utility model relates to the field of environmental protection equipment, in particular to a low heat consumption waste liquid distillation device.
背景技术Background technique
蒸馏是一种热力学的分离工艺,它利用混合液体或液-固体系中各组分沸点不同,使低沸点组分蒸发,再冷凝以分离整个组分的单元操作过程,是蒸发和冷凝两种单元操作的联合。与其它的分离手段,如萃取、过滤结晶等相比,它的优点在于不需使用系统组分以外的其它溶剂,从而保证不会引入新的杂质,现有技术中如专利公告号为:CN 208678412 U公开的一种低温减压蒸馏装置,通过改变大气压力,使得溶液的沸点降低,一般只需要加热至40度,即可保证不同熔点的物质部分汽化而分离,但在加热过程中,仍然有热量损失,造成热量利用率降低。Distillation is a thermodynamic separation process, which utilizes the different boiling points of each component in a mixed liquid or liquid-solid system to evaporate the low-boiling component and then condense to separate the entire component. Union of unit operations. Compared with other separation means, such as extraction, filtration crystallization, etc., its advantage is that it does not need to use other solvents other than system components, thereby ensuring that no new impurities will be introduced. In the prior art, such as the patent publication number: CN A low-temperature vacuum distillation device disclosed by 208678412 U can reduce the boiling point of the solution by changing the atmospheric pressure. Generally, it only needs to be heated to 40 degrees to ensure that the materials with different melting points are partially vaporized and separated, but during the heating process, still There is heat loss, resulting in reduced heat utilization.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提出了一种低热耗废液蒸馏装置,包括罐体和位于所述罐体上的盖体,所述罐体内设有废液腔,所述废液腔外部设有第一真空腔,所述第一真空腔与所述罐体之间设有第二真空腔,所述盖体将所述第一真空腔和第二真空腔密封;In order to solve the above technical problems, the utility model proposes a low heat consumption waste liquid distillation device, which includes a tank body and a cover body located on the tank body, the tank body is provided with a waste liquid cavity, and the waste liquid cavity is outside a first vacuum chamber is provided, a second vacuum chamber is provided between the first vacuum chamber and the tank body, and the cover body seals the first vacuum chamber and the second vacuum chamber;
所述废液腔顶部连通有冷凝管;所述废液腔外部设有加热装置;The top of the waste liquid cavity is connected with a condensation pipe; the outside of the waste liquid cavity is provided with a heating device;
所述第一真空腔和第二真空腔上分别连接有抽真空装置。The first vacuum chamber and the second vacuum chamber are respectively connected with vacuum pumping devices.
优选的,所述盖体上设有同心设置的第一密封圈和第二密封圈,所述第一密封圈和第二密封圈分别对应所述第一真空腔和第二真空腔口部。Preferably, the cover body is provided with a concentrically arranged first sealing ring and a second sealing ring, and the first sealing ring and the second sealing ring correspond to the mouths of the first vacuum chamber and the second vacuum chamber respectively.
优选的,所述废液腔外部设有加热盘管。Preferably, a heating coil is provided outside the waste liquid chamber.
优选的,所述废液腔底部连通有废料排出管,所述废料排出管通过法兰与所述废液腔连接,所述废料排出管与所述第二真空腔连接处设有O形圈。Preferably, a waste discharge pipe is connected to the bottom of the waste liquid chamber, the waste discharge pipe is connected to the waste liquid chamber through a flange, and an O-ring is provided at the connection between the waste liquid chamber and the second vacuum chamber .
优选的,所述废料排出管与所述罐体底部设有法兰。Preferably, the waste discharge pipe and the bottom of the tank are provided with flanges.
优选的,所述盖体上设有出气孔,所述冷凝管连接于所述出气孔,所述第一密封圈和第二密封圈外部设有抽气孔,所述抽真空装置与所述抽气孔连接。Preferably, the cover body is provided with an air outlet, the condensation pipe is connected to the air outlet, the first sealing ring and the second sealing ring are provided with air extraction holes outside, and the vacuum evacuation device is connected to the air outlet. Air vent connection.
本实用新型提出的低热耗废液蒸馏装置有以下有益效果:本装置通过在罐体内增加一层真空腔,能够有效防止内部的热量散失,提高热效率,并且通过盖体能够同时将多个腔体密封,保证蒸馏效率。The low heat consumption waste liquid distillation device proposed by the utility model has the following beneficial effects: the device can effectively prevent the internal heat loss by adding a layer of vacuum cavity in the tank body, improve the thermal efficiency, and can simultaneously remove multiple cavities through the cover body. Sealed to ensure distillation efficiency.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍。In order to illustrate the technical solutions in the embodiments of the present utility model more clearly, the accompanying drawings required to be used in the description of the embodiments will be briefly introduced below.
图1为本实用新型的侧面结构示意图;Fig. 1 is the side structure schematic diagram of the present utility model;
图2为本实用新型的盖体的示意图;Fig. 2 is the schematic diagram of the cover body of the present invention;
其中,1、罐体;2、盖体;3、废液腔;4、第一真空腔;5、第二真空腔;6、冷凝管;7、加热盘管;8、抽真空装置;9、第一密封圈;10、第二密封圈;11、废料排出管;12、法兰;13、出气孔;14、抽气孔。Among them, 1. Tank body; 2. Cover body; 3. Waste liquid chamber; 4. First vacuum chamber; 5. Second vacuum chamber; 6. Condenser pipe; 7. Heating coil; 8. Vacuuming device; 9 10, the second sealing ring; 11, the waste discharge pipe; 12, the flange; 13, the air outlet; 14, the air extraction hole.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
如图1、图2所示,本实用新型提出了一种低热耗废液蒸馏装置,包括罐体 1和位于所述罐体1上的盖体2,盖体2通过铰链连接于所述罐体1上,所述罐体1内设有废液腔3,所述废液腔3外部设有第一真空腔4,所述第一真空腔4 与所述罐体1之间设有第二真空腔5,所述盖体2将所述第一真空腔4和第二真空腔5密封;所述废液腔3顶部连通有冷凝管6;所述第一真空腔4和第二真空腔5上分别连接有抽真空装置8。本装置的使用方式是:在废液腔3内倒入废液,将盖体2盖合后,所述废液腔3外部设有加热装置,对加热装置进行通电,加热装置的加热盘管7包裹于罐体1上,再将对内部的废液加热,同时对第一真空腔 4和第二真空腔5抽真空,第一真空腔4的真空状态,使得废液的沸点变为40℃,当加热盘管7使得废液腔3内的温度达到40℃时,废液中的部分物质汽化,从废液腔3顶部的出气孔13排出,所述盖体2上设有出气孔13,所述冷凝管6连接于所述出气孔13,并能够进入至冷凝管6,通过冷凝管6冷凝成液体,即实现废液分离的作用,具体的废液物质不同,调整的气压也不同。As shown in Figures 1 and 2, the present utility model proposes a low heat consumption waste liquid distillation device, comprising a
但上述结构中,要控制第一腔体的真空程度,所以内部的空气量不一定,所以在第一腔体内必然会仍有热量散出,增设的第二真空腔5体,第二真空腔5 体内不需要传递热量,对第二真空腔5体的真空度增加,能够有效阻挡第一真空腔4体内的热量散失,提高热利用率。However, in the above structure, the vacuum degree of the first cavity needs to be controlled, so the amount of air inside is not constant, so there will inevitably be heat dissipation in the first cavity. The additional second vacuum cavity 5, the second vacuum cavity 5. There is no need to transfer heat in the body, and the vacuum degree of the second vacuum chamber 5 is increased, which can effectively block the heat dissipation in the
其中,所述盖体2上设有同心设置的第一密封圈9和第二密封圈10,所述第一密封圈9和第二密封圈10分别对应所述第一真空腔4和第二真空腔5口部,盖体2内部是平面的设计,用于密封各个腔体,而第一密封圈9和第二密封圈 10能够有效与两个腔体的口部密封闭合,保证合盖后的密封效果,所述第一密封圈9和第二密封圈外部设有抽气孔14,所述抽真空装置8与所述抽气孔14连接,通过抽真空装置8能够分别对第一真空腔4和第二真空腔5抽真空,而第二真空腔5的真空度大于第一真空腔4,以防止热量散出。The
此外,所述废液腔3底部连通有废料排出管11,所述废料排出管11通过法兰12与所述废液腔3连接,所述废料排出管11与所述第二真空腔连接处设有O 形圈,所述废料排出管11与所述罐体1底部设有法兰12,经分离的废液通过下部的废料排出管11排出,从下部排出便于操作,可设置控制阀控制启闭。In addition, a
对实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。Various modifications to the embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
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