CN211699867U

CN211699867U - Porcelain insulator shaping blanking frock

Info

Publication number: CN211699867U
Application number: CN202020828554.1U
Authority: CN
Inventors: 肖波
Original assignee: Jiangxi Xinghai Electric Porcelain Manufacturing Co ltd
Current assignee: Jiangxi Xinghai Electric Porcelain Manufacturing Co ltd
Priority date: 2020-05-18
Filing date: 2020-05-18
Publication date: 2020-10-16
Anticipated expiration: 2030-05-18

Abstract

The utility model discloses a base frock under porcelain insulator shaping, base frock includes base, damping spring, vibration board and bobbing machine under the porcelain insulator shaping, surface both ends fixed mounting has damping spring on the base, damping spring top fixed mounting has the vibration board, vibration board lower surface middle part fixed mounting has the bobbing machine. The utility model discloses when carrying out extrusion to the clay, through extrudeing and mutually supporting with the vibration to the clay, will effectively promote the closely knit degree of clay to can effectively promote the preparation quality to porcelain insulator, and can carry out the operation of drawing of patterns fast to the insulator base after the preparation shaping, it is very convenient to use, still can promote the production output to porcelain insulator greatly.

Description

Porcelain insulator shaping blanking frock

Technical Field

The utility model relates to a production facility technical field specifically is a base frock under porcelain insulator shaping.

Background

Insulators are devices that are mounted between conductors of different potentials or between a conductor and a ground potential member and are able to withstand the effects of voltage and mechanical stress. The insulating control is a special insulating control and can play an important role in an overhead transmission line. Early-year insulators are mostly used for telegraph poles, and a plurality of disc-shaped insulators are hung at one end of a high-voltage wire connecting tower which is gradually developed, are used for increasing creepage distance and are usually made of glass or ceramics, namely insulators. The insulator should not fail due to various electromechanical stresses caused by changes in environmental and electrical loading conditions, otherwise the insulator will not function significantly and will compromise the service and operational life of the entire line.

However, the existing porcelain insulator forming blanking tool has the following defects in the using process:

1. when the existing porcelain insulator forming blanking tool carries out extrusion forming on clay, a hollow part is easily generated in the inner cavity of a die cavity, so that the compactness of the clay is reduced, and the manufacturing quality of the porcelain insulator can be reduced.

2. The existing porcelain insulator forming blanking tool cannot perform rapid demoulding operation on a manufactured and formed insulator blank in the using process, is very inconvenient to use, and can also greatly reduce the production yield of porcelain insulators.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a base frock under porcelain insulator shaping to solve the base frock under the porcelain insulator shaping that has now among the above-mentioned background art when carrying out extrusion to the clay, the die cavity inner chamber produces hollow department easily, thereby reduce the closely knit degree of clay, can reduce porcelain insulator's preparation quality like this, base frock can't carry out the operation of drawing of patterns fast to the fashioned insulator base of preparation in the use under the porcelain insulator shaping that has now, it is very inconvenient to use, still can greatly reduced the problem of porcelain insulator output.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a base frock under porcelain insulator shaping, base frock includes base, damping spring, vibration board and bobbing machine under the porcelain insulator shaping, surface both ends fixed mounting has damping spring on the base, damping spring top fixed mounting has the vibration board, vibration board lower surface middle part fixed mounting has the bobbing machine, produces the vibration through the bobbing machine, and during the vibration transmitted the clay through the vibration board, can make more closely knit of clay in the die cavity through the vibration, can effectively increase the preparation quality to porcelain insulator like this, and can absorb and filter the vibration that the vibration board produced through damping spring, make base frock work down more stable.

Preferably, vibration board upper surface integrated into one piece has the slide, and the slide is provided with two sets ofly altogether, the slide upper surface all moves about and is provided with a chase, a chase one side all moves about and is provided with No. two chassises, and No. two chassises and a chase make up into enclosed construction, then will make pottery mud place into the chase inner chamber.

Preferably, a first power mechanism is fixedly installed at one end of the vibrating plate, a second power mechanism is fixedly installed at the other end of the vibrating plate, and the first push rod and the second push rod can be powered through the first power mechanism and the second power mechanism, so that the first push rod and the second push rod can perform reciprocating telescopic motion.

Preferably, No. one power unit and No. two power unit inner chamber bottoms all are provided with gear motor, gear motor's power take off end is connected with the cam through the belt, equal swing joint in cam one side has a push rod and No. two push rods, the equal fixedly connected with reset spring of a push rod and No. two push rod one ends, gear motor drives the cam through the belt and rotates, and the cam can promote a push rod and No. two push rods through the convex position when rotating, and when the convex position rotated the opposite side, a push rod and No. two push rods can reset under reset spring's effect to can make a push rod and No. two push rods realize reciprocating type concertina movement.

Preferably, a push rod is connected with a die cavity lateral wall respectively, No. two push rods are connected with No. two die cavity lateral walls respectively, and a push rod and No. two push rods can promote a die cavity and No. two die cavities to separate on the slide respectively when reciprocating type concertina movement, and the back is separated to the die cavity, can carry out the drawing of patterns to the porcelain insulator base after the shaping fast, makes more swift of drawing of patterns.

Preferably, the fixed welding in vibration board top has the support, support middle part fixed mounting has electric telescopic handle, electric telescopic handle bottom fixedly connected with connecting rod, the fixed welding of connecting rod lower surface has the pressure cap, and presses the cap to be provided with the multiunit altogether, stretches out and draws back through control electric telescopic handle, thereby electric telescopic handle accessible connecting rod promotes to press the cap to push down, and make and press the cap to press into the die cavity inner chamber, unnecessary clay can be followed and pressed the interior discharge of through-hole on cap surface, thereby can make clay by quick extrusion at the die cavity inner chamber, press the cap to press the in-process to mutually support with the vibration down, thereby can make more closely knit when the preparation of clay, thereby will further promotion is to porcelain insulator's preparation quality.

The utility model provides a base frock under porcelain insulator shaping possesses following beneficial effect:

(1) the utility model discloses electric telescopic handle accessible connecting rod promotes to press the cap to make and press the cap to press into die cavity inner chamber, unnecessary clay can be followed and is discharged in the through-hole on cap surface, thereby can make clay by quick extrusion at the die cavity inner chamber, presses the cap to mutually support with the vibration pushing down the in-process, thereby can make more closely knit when the preparation of clay, thereby will further promotion to porcelain insulator's preparation quality.

(2) The utility model discloses a power unit and No. two power units can provide power to a push rod and No. two push rods, can make a push rod and No. two push rods carry out reciprocating type concertina movement like this, and a push rod and No. two push rods can promote a die cavity and No. two die cavities to separate on the slide respectively, and the die cavity after-separating can be fast to the porcelain insulator base after the shaping drawing of patterns, makes more swift of drawing of patterns to increase the production output to porcelain insulator.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the mold cavity separation structure of the present invention;

fig. 3 is a schematic structural diagram of the power mechanism of the present invention.

In the figure: 1. a base; 101. a damping spring; 102. a vibrating plate; 103. a vibrator; 2. a slide plate; 201. a first die cavity; 202. a second die cavity; 203. a first power mechanism; 204. a second power mechanism; 3. a reduction motor; 301. a cam; 302. a first push rod; 303. a second push rod; 304. a return spring; 4. a support; 401. an electric telescopic rod; 402. a connecting rod; 403. and (6) pressing the cap.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

As shown in fig. 1-3, the utility model provides a technical solution: the utility model provides a base frock under porcelain insulator shaping, base frock includes base 1, damping spring 101, vibration board 102 and bobbing machine 103 under the porcelain insulator shaping, base 1 upper surface both ends fixed mounting has damping spring 101, damping spring 101 top fixed mounting has vibration board 102, vibration board 102 lower surface middle part fixed mounting has bobbing machine 103, produces the vibration through bobbing machine 103, and during the vibration transmitted the clay through vibration board 102, can make the more closely knit of clay in the die cavity through the vibration, can effectively increase the preparation quality to porcelain insulator like this, and can absorb and filter the vibration that vibration board 102 produced through damping spring 101, make base frock work down more stable.

Preferably, vibration board 102 upper surface integrated into one piece has slide 2, and slide 2 is provided with two sets ofly altogether, slide 2 upper surface all moves about and is provided with a die cavity 201, a die cavity 201 one side all moves about and is provided with No. two die cavities 202, and No. two die cavities 202 and a die cavity 201 make up into enclosed construction, then place into the die cavity inner chamber with the clay.

Preferably, a first power mechanism 203 is fixedly installed at one end of the vibration plate 102, a second power mechanism 204 is fixedly installed at the other end of the vibration plate 102, and the first push rod 302 and the second push rod 303 can be powered through the first power mechanism 203 and the second power mechanism 204, so that the first push rod 302 and the second push rod 303 can perform reciprocating telescopic motion.

Preferably, power unit 203 and No. two power unit 204 inner chamber bottoms all are provided with gear motor 3, gear motor 3's power take off end is connected with cam 301 through the belt, equal swing joint has push rod 302 and No. two push rods 303 on one side of cam 301, equal fixedly connected with reset spring 304 of push rod 302 and No. two push rods 303 one end, gear motor 3 drives cam 301 through the belt and rotates, cam 301 can promote push rod 302 and No. two push rods 303 through the convex position when rotating, when the convex position rotates the opposite side, push rod 302 and No. two push rods 303 can reset under reset spring 304's effect to can make push rod 302 and No. two push rods 303 realize reciprocating type concertina movement.

Preferably, a push rod 302 is connected with a die cavity 201 lateral wall respectively, No. two push rods 303 are connected with No. two die cavity 202 lateral walls respectively, and a push rod 302 and No. two push rods 303 are when carrying out reciprocating type concertina movement, and a push rod 302 and No. two push rods 303 can promote a die cavity 201 and No. two die cavity 202 separation respectively on slide 2, and the back is separated to the die cavity, can demold the porcelain insulator base after the shaping fast, make more swift of drawing of patterns.

Preferably, the fixed welding in vibration board 102 top has support 4, support 4 middle part fixed mounting has electric telescopic handle 401, electric telescopic handle 401 bottom fixedly connected with connecting rod 402, the fixed welding in connecting rod 402 lower surface has pressure cap 403, and pressure cap 403 is provided with the multiunit altogether, stretch out and draw back through control electric telescopic handle 401, thereby electric telescopic handle 401 accessible connecting rod 402 promotes to press cap 403 to push down, and make pressure cap 403 press into the die cavity inner chamber, unnecessary clay can be followed and discharged in the through-hole on pressure cap 403 surface, thereby can make clay by quick extrusion at the die cavity inner chamber, pressure cap 403 pushes down in-process and vibration and mutually supports, thereby can make more closely knit when the preparation of clay, thereby with further promotion to the preparation quality of porcelain insulator.

It should be noted that, when the blank discharging tooling for porcelain insulator molding is in operation, the second die cavity 202 and the first die cavity 201 are combined into a closed structure, then clay is placed into the inner cavity of the die cavity and is stretched by controlling the electric telescopic rod 401, so that the electric telescopic rod 401 can push the pressing cap 403 to press downwards through the connecting rod 402, the pressing cap 403 is pressed into the inner cavity of the die cavity, redundant clay can be discharged from the through hole on the surface of the pressing cap 403, the clay can be rapidly extruded and molded in the inner cavity of the die cavity, the pressing cap 403 is matched with vibration in the pressing process, so that the clay can be more compact in manufacturing, the manufacturing quality of the porcelain insulator can be further improved, the vibration generated by the vibration plate 102 can be absorbed and filtered through the damping spring 101, the blank discharging tooling is more stable in operation, after the blank discharging tooling is manufactured, the speed reducing motor 3 drives the cam 301 to rotate through the belt, cam 301 can promote push rod 302 and No. two push rods 303 through protruding position when rotating, protruding position when rotating the opposite side, push rod 302 and No. two push rods 303 can reset under reset spring 304's effect, thereby can make push rod 302 and No. two push rods 303 realize reciprocating type concertina movement, push rod 302 and No. two push rods 303 can promote a die cavity 201 and No. two die cavities 202 separation on slide 2 respectively, the die cavity after-separating, can demould the porcelain insulator base after the shaping fast, make the more swift of drawing of patterns.

The vibration machine 103 of MVE200DC type, the speed reducing motor 3 of ACM602V36-01-1000 type and the electric telescopic rod 401 of PXTL-03 type all adopt the prior art products, and detailed description is omitted.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a base frock under porcelain insulator shaping which characterized in that: porcelain insulator shaping blanking frock includes base (1), damping spring (101), vibration board (102) and bobbing machine (103), base (1) upper surface both ends fixed mounting has damping spring (101), damping spring (101) top fixed mounting has vibration board (102), vibration board (102) lower surface middle part fixed mounting has bobbing machine (103).

2. The porcelain insulator forming blanking tool of claim 1, which is characterized in that: vibration board (102) upper surface integrated into one piece has slide (2), and slide (2) are provided with two sets ofly altogether, slide (2) upper surface all moves about and is provided with a die cavity (201), a die cavity (201) one side all moves about and is provided with No. two die cavities (202), and No. two die cavities (202) and a die cavity (201) make up into enclosed construction.

3. The porcelain insulator forming blanking tool of claim 2, characterized in that: one end of the vibrating plate (102) is fixedly provided with a first power mechanism (203), and the other end of the vibrating plate (102) is fixedly provided with a second power mechanism (204).

4. The porcelain insulator forming blanking tool of claim 3, characterized in that: no. one power unit (203) and No. two power unit (204) inner chamber bottom all are provided with gear motor (3), the power take off end of gear motor (3) is connected with cam (301) through the belt, equal swing joint has push rod (302) and No. two push rod (303) one side of cam (301), equal fixedly connected with reset spring (304) of push rod (302) and No. two push rod (303) one end.

5. The porcelain insulator forming blanking tool of claim 4, which is characterized in that: the first push rod (302) is connected with the side wall of the first die cavity (201) respectively, and the second push rod (303) is connected with the side wall of the second die cavity (202) respectively.

6. The porcelain insulator forming blanking tool of claim 3, characterized in that: the vibration plate (102) top fixed welding has support (4), support (4) middle part fixed mounting has electric telescopic handle (401), electric telescopic handle (401) bottom fixedly connected with connecting rod (402), connecting rod (402) lower fixed surface welding has pressure cap (403), and presses cap (403) to be provided with the multiunit altogether.