CN211697162U - Automatic package, sample, screening, broken system of tearing of alloy ore deposit - Google Patents
Automatic package, sample, screening, broken system of tearing of alloy ore deposit Download PDFInfo
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- CN211697162U CN211697162U CN201922435479.2U CN201922435479U CN211697162U CN 211697162 U CN211697162 U CN 211697162U CN 201922435479 U CN201922435479 U CN 201922435479U CN 211697162 U CN211697162 U CN 211697162U
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Abstract
The utility model discloses an alloy ore deposit is automatic to tear package, sample, screening, broken system, including electric block, tear the chartered plane, weigh even feed title, sample lifting machine, even dispenser, collect abandon material belt feeder, connect devices such as material dolly and electrical control system, complete equipment realizes mechanical feeding, automatic package, the package of tearing, weighing, even feed, promotion, shrinkage, screening, breakage, material collection dress package. All work is automatic to be accomplished and need not manual operation, has saved the manpower greatly, realizes that big batch sampling is more representative, has avoided the adverse effect that the human factor caused, tears the chartered plane and adopts biax antiport, and the cutter adopts rhombus bending structure, ensures to tear the package more reliable, and reciprocating type splitter can realize the full section sample of material flow, the sample of many sections. The obtained sample meets the standard requirements better, the four-stage cylindrical sieve realizes the screening of a large amount of materials, each grade is accurately weighed, no material loss exists, and the collected waste material belt automatically collects and transports the materials after screening and weighing into the material receiving bag.
Description
Technical Field
The utility model relates to an alloy ore deposit equipment technical field specifically is an alloy ore deposit is automatic tears package, sample, screening, broken system.
Background
The existing alloy ore screening method comprises the following steps: the bagged ore was manually poured out of the bag and some samples were taken randomly from the pile. Then the taken sample is poured into a proportioner to divide a part of the sample, and the divided sample is crushed. And manually filling a large amount of residual materials into the material bags and putting the material bags back to the original place. The screening mode has low automation degree, mostly depends on manual sampling and screening, and has the defects of high labor intensity, low efficiency, unrepresentative sampling and the like.
Aiming at the defects of low automation degree, high labor intensity, poor sampling representativeness and the like of the existing alloy ore screening method, a set of intelligent alloy ore screening system which has high automation degree and good sampling reduction representativeness and can automatically and mechanically complete the functions of weighing, screening, reclaiming, bagging and the like is developed and invented, and the labor intensity is greatly reduced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic package, sample, screening, broken system of tearing of alloy ore deposit to solve the problem that provides among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an automatic package that tears of alloy ore deposit, the sample, the screening, broken system, including electric block, tear the chartered plane, weigh even feed title, the sample lifting machine, even dispenser, reciprocating type splitter, electronic tee bend, level four cylinder sieve, the breaker, the grain size analysis is called, collect and abandon material belt conveyor, connect material dolly and electrical control system, complete sets of equipment realizes mechanical material loading, automatic package that tears, weigh, even feed, promote, the division, the screening, it is broken, the dress package is collected to the material, all work is automatic to be accomplished and is not used manual operation, the manpower has been saved greatly, an automatic package that tears of alloy ore deposit, the sample, the screening, broken system's use step is:
A. after the sample is transported to the area to be detected, the sample is lifted to the upper part of a bag tearing machine through an electric hoist;
B. tearing the packaging bag by a bag tearing machine;
C. weighing by a uniform weighing feeding scale below the bale tearing machine;
D. uniformly feeding weighed samples into a sample lifter in batches;
E. the sample lifter lifts the sample to the sample preparation height and temporarily stores the material into the uniform feeder;
F. the system automatically completes sample preparation in the following three modes according to requirements;
three sample preparation modes can be set:
1) sampling of components and particle size detection
The discharge port of the uniform feeder is used for collecting component samples through a reciprocating type splitter, then the samples enter an adjustable riffle, the component sample which is finally needed is separated by a riffle, the component sample is discharged through a chute, redundant samples are discharged onto a collecting and discarding belt conveyor through a discarding chute, other sampled materials all enter a four-stage cylinder screen through an electric tee joint to be screened, four samples with the granularity of 10mm, 10mm to 50mm, 50mm to 70mm and 70mm are screened, the samples enter four grain-size analyzing scales respectively to be weighed, weighing data are automatically transmitted into a computer system, the computer system automatically analyzes the proportion of each grain size according to the weighing result and automatically stores the data, accessible network uploads, can be according to time inquiry etc. and the material after weighing is abandoned on collecting the abandonment belt feeder automatically, sends into the packing department on connecing the material dolly and packs through collecting abandonment belt feeder.
2) Taking only component samples:
the discharging position of the uniform feeder is divided into two parts through a reciprocating type divider, the sample enters the two parts, the component sample which is finally needed is divided through the two parts, the component sample is discharged through a chute, redundant samples are discharged to a collecting and discharging belt conveyor through a discharging chute, other sampled materials enter the collecting and discharging belt conveyor through an electric tee joint, the chute and the like, and the collected and discharged materials are conveyed to a packing position on the material receiving trolley for packing.
3) And only performing granularity detection:
the materials lifted by the large-inclination-angle belt conveyor are all sieved by entering a four-stage cylinder sieve through an electric tee joint, at the moment, a reciprocating type splitter does not act, samples with four granularities of <10mm, 10-50 mm, 50-70 mm and >70mm are sieved out, the samples enter four grain-level analysis scales respectively to be weighed, weighing data are automatically transmitted into a computer system, the computer system automatically analyzes the proportion of each granularity according to the weighing result, the data are automatically stored, the data can be uploaded through a network and can be inquired according to time, the weighed materials are automatically abandoned on a collecting and abandoning belt conveyor, and the materials are conveyed to a packing position on a material receiving trolley through the collecting and abandoning belt conveyor.
Preferably, it includes the bearing frame to tear the chartered plane, the closing plate, the cutter, the axle, the case that gathers materials, shaft coupling and speed reducer drive the shaft coupling through the speed reducer to make the axle rotate through the cooperation with the bearing frame, use the cutter to tear the wrapping bag, the closing plate prevents the material spill, the case that gathers materials is used for collecting the material after tearing, adopts biax antiport, and the cutter adopts rhombus bending structure, ensures to tear the package more reliably.
Preferably, the four-stage cylindrical sieve realizes the screening of a large amount of materials, each size fraction is accurately weighed, and no material loss exists.
Preferably, the reciprocating splitter can realize full-section sampling and multi-section sampling of material flow. The obtained sample meets the standard requirement.
Preferably, the collecting and discarding belt conveyor automatically collects and transports the materials after screening and weighing into the material receiving bag.
Preferably, the alloy ore after being torn into the package automatically enters a weighing uniform feeding scale to be weighed, the system records the weight of the whole package of the gold ore, and the system automatically completes batch lifting and quantitative division according to the weight.
Preferably, the electric hoist, the bale tearing machine, the weighing uniform feeding scale, the sample hoister, the uniform feeder, the reciprocating type division device, the electric tee joint, the four-stage cylindrical sieve, the crusher, the grain size analyzing scale, the collecting waste belt conveyor and the receiving trolley are all provided with protective guards, and are uniformly controlled by the control system.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the whole equipment realizes mechanical feeding, automatic bag tearing, weighing, uniform feeding, lifting, division, screening, crushing and material collection and packaging, all the work is automatically completed without manual operation, and manpower is greatly saved.
2. The large-batch sampling is more representative, and the adverse effect caused by human factors is avoided.
3. The bag tearing machine adopts double-shaft reverse rotation, and the cutter adopts a rhombic bending structure, so that the tearing of the bag is more reliable.
4. The alloy ore after being torn into the bag automatically enters a weighing uniform feeding scale to be weighed, the system records the weight of the whole bag of the gold ore, and the system automatically completes batch lifting and quantitative division according to the weight.
5. The reciprocating splitter can realize full-section sampling and multi-section sampling of material flow. The obtained sample meets the standard requirement.
6. The four-stage cylindrical sieve realizes the screening of a large amount of materials, each grain size is accurately weighed, and no material loss exists.
7. The collecting and discarding belt conveyor automatically collects and transports the screened and weighed materials into the material receiving bag.
Drawings
Fig. 1 is a schematic diagram of the system layout structure of the present invention;
FIG. 2 is a process flow diagram of the present invention;
FIG. 3 is a schematic structural view of the bag tearing machine of the present invention;
fig. 4 is a schematic side structure view of the bag tearing machine of the present invention;
fig. 5 is the schematic diagram of the cutter structure of the bag tearing machine of the present invention.
In the figure: 1-electric hoist, 2-bale tearing machine, 3-weighing uniform feeding scale, 4-sample hoister, 5-uniform feeder, 6-reciprocating type divider, 7-electric tee joint, 8-four-stage cylinder sieve, 9-crusher, 10-size fraction analysis scale, 11-collection waste belt conveyor, 12-material receiving trolley, 201-bearing seat, 202-sealing plate, 203-cutter, 204-shaft, 205-material collecting box, 206-coupling and 207-speed reducer.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: the utility model provides an automatic package that tears of alloy ore deposit, the sample, the screening, broken system, including electric block 1, tear chartered plane 2, weigh even feed and call 3, sample lifting machine 4, even dispenser 5, reciprocating type splitter 6, electronic tee bend 7, level four drum sieve 8, breaker 9, grain size analysis is called 10, collect and abandon material belt conveyor 11, connect material dolly 12 and electrical control system, complete equipment realizes mechanical material loading, tear the package automatically, weigh, even feed, promote, the shrinkage, the screening, the breakage, the dress package is collected to the material, the automatic unnecessary manual operation of accomplishing of all works, the manpower has been saved greatly, an automatic package that tears of alloy ore deposit, the sample, the screening, the use step of broken system does:
A. after the sample is transported to the area to be detected, the sample is lifted to the upper part of a bag tearing machine 2 through an electric hoist 1;
B. tearing the packaging bag by a bag tearing machine 2;
C. then the weighing uniform feeding scale 3 below the bale tearing machine 2 is used for weighing;
D. uniformly feeding weighed samples into a sample lifter 4 in batches;
E. the sample lifter 4 lifts the sample to the sample preparation height and temporarily stores the material into the uniform feeder 5;
F. the system automatically completes sample preparation in the following three modes according to requirements;
three sample preparation modes can be set:
1) sampling of components and particle size detection
The discharge port of the uniform feeder 5 is used for collecting component samples through a reciprocating type splitter 6, then the samples enter an adjustable riffle, the components which are finally needed are separated by a riffle, the components are discharged through a chute, redundant samples are discharged onto a collecting and discarding belt conveyor 11 through a discarding chute, all the other sampled materials enter a four-stage cylinder screen 8 through an electric tee 7 to be screened to separate samples with four granularities of 10mm, 10mm to 50mm, 50mm to 70mm and 70mm, the samples enter four grain-size analyzing scales 10 respectively to be weighed, the weighing data are automatically transmitted into a computer system, the computer system automatically analyzes the proportion of each granularity according to the weighing result and automatically stores the data, the accessible network uploads, can inquire etc. according to the time, and the material after weighing is abandoned on collecting abandoning belt conveyor 11 automatically, sends into the packing department on connecing material dolly 12 to pack through collecting abandoning belt conveyor 11.
2) Taking only component samples:
the discharging position of the uniform feeder 5 is divided into a component sample through the reciprocating type divider 6, then the sample enters the two dividers, the component sample which is finally needed is divided out through the two dividers, the component sample is discharged through the chute, redundant samples are discharged to the collecting and discharging belt conveyor 11 through the discharging chute, other sampled materials enter the collecting and discharging belt conveyor 11 through the electric tee 7, the chute and the like, and the collected and discharged belt conveyor 11 is sent to the packing position on the material receiving trolley 12 to be packed.
3) And only performing granularity detection:
the materials lifted by the large-inclination-angle belt conveyor are all sieved by entering a four-stage cylinder sieve 8 through an electric tee joint 7, at the moment, a reciprocating type divider 6 does not act, samples with the granularity of 10mm, 10-50 mm, 50-70 mm and 70mm are sieved out, the samples enter four grain-size analytical scales 10 respectively for weighing, weighing data are automatically transmitted to a computer system, the computer system automatically analyzes the proportion of each grain size according to the weighing result and automatically stores the data, the data can be uploaded through a network and can be inquired according to time and the like, the weighed materials are automatically discarded on a collecting and discarding belt conveyor 11, and the materials are conveyed to a packing position on a receiving trolley 12 through the collecting and discarding belt conveyor 11 for packing.
The tearing machine 2 comprises a bearing seat 201, a sealing plate 202, a cutter 203, a shaft 204, a material collecting box 205, a coupling 206 and a speed reducer 207, wherein the coupling 206 is driven by the speed reducer 207, so that the shaft 204 rotates by matching with the bearing seat 201, the cutter 203 is used for tearing the packaging bag, the sealing plate 202 prevents materials from splashing, the material collecting box 205 is used for collecting the torn materials, the double shaft 204 is used for reversely rotating, the cutter 203 adopts a rhombic bending structure to ensure that the tearing is more reliable, the four-stage cylindrical sieve 8 realizes the screening of a large amount of materials, each grain level is accurately weighed, no material loss exists, the reciprocating type splitter 6 can realize the full-section sampling of material flow and the multi-section sampling, the obtained samples meet the standard requirements, the collecting and discarding belt machine 11 automatically collects and transports the screened and weighed materials into the material receiving bag, the torn alloy ore automatically enters the weighing uniform feeding scale 3 for weighing, the system records the weight of the whole gold ore, automatically completes batch lifting and quantitative division according to the weight, and is uniformly controlled by a control system, wherein the electric hoist 1, the bag tearing machine 2, the weighing uniform feeding scale 3, the sample lifting machine 4, the uniform feeding machine 5, the reciprocating type division device 6, the electric tee 7, the four-stage cylindrical sieve 8, the crusher 9, the grain size analyzing scale 10, the collecting waste belt conveyor 11 and the receiving trolley 12 are respectively provided with a guard rail at the outer side.
When the device is used, firstly, a sample is transported to an area to be detected, then the sample is lifted to the position above a bag tearing machine 2 through an electric hoist 1, a packaging bag is torn through the bag tearing machine 2, then the sample is weighed by a weighing uniform feeding scale 3 below the bag tearing machine 2, the weighed sample is uniformly fed into a sample lifter 4 in batches, the sample lifter 4 lifts the sample to a sample preparation height and then temporarily stores the sample into a uniform feeder 5, the system automatically completes sample preparation in the following three modes according to requirements, the whole device realizes mechanical feeding, automatic bag tearing, weighing, uniform feeding, lifting, division, screening, crushing and material collection and packaging, all work is automatically completed without manual operation, manpower is greatly saved, the sampling in large batch is more representative, adverse effects caused by human factors are avoided, and the bag tearing machine 2 adopts a double shaft 204 to reversely rotate, cutter 203 adopts rhombus bending structure, it is more reliable to ensure to tear the package, the automatic even feed of getting into of weighing of alloy ore after tearing the package is called 3 and weighs, the weight of the whole package gold ore of system record, the system is automatic to be accomplished according to weight and promotes in batches and quantitative division, the full section sample of material stream can be realized to reciprocating type divider 6, many sections sample, it more accords with the standard requirement to obtain the sample, level four drum sieve 8 realizes a large amount of material screening, each grade is accurately weighed, no material loss, collect and abandon the material belt feeder 11 and collect the transportation to connect in the material package with the material after weighing of screening automatically.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (6)
1. The utility model provides an automatic package, sample, screening, broken system of tearing of alloy ore deposit, includes electric block (1), tears chartered plane (2), weigh even feed and call (3), sample lifting machine (4), even dispenser (5), reciprocating type division ware (6), electronic tee bend (7), level four drum sieve (8), breaker (9), grain size analysis call (10), collect and abandon material belt feeder (11), connect material dolly (12) and electrical control system, its characterized in that: tear chartered plane (2) and include bearing frame (201), closing plate (202), cutter (203), axle (204), case (205) gathers materials, shaft coupling (206) and speed reducer (207), drive shaft coupling (206) through speed reducer (207), thereby make axle (204) rotate through the cooperation with bearing frame (201), use cutter (203) to tear the wrapping bag, closing plate (202) prevent the material spill, case (205) are gathered materials that are used for collecting after tearing, adopt biax (204) antiport, cutter (203) adopt rhombus bending structure.
2. The automatic bag tearing, sampling, screening and crushing system for alloy ores of claim 1, wherein the automatic bag tearing, sampling, screening and crushing system comprises: the four-stage cylindrical sieve (8) realizes the sieving of a large amount of materials, each grain size is accurately weighed, and no material loss exists.
3. The automatic bag tearing, sampling, screening and crushing system for alloy ores of claim 1, wherein the automatic bag tearing, sampling, screening and crushing system comprises: the reciprocating splitter (6) can realize full-section sampling and multi-section sampling of material flow, and the obtained samples meet the standard requirements better.
4. The automatic bag tearing, sampling, screening and crushing system for alloy ores of claim 1, wherein the automatic bag tearing, sampling, screening and crushing system comprises: the collecting and discarding belt conveyor (11) automatically collects and transports the materials after screening and weighing into the material receiving bag.
5. The automatic bag tearing, sampling, screening and crushing system for alloy ores of claim 1, wherein the automatic bag tearing, sampling, screening and crushing system comprises: the alloy ore after being torn into the bag automatically enters a uniform weighing feeding scale (3) to be weighed, the system records the weight of the whole bag of the gold ore, and the system automatically completes batch lifting and quantitative division according to the weight.
6. The automatic bag tearing, sampling, screening and crushing system for alloy ores of claim 1, wherein the automatic bag tearing, sampling, screening and crushing system comprises: electric block (1), tear chartered plane (2), weigh even feed and call (3), sample lifting machine (4), even dispenser (5), reciprocating type division ware (6), electronic tee bend (7), level four cylinder sieve (8), breaker (9), grain size analysis are called (10), collect and abandon material belt feeder (11) and connect the material dolly (12) outside and all be provided with the rail guard to control through control system in unison.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110926906A (en) * | 2019-12-30 | 2020-03-27 | 济南中意维尔科技有限公司 | Automatic package, sample, screening, broken system of tearing of alloy ore deposit |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110926906A (en) * | 2019-12-30 | 2020-03-27 | 济南中意维尔科技有限公司 | Automatic package, sample, screening, broken system of tearing of alloy ore deposit |
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| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An automatic tearing, sampling, screening, and crushing system for alloy ore Effective date of registration: 20230627 Granted publication date: 20201016 Pledgee: Bank of China Limited Jinan Licheng sub branch Pledgor: Ji'nan Zhongyi Technology Co.,Ltd. Registration number: Y2023370000096 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |