CN211689086U - Protein polypeptide feed fermentation device - Google Patents
Protein polypeptide feed fermentation device Download PDFInfo
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- CN211689086U CN211689086U CN202020184767.5U CN202020184767U CN211689086U CN 211689086 U CN211689086 U CN 211689086U CN 202020184767 U CN202020184767 U CN 202020184767U CN 211689086 U CN211689086 U CN 211689086U
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- 238000000855 fermentation Methods 0.000 title claims abstract description 85
- 230000004151 fermentation Effects 0.000 title claims abstract description 85
- 102000004169 proteins and genes Human genes 0.000 title claims abstract description 41
- 108090000623 proteins and genes Proteins 0.000 title claims abstract description 41
- 108090000765 processed proteins & peptides Proteins 0.000 title claims abstract description 40
- 229920001184 polypeptide Polymers 0.000 title claims abstract description 39
- 102000004196 processed proteins & peptides Human genes 0.000 title claims abstract description 39
- 239000000463 material Substances 0.000 claims abstract description 50
- 238000003756 stirring Methods 0.000 claims abstract description 17
- 238000010792 warming Methods 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 66
- 239000000498 cooling water Substances 0.000 claims description 26
- 238000010438 heat treatment Methods 0.000 claims description 20
- 230000008093 supporting effect Effects 0.000 claims description 9
- 206010066054 Dysmorphism Diseases 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000001976 improved effect Effects 0.000 description 11
- 238000001816 cooling Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 238000012544 monitoring process Methods 0.000 description 7
- 150000001413 amino acids Chemical class 0.000 description 5
- 238000009434 installation Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000005192 partition Methods 0.000 description 4
- 230000000630 rising effect Effects 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000008485 antagonism Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 206010028980 Neoplasm Diseases 0.000 description 1
- 206010044278 Trace element deficiency Diseases 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000004071 biological effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 235000021050 feed intake Nutrition 0.000 description 1
- 230000002496 gastric effect Effects 0.000 description 1
- 230000008642 heat stress Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000004877 mucosa Anatomy 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
- 239000011573 trace mineral Substances 0.000 description 1
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Abstract
The utility model discloses a protein polypeptide feed fermentation device, which belongs to the technical field of protein polypeptide feed production equipment and comprises a tank body, a stirrer, a temperature-increasing coil pipe and a temperature sensor, wherein the stirrer is arranged at the top of the tank body, and a stirring blade of the stirrer is arranged at the lower central part in the tank body; the bottom of the tank body is provided with a special-shaped tank bottom, and the center of the special-shaped tank bottom is protruded towards the stirring blade; the inner side wall of the tank body is provided with the warming coil pipe; the temperature sensor is hung on the top of the tank body, and the end part of the temperature sensor is inserted into the fermentation material in the tank body. The utility model discloses protein polypeptide feed fermentation device is convenient for control the temperature of fermentation cylinder, has guaranteed that the whole even temperature rise of material makes the fermentation go on smoothly.
Description
Technical Field
The utility model relates to a protein polypeptide feed production facility technical field especially relates to a protein polypeptide feed fermentation device.
Background
The protein polypeptide feed is an enzymolysis product of protein, is a donor of body amino acid, and can be directly absorbed through gastrointestinal mucosa. There is no antagonism with amino acid absorption in the feed. The absorption rate of the amino acid is 70 percent higher than that of mixed amino acid, more amino acid needs of animals can be met, and the peptide entering a circulatory system can be absorbed, so that the synthesis of protein can be improved, and the supplement of nutrition and trace element deficiency caused by the decrease of feed intake and the increase of energy consumption due to heat stress can be avoided. The protein polypeptide feed has the biological activity effects of resisting bacteria, viruses and tumors, promoting the absorption of trace elements and the like.
Fermentation in the production of protein polypeptide feed is an important process step, requiring the use of fermentation equipment. In the prior art, in order to improve the yield, the capacity of a fermentation tank is increased, so that the diameter of the fermentation tank is increased. Along with the increase of the volume and the diameter of the fermentation tank, the temperature control of the fermentation tank is challenged, the conventional fermentation tank is not uniform in temperature rise, the smooth proceeding of a fermentation process is not facilitated, and the production quality of the protein polypeptide feed is reduced.
Therefore, it is necessary to provide a protein polypeptide feed fermentation apparatus for overcoming the above-mentioned disadvantages.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a protein polypeptide feed fermentation device is convenient for control the temperature of fermentation cylinder, has guaranteed that the whole even temperature rise of material makes the fermentation go on smoothly.
In order to solve the technical problem, the utility model adopts the following technical scheme:
the utility model relates to a protein polypeptide feed fermentation device, which comprises a tank body, a stirrer, a temperature-increasing coil pipe and a temperature sensor, wherein the stirrer is arranged at the top of the tank body, and a stirring blade of the stirrer is arranged at the lower position of the center in the tank body; the bottom of the tank body is provided with a special-shaped tank bottom, and the center of the special-shaped tank bottom is protruded towards the stirring blade; the inner side wall of the tank body is provided with the warming coil pipe; the temperature sensor is hung on the top of the tank body, and the end part of the temperature sensor is inserted into the fermentation material in the tank body.
Further, the special-shaped tank bottom specifically adopts a shape of a peripheral concave ring groove, a central convex part faces towards the stirring blade part of the stirrer, the cross section of the ring groove is arc-shaped, and the central convex part is a smooth head.
Furthermore, an inlet pipe and an outlet pipe of the warming coil pipe are connected with a hot water supply unit, and the warming coil pipe is hung on the inner side wall of the tank body through a plurality of supporting vertical plates.
Furthermore, a water jacket is arranged on the outer side wall of the tank body, and cooling water is introduced into the water jacket.
Furthermore, a water inlet pipe of the water jacket is connected with a water pump, a water inlet of the water pump is communicated with the cooling water tank, and a water outlet pipe of the water jacket reflows to the cooling water tank.
Furthermore, a filter is arranged in the cooling water tank, and an outlet of the filter is communicated with a water inlet of the water pump.
Further, the inner side wall of the tank body is a corrugated inner wall, and the corrugated inner wall is also used as the inner side wall of the water jacket.
Further, the upper portion in the jar body is provided with the baffle of fretwork, temperature sensor hangs the baffle below, the baffle below still is provided with the pH sensor who is used for detecting material pH valve.
Compared with the prior art, the utility model discloses a beneficial technological effect:
the utility model relates to a protein polypeptide fodder fermenting installation, central point through special-shaped tank bottoms puts to stirring paddle leaf outstanding setting, during the rotatory stirring of agitator, quick propelling movement fermenting material downwards, the fermenting material is through the guide effect of special-shaped tank bottoms to rolling all around to rising through the heating coil pipe along the inside wall of the jar body heats, the fermenting material is supplementary at liquid level top box central backward flow, temperature sensor carries out temperature monitoring to the fermenting material that flows during, it flows at jar internal circulation to form the fermenting material. In the third stage of high-temperature fermentation of the protein polypeptide feed, the heating can be rapidly and uniformly carried out, the fermentation temperature is ensured to be maintained at the required temperature, and the fermentation efficiency is improved. The utility model discloses protein polypeptide feed fermentation device is convenient for control the temperature of fermentation cylinder, has guaranteed that the whole even temperature rise of material makes the fermentation go on smoothly.
In addition, the circular groove at the bottom of the special-shaped tank is provided with a circular arc-shaped cross section, and the smooth curved surface is favorable for reducing resistance and smoothly guiding the fermentation materials to roll outwards and upwards. Through the setting of supporting the riser, increased the installation intensity of heating coil pipe, the impact that causes when the antagonism fermentation material rises, simultaneously through the contact with heating coil pipe, the supporting the riser can also play the effect of fin, has increased heat radiating area, has effectively improved the heating efficiency to the fermentation material.
The water jacket is arranged on the outer side wall of the tank body, so that the fermented materials in the tank body can be cooled in a cooling water introducing mode; through the arrangement of the water pump and the cooling water tank, circulating cooling water supply can be formed, and the cooling efficiency is ensured; through the arrangement of the filter, the water pump is protected, and the water pump damage or pipeline blockage caused by the entering of hard objects is avoided; through the setting of ripple inner wall, increased the contact heat radiating area of the inside wall of water jacket when rising with the fermentation material along jar internal side wall, improved cooling efficiency.
Drawings
The present invention will be further explained with reference to the following description of the drawings.
FIG. 1 is a schematic view of the structure of the protein polypeptide feed fermentation device of the present invention;
FIG. 2 is a schematic diagram of the material circulation flow of the stirrer of the protein polypeptide feed fermentation device of the present invention during operation;
FIG. 3 is a schematic view of the structure of a water jacket cooling system of the protein polypeptide feed fermentation device of the present invention;
description of reference numerals: 1. a tank body; 101. a feed pipe; 102. a discharge pipe; 103. a special-shaped tank bottom; 104. a support; 105. a corrugated inner wall; 106. a partition plate; 2. a stirrer; 201. a reduction motor; 3. a temperature increasing coil pipe; 301. an inlet pipe; 302. an outlet pipe; 303. a support vertical plate; 4. a water jacket; 401. a water inlet pipe; 402. A water outlet pipe; 5. a temperature sensor; 6. a pH sensor; 7. a cooling water tank; 701. a filter; 8. and (4) a water pump.
Detailed Description
The core of the utility model is to provide a protein polypeptide feed fermentation device, be convenient for control the temperature of fermentation cylinder, guaranteed that the whole even temperature rise of material makes the fermentation go on smoothly.
In the following, the technical solutions in the embodiments of the present invention will be clearly and completely described with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to the attached drawings, fig. 1 is a schematic structural diagram of a main view of a protein polypeptide feed fermentation device of the present invention; FIG. 2 is a schematic diagram of the material circulation flow of the stirrer of the protein polypeptide feed fermentation device of the present invention during operation; fig. 3 is a water jacket cooling system structure diagram of the protein polypeptide feed fermentation device of the utility model.
In a specific embodiment, as shown in fig. 1 and fig. 2, a protein polypeptide feed fermentation device comprises a tank body 1, a stirrer 2, a warming coil 3 and a temperature sensor 5, wherein a feeding pipe 101 for feeding fermentation materials is arranged at the top of the tank body 1, a discharging pipe 102 for discharging materials is arranged at the bottom of the tank body 1, and both the feeding pipe 101 and the discharging pipe 102 are provided with gates. The top of the tank body 1 is provided with a stirrer 2, and a stirring blade of the stirrer 2 extends into the lower part of the center in the tank body 1. The bottom wall part of the tank body 1 is provided with a special-shaped tank bottom 103, and the central position of the special-shaped tank bottom 103 protrudes towards the stirring blade. The inner side wall of the tank body 1 is provided with a heating coil 3. The temperature sensor 5 is hung on the top of the tank body 1, and the end part of the temperature sensor 5 is inserted into the fermentation material in the tank body 1.
The central position through dysmorphism tank bottoms 103 sets up to stirring paddle outstanding, during the rotatory stirring of agitator 2, propelling movement fermenting material fast downwards, the fermenting material rolls to all around through the guide effect of dysmorphism tank bottoms 103 to rise through heating coil 3 along the inside wall of jar body 1 and heat, the fermenting material is supplementary at liquid level top box central backward flow, temperature sensor 5 carries out temperature monitoring to the fermenting material that flows during, forms the fermenting material and flows at jar internal 1 inner loop. In the third stage of high-temperature fermentation of the protein polypeptide feed, the heating can be rapidly and uniformly carried out, the fermentation temperature is ensured to be maintained at the required temperature, and the fermentation efficiency is improved.
In a specific embodiment of the present invention, as shown in fig. 1 and 2, the irregular tank bottom 103 is shaped like a circular groove with a concave portion around, the convex portion of the center faces the stirring blade portion of the stirrer 2, the cross section of the circular groove is arc-shaped, and the convex portion of the center is a smooth head. Obviously, the cross section of the concave ring groove can also adopt a polygon shape or two bevel edge shapes, and the concave ring groove can guide the fermentation materials to roll outwards and upwards. The above deformation forms all fall into the protection scope of the utility model.
Specifically, an inlet pipe 301 and an outlet pipe 302 of the warming coil 3 are connected to a hot water supply unit, and the warming coil 3 is hung on the inner side wall of the tank body 1 through a plurality of supporting risers 303. The hot water supply unit is a hot water furnace capable of heating, and supplies heat to the warming coil 3 by pumping hot water through an inlet pipe 301 communicated with a water pump. Obviously, the heat-conducting medium of the warming coil 3 can also adopt hot oil, steam and the like.
The annular groove through the special-shaped tank bottom 103 is provided with an arc-shaped cross section, and the smooth curved surface is favorable for reducing resistance and smoothly guiding the fermentation materials to roll outwards and upwards. Through the setting of supporting riser 303, increased the installation intensity of heating coil pipe 3, the impact that causes when the opposition fermentation material rises, simultaneously through the contact with heating coil pipe 3, supporting riser 303 can also play the effect of fin, has increased heat radiating area, has effectively improved the heating efficiency to the fermentation material.
In a specific embodiment of the present invention, as shown in fig. 1 and 2, a water jacket 4 is installed on the outer side wall of the tank body 1, and cooling water is introduced into the water jacket 4. The cooling water should be softened pure water or distilled water.
Specifically, as shown in fig. 2 and 3, the water inlet pipe 401 of the water jacket 4 is connected to the water pump 8, the water inlet of the water pump 8 is communicated to the cooling water tank 7, and the water outlet pipe 402 of the water jacket 4 is returned to the cooling water tank 7. An evaporator for cooling water is arranged inside the cooling water tank 7, and an air cooling heat dissipation plate is arranged outside the outer wall of the cooling water tank 7.
Specifically, as shown in fig. 3, a filter 701 is provided in the cooling water tank 7, and an outlet of the filter 701 is communicated with an inlet of the water pump 8.
Specifically, as shown in fig. 1 and 2, the inner side wall of the tank body 1 is provided as a corrugated inner wall 105 at a position corresponding to the water jacket 4, and the corrugated inner wall 105 also serves as the inner side wall of the water jacket 4.
When the fermentation temperature is required to be reduced in the second stage of the low-temperature fermentation of the protein polypeptide feed, the heating coil 3 is not required to increase the heat, but the fermentation reaction releases heat, and if the fermentation reaction is not cooled in time, the fermentation efficiency is reduced, so that the quality of the protein polypeptide feed is influenced. The water jacket 4 is arranged on the outer side wall of the tank body 1, so that the fermented materials in the tank body 1 can be cooled in a cooling water introducing mode; through the arrangement of the water pump 8 and the cooling water tank 7, circulating cooling water supply can be formed, and the cooling efficiency is ensured; through the arrangement of the filter 701, the water pump 8 is protected, and the water pump 8 is prevented from being damaged or a pipeline is prevented from being blocked due to the entry of hard objects; through the arrangement of the corrugated inner wall 105, the contact heat dissipation area of the inner side wall of the water jacket 4 and the fermentation material along the inner side wall of the tank body 1 during rising is increased, and the cooling efficiency is improved.
In a specific embodiment of the present invention, as shown in fig. 1 and 2, the hollow partition 106 is disposed on the upper portion of the tank 1, the temperature sensor 5 is suspended below the partition 106, and the pH sensor 6 for detecting the pH value of the material is disposed below the partition 106.
Monitoring the temperature of the flowing fermentation materials through a temperature sensor 5, and outputting the temperature to monitoring equipment; collecting flowing fermentation materials through a pH sensor 6, monitoring the pH value, and outputting to monitoring equipment; the fermentation temperature, the pH value and other parameters of the fermented materials are conveniently controlled, and the fermentation efficiency of the device is improved.
The utility model discloses protein polypeptide fodder fermenting installation, central point through dysmorphism tank bottoms 103 puts to stirring paddle leaf outstanding setting, during 2 rotatory stirs of agitator, quick propelling movement fermentation material downwards, the guide effect of fermentation material through dysmorphism tank bottoms 103 is to rolling all around, and rise through heating coil pipe 3 and heat along the inside wall of the jar body 1, the fermentation material is supplementary at liquid level top case central backward flow, temperature sensor 5 carries out temperature monitoring to the fermentation material that flows during, it flows at jar 1 internal recycle of body to form the fermentation material. In the third stage of high-temperature fermentation of the protein polypeptide feed, the heating can be rapidly and uniformly carried out, the fermentation temperature is ensured to be maintained at the required temperature, and the fermentation efficiency is improved. The utility model discloses protein polypeptide feed fermentation device is convenient for control the temperature of fermentation cylinder, has guaranteed that the whole even temperature rise of material makes the fermentation go on smoothly. In addition, the circular groove through the special-shaped tank bottom 103 is arranged to be of a circular arc-shaped cross section, and the smooth curved surface is favorable for reducing resistance and smoothly guiding the fermentation materials to roll outwards and upwards. Through the setting of supporting riser 303, increased the installation intensity of heating coil pipe 3, the impact that causes when the opposition fermentation material rises, simultaneously through the contact with heating coil pipe 3, supporting riser 303 can also play the effect of fin, has increased heat radiating area, has effectively improved the heating efficiency to the fermentation material. The water jacket 4 is arranged on the outer side wall of the tank body 1, so that the fermented materials in the tank body 1 can be cooled in a cooling water introducing mode; through the arrangement of the water pump 8 and the cooling water tank 7, circulating cooling water supply can be formed, and the cooling efficiency is ensured; through the arrangement of the filter 701, the water pump 8 is protected, and the water pump 8 is prevented from being damaged or a pipeline is prevented from being blocked due to the entry of hard objects; through the arrangement of the corrugated inner wall 105, the contact heat dissipation area of the inner side wall of the water jacket 4 and the fermentation material along the inner side wall of the tank body 1 during rising is increased, and the cooling efficiency is improved.
The above-mentioned embodiments are only intended to describe the preferred embodiments of the present invention, but not to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art without departing from the design spirit of the present invention should fall into the protection scope defined by the claims of the present invention.
Claims (8)
1. A protein polypeptide feed fermentation device which characterized in that: the heating device comprises a tank body (1), a stirrer (2), a heating coil (3) and a temperature sensor (5), wherein the stirrer (2) is arranged at the top of the tank body (1), and a stirring blade of the stirrer (2) is arranged at the lower position of the center in the tank body (1); the bottom of the tank body (1) is provided with a special-shaped tank bottom (103), and the center of the special-shaped tank bottom (103) protrudes towards the stirring blades; the inner side wall of the tank body (1) is provided with the warming coil pipe (3); the temperature sensor (5) is arranged at the top of the tank body (1) in a hanging manner, and the end part of the temperature sensor (5) is inserted into the fermentation material in the tank body (1).
2. The protein polypeptide feed fermentation device of claim 1, wherein: dysmorphism tank bottoms (103) specifically adopt around concave ring groove shape, the bulge of central authorities orientation the stirring paddle leaf part of agitator (2), the cross-section of annular is circular-arcly, the bulge of central authorities is the smooth head.
3. The protein polypeptide feed fermentation device of claim 2, wherein: an inlet pipe (301) and an outlet pipe (302) of the warming coil pipe (3) are connected with a hot water supply unit, and the warming coil pipe (3) is hung on the inner side wall of the tank body (1) through a plurality of supporting vertical plates (303).
4. A protein polypeptide feed fermentation apparatus according to any one of claims 1 to 3, wherein: the outer side wall of the tank body (1) is provided with a water jacket (4), and cooling water is introduced into the water jacket (4).
5. The protein polypeptide feed fermentation device of claim 4, wherein: the water inlet pipe (401) of the water jacket (4) is connected with a water pump (8), the water inlet of the water pump (8) is communicated with the cooling water tank (7), and the water outlet pipe (402) of the water jacket (4) reflows to the cooling water tank (7).
6. The protein polypeptide feed fermentation device of claim 5, wherein: a filter (701) is arranged in the cooling water tank (7), and an outlet of the filter (701) is communicated with a water inlet of the water pump (8).
7. A protein polypeptide feed fermentation apparatus according to claim 5 or 6, wherein: the inner side wall of the tank body (1) is a corrugated inner wall (105), and the corrugated inner wall (105) is also used as the inner side wall of the water jacket (4).
8. The protein polypeptide feed fermentation device of claim 1, wherein: the upper portion is provided with baffle (106) of fretwork in jar body (1), temperature sensor (5) hang baffle (106) below, baffle (106) below still is provided with pH sensor (6) that are used for detecting material pH valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020184767.5U CN211689086U (en) | 2020-02-19 | 2020-02-19 | Protein polypeptide feed fermentation device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020184767.5U CN211689086U (en) | 2020-02-19 | 2020-02-19 | Protein polypeptide feed fermentation device |
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| CN211689086U true CN211689086U (en) | 2020-10-16 |
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| CN202020184767.5U Active CN211689086U (en) | 2020-02-19 | 2020-02-19 | Protein polypeptide feed fermentation device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114933949A (en) * | 2022-06-10 | 2022-08-23 | 疏勒县阿纳石榴干红酒业有限公司 | Production process and production equipment of bitter-removed and aroma-enhanced red date wine |
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2020
- 2020-02-19 CN CN202020184767.5U patent/CN211689086U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114933949A (en) * | 2022-06-10 | 2022-08-23 | 疏勒县阿纳石榴干红酒业有限公司 | Production process and production equipment of bitter-removed and aroma-enhanced red date wine |
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Effective date of registration: 20240313 Address after: 050000 north of Guangwu Road West Section, Gaoyi Town, Gaoyi County, Shijiazhuang City, Hebei Province Patentee after: Hebei Weiguo Biotechnology Co.,Ltd. Country or region after: China Patentee after: BEIJING CTA NEW CENTURY BIOTECHNOLOGY Co.,Ltd. Country or region after: China Address before: 051330 north of Guangwu Road West Section, Gaoyi Town, Gaoyi County, Shijiazhuang City, Hebei Province Patentee before: Hebei Weiguo Biotechnology Co.,Ltd. Country or region before: China |