CN211688799U - Sludge drying treatment equipment - Google Patents
Sludge drying treatment equipment Download PDFInfo
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- CN211688799U CN211688799U CN202020087389.9U CN202020087389U CN211688799U CN 211688799 U CN211688799 U CN 211688799U CN 202020087389 U CN202020087389 U CN 202020087389U CN 211688799 U CN211688799 U CN 211688799U
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- 238000001035 drying Methods 0.000 title claims abstract description 50
- 239000010802 sludge Substances 0.000 title claims abstract description 44
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 44
- 230000018044 dehydration Effects 0.000 claims abstract description 17
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 17
- 230000002093 peripheral effect Effects 0.000 claims abstract description 12
- 230000000903 blocking effect Effects 0.000 claims abstract description 9
- 238000001914 filtration Methods 0.000 claims abstract description 5
- 238000010438 heat treatment Methods 0.000 claims description 15
- 230000007423 decrease Effects 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000001599 direct drying Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000013049 sediment Substances 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Abstract
一种污泥干化处理设备,包括脱水机构、集水槽及干燥机构,脱水机构包括脱水外筒、转轴、螺旋叶片、挡片、环形动片及弹性件,其中脱水外筒的周面上均布多个滤水孔,一端的周面上设有投料口,另一端开口,该开口为出泥口,转轴沿水平方向贯穿地设置于脱水外筒内,其周面上设有螺旋叶片,转轴靠近开口的一端设置挡片,挡片与脱水外筒之间设有间隔,该间隔内滑动地套设有环形动片,环形动片与挡片之间设有弹性件;集水槽设置于脱水外筒的下方;干燥机构的长度方向分别设有入口及出口,脱水机构与干燥机构之间设置斜挡板,斜挡板的一端位于出泥口下方,另一端伸入干燥机构的入口。本设备通过设置脱水机构,将污泥含水量最小化,提高了干燥效率。
A sludge drying treatment equipment includes a dewatering mechanism, a water collecting tank and a drying mechanism. There are a plurality of water filtering holes, one end is provided with a feeding port on the peripheral surface, and the other end is open. One end of the rotating shaft close to the opening is provided with a blocking piece, and an interval is set between the blocking piece and the dewatering outer cylinder, an annular moving piece is slidably sleeved in the interval, and an elastic piece is arranged between the annular moving piece and the blocking piece; Below the dewatering outer cylinder; the length direction of the drying mechanism is respectively provided with an inlet and an outlet, an oblique baffle is arranged between the dehydration mechanism and the drying mechanism, one end of the oblique baffle is located below the mud outlet, and the other end extends into the inlet of the drying mechanism. By setting the dewatering mechanism, the equipment minimizes the water content of the sludge and improves the drying efficiency.
Description
技术领域technical field
本实用新型涉及污泥处理技术另有,尤其涉及一种污泥干化处理设备。The utility model relates to sludge treatment technology, in particular to a sludge drying treatment equipment.
背景技术Background technique
目前,我国工业化进程快,农村城市化步伐加快,城镇人口增速快,污水等各类污染物产生量不断增加,随之而来各类待处理的垃圾、污泥、污水等也不断增加,如不及时处理将会对环境造成污染,极大的影响人们的生活,市面上也有各类的污泥干化装置,但大都在含水量较大的情况下直接进行烘干处理,这样需要耗费较大的能量才能将污泥烘干,烘干效率较低,且浪费能源。At present, my country's industrialization process is fast, the pace of rural urbanization is accelerating, the urban population growth rate is fast, and the production of various pollutants such as sewage is increasing, and the various types of garbage, sludge, sewage, etc. to be treated are also increasing. If it is not treated in time, it will cause pollution to the environment and greatly affect people's lives. There are also various types of sludge drying devices on the market, but most of them are directly dried under the condition of large water content, which requires a lot of money. Larger energy can be used to dry the sludge, the drying efficiency is low, and energy is wasted.
实用新型内容Utility model content
本实用新型的主要目的在于提供一种污泥干化处理设备,以解决现有技术中未充分脱水就直接烘干而导致的烘干效率低的问题。The main purpose of the utility model is to provide a sludge drying treatment equipment to solve the problem of low drying efficiency caused by direct drying without sufficient dehydration in the prior art.
而其解决问题的技术方案是这样实现的:The technical solution to the problem is achieved as follows:
一种污泥干化处理设备,包括脱水机构、集水槽及干燥机构,脱水机构,包括脱水外筒、转轴、螺旋叶片、挡片、环形动片及弹性件,其中脱水外筒的周面上均布多个滤水孔,脱水外筒的一端封闭,且该端的周面上设有投料口,脱水外筒的另一端开口,该开口为出泥口,转轴沿水平方向贯穿地设置于脱水外筒内,转轴的周面上螺旋的设置有螺旋叶片,转轴的靠近投料口的一端由电机驱动,另一端设置挡片,该挡片与脱水外筒的一端之间设有间隔,该间隔内滑动地套设有环形动片,环形动片与挡片之间设置有弹性件;集水槽,设置于脱水外筒的下方,集水槽的侧壁上设置排水口;干燥机构,沿其长度方向分别设有入口及出口,脱水机构与干燥机构之间设置斜挡板,斜挡板的一端位于出泥口下方,另一端伸入干燥机构的入口。A sludge drying treatment equipment includes a dewatering mechanism, a water collecting tank and a drying mechanism, and the dewatering mechanism includes a dewatering outer cylinder, a rotating shaft, a spiral blade, a baffle, an annular moving piece and an elastic member, wherein the peripheral surface of the dewatering outer cylinder is A plurality of water filtering holes are evenly distributed, one end of the dewatering outer cylinder is closed, and the peripheral surface of this end is provided with a feeding port, the other end of the dewatering outer cylinder is open, and the opening is a mud outlet. In the outer cylinder, a spiral blade is spirally arranged on the peripheral surface of the rotating shaft. One end of the rotating shaft close to the feeding port is driven by a motor, and the other end is provided with a baffle. A ring-shaped moving piece is slidably sleeved on the inner side, and an elastic piece is arranged between the ring-shaped moving piece and the blocking piece; the water collecting tank is arranged below the dewatering outer cylinder, and the side wall of the water collecting tank is provided with a water outlet; the drying mechanism, along its length An inlet and an outlet are respectively provided in the directions, and an oblique baffle is arranged between the dehydration mechanism and the drying mechanism. One end of the oblique baffle is located below the mud outlet, and the other end extends into the inlet of the drying mechanism.
其中,螺旋叶片的螺距沿投料口至出泥口的方向逐渐变小。Among them, the pitch of the helical blade gradually decreases along the direction from the feeding port to the mud outlet.
其中,滤水孔的直径沿投料口至出泥口的方向逐渐变小。Among them, the diameter of the water filter hole gradually decreases along the direction from the feeding port to the mud outlet.
其中,滤水孔为锥形,其直径从内到外逐渐变大。Among them, the drainage hole is tapered, and its diameter gradually increases from the inside to the outside.
其中,脱水外筒为锥形,其直径沿投料口至出泥口的方向逐渐变小,相应地螺旋叶片的直径沿投料口至出泥口的方向逐渐变小。Among them, the dewatering outer cylinder is conical, and its diameter gradually decreases along the direction from the feeding port to the mud outlet, and correspondingly, the diameter of the spiral blade gradually decreases along the direction from the feeding port to the mud outlet.
其中,干燥机构包括保温壳体,其顶部设有排气口,沿其长度方向的两端分别设有入口及出口;皮带传送机构,其一端位于入口处,另一端位于出口处,斜挡板的一端位于皮带传送机构的另一端上方,上、下皮带之间设置有多个第一加热棒,上皮带的上方设有多个第二加热棒。Among them, the drying mechanism includes a thermal insulation shell, the top of which is provided with an exhaust port, and the two ends along its length direction are respectively provided with an inlet and an outlet; one end of the belt conveying mechanism is located at the entrance and the other end is located at the exit. One end of the belt conveyor is located above the other end of the belt conveying mechanism, a plurality of first heating rods are arranged between the upper and lower belts, and a plurality of second heating rods are arranged above the upper belt.
其中,上皮带的上方还设有拨齿辊,拨齿辊的周面上均设多个用于拨动泥料的拨齿,拨齿辊与第二加热棒在水平方向上交错设置。Among them, there is also a toothed roller above the upper belt. The peripheral surface of the toothed roller is provided with a plurality of teeth for moving the mud. The toothed roller and the second heating rod are arranged staggered in the horizontal direction.
其中,拨齿的形状为弧形,该弧形的内弧面朝向拨齿辊的转动方向。Wherein, the shape of the teeth is arc, and the inner arc surface of the arc faces the rotation direction of the roller.
其中,集水槽底部为漏斗形结构。Among them, the bottom of the water collecting tank is a funnel-shaped structure.
本实用新型的有益效果是:The beneficial effects of the present utility model are:
通过设置脱水机构,将污泥含水量最小化,提高了干燥效率,节约了能源;By setting the dewatering mechanism, the water content of the sludge is minimized, the drying efficiency is improved, and the energy is saved;
通过螺旋叶片螺距及直径的改变,滤水孔直径及形状的改变,脱水桶形状的改变逐渐提高了挤出力,从而提高了挤出效率。Through the change of the pitch and diameter of the spiral blade, the change of the diameter and shape of the water filter hole, and the change of the shape of the dewatering barrel, the extrusion force is gradually increased, thereby improving the extrusion efficiency.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。The present utility model will be described in further detail below with reference to the accompanying drawings and specific embodiments.
图1:实施例一整体结构示意图;Figure 1: a schematic diagram of the overall structure of the first embodiment;
图2:实施例一中拨齿另一结构示意图;Fig. 2: another structural schematic diagram of the teeth in the first embodiment;
图3:实施例一中滤水孔的分布形式(直径沿投料口至出泥口的方向逐渐变小)示意图;Figure 3: schematic diagram of the distribution form of the drainage holes in Example 1 (the diameter gradually becomes smaller along the direction from the feeding port to the mud outlet);
图4:实施例二中脱水机构示意图(脱水外筒为锥形同时滤水孔为锥形);Fig. 4: schematic diagram of the dehydration mechanism in the second embodiment (the dehydration outer cylinder is conical and the drainage hole is conical);
图5:实施例二中柱形滤水孔示意图(图1中B处放大图);Fig. 5: Schematic diagram of cylindrical water filter hole in Example 2 (enlarged view at B in Fig. 1 );
图6:实施例二中锥形滤水孔示意图(图3中C处放大图);Figure 6: schematic diagram of the conical water filter hole in the second embodiment (enlarged view at C in Figure 3);
附图标记说明Description of reference numerals
1 脱水机构1 Dehydration mechanism
11 脱水外筒11 Dehydration outer cylinder
111 滤水孔111 water filter hole
112 投料口112 Feeding port
113 出泥口113 Mud outlet
12 转轴12 reels
13 螺旋叶片13 Spiral blades
14 挡片14 Baffles
15 环形动片15 Ring moving plate
16 弹性件16 Elastic
17 电机17 Motor
2 集水槽2 Sump
21 排水口21 Drain
3 干燥机构3 Drying mechanism
30 保温壳体30 Insulation shell
31 入口31 entrance
32 出口32 exit
33 皮带传送机构33 Belt conveyor mechanism
331 上皮带331 Upper belt
332 下皮带332 Lower belt
34 第一加热棒34 First heating rod
35 第二加热棒35 Second heating rod
36 拨齿辊36 gear roller
361 拨齿361 Tooth
37 排气口37 Exhaust port
4 斜挡板4 Oblique baffles
A 转动方向。A Rotation direction.
具体实施方式Detailed ways
下面结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是本实用新型还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似推广,因此本实用新型不受下面公开的具体实施例的限制。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. In the following description, many specific details are set forth in order to fully understand the present utility model, but the present utility model can also be implemented in other ways different from those described herein, and those skilled in the art can do so without departing from the connotation of the present utility model. Therefore, the present invention is not limited by the specific embodiments disclosed below.
如图1所示,本实用新型的实施例一:一种污泥干化处理设备,包括脱水机构1、集水槽2及干燥机构3。脱水机构1包括脱水外筒11、转轴12、螺旋叶片13、挡片14、环形动片15及弹性件16,其中脱水外筒11的周面上均布多个滤水孔111,脱水外筒11的一端封闭,且该端的周面上设有投料口112,脱水外筒11的另一端开口,该开口为出泥口113,转轴12沿水平方向贯穿地设置于脱水外筒11内,转轴12的周面上螺旋的设置有螺旋叶片13,转轴12的靠近投料口112的一端由电机17驱动,另一端设置挡片14,该挡片14与脱水外筒11的一端之间设有间隔,该间隔内滑动地套设有环形动片15,环形动片15与挡片14之间设置有弹性件16。集水槽2设置于脱水外筒11的下方,集水槽2的侧壁上设置排水口21。干燥机构3沿其长度方向分别设有入口31及出口32,脱水机构1与干燥机构3之间设置斜挡板4,斜挡板4的一端位于出泥口113下方,另一端伸入干燥机构3的入口31。As shown in FIG. 1 , Embodiment 1 of the present invention: a sludge drying treatment equipment, including a dewatering mechanism 1 , a
使用前,先使污泥产生絮凝反应,可加入絮凝剂或使用电解的方法使污泥形成絮状以达到初步水泥分离的效果,使用时,将该状态的污泥泵入投料口112,使污泥进入脱水外筒11的内部,在电机18的驱动下,转轴12带动螺旋叶片13转动,脱水外筒11内的污泥通过螺旋叶片13向出泥口113方向推送,同时污泥中的水分不断的由滤水孔111挤出,最后含水量较小的污泥从出泥口113掉落至斜挡板4上,并由斜挡板4滑入干燥机构3的入口31进行加热干燥,以达到污泥干化的效果。其中,在不出泥时,环形动片15的一端面贴合于与其相邻的脱水外筒11的一端面,当污泥被推送至出泥口113需要排出时,会给环形动片15一个向外的推力,该推力使环形动15片向挡片14方向位移,此时弹性件16被压缩,当该推力变小时(即此时的出泥量较小),在弹性件16弹性恢复力的作用下,环形动片15向出泥口113方向位移,即环形动片15根据出泥量的大小而左右调节其在水平方向的位置,以保证出泥的顺畅进行。其中,在本实施例中上述弹性件16可选用弹簧。另外,集水槽2底部可设为漏斗形结构,因为滤水孔111排出的水分中可能夹带少量颗粒较小的絮状污泥,漏斗形的集水槽111底部有二次沉淀的作用,当沉淀物达到一定量时可利用离心泵等机构排出,位于集水槽111上层的不含沉淀物的清水达到一定量后由排水口21排出。Before use, flocculate the sludge first. You can add a flocculant or use electrolysis to make the sludge flocculate to achieve the effect of preliminary cement separation. When using, pump the sludge in this state into the feeding
由于污泥中的水分不断被挤出并流入集水槽2内,脱水外筒11的出泥口113一侧的势必需要更大的挤出力才能将剩余水分充分挤出,因此螺旋叶片13可具体设置为:螺旋叶片13的螺距沿投料口112至出泥口113的方向逐渐变小,如图1所示,这样可逐渐增大对污泥中水分的挤出力,以提高挤出效率。Since the water in the sludge is continuously squeezed out and flows into the
其中,如图1所示,干燥机构3可以是现有技术中任何能对污泥进行干燥的机构,具体的可以是以下结构:Wherein, as shown in FIG. 1 , the
干燥机构3包括保温壳体30、皮带传送机构33、第一加热棒34、第二加热棒35。其中,保温壳体30的顶部设有排气口37,沿其长度方向的两端分别设有入口31及出口32。皮带传送机构33的一端位于入口31处,另一端位于出口32处,斜挡板4的一端位于皮带传送机构的另一端上方,上、下皮带331、332之间设置有多个第一加热棒34,上皮带331的上方设有多个第二加热棒35,用于产生热量对皮带传送机构33上的含有少量水分的污泥进行加热烘干。The
污泥由斜挡板4滑入后及干燥的过程中有可能干结成块,直接烘干不利于其内部水分的挥发,有必要在烘干时把块状的污泥疏散,以提高烘干效率,可以是以下具体设置:上皮带331的上方还设有拨齿辊36,拨齿辊36的周面上均设多个用于拨动泥料的拨齿361,拨齿辊36与第二加热棒35在水平方向上交错设置,在拨齿361的不断拨动下,使污泥持续保持疏散状,可加快干燥过程,如图1所示。After the sludge slides in from the inclined baffle 4 and during the drying process, it may dry and form into a block. Direct drying is not conducive to the volatilization of its internal moisture. It is necessary to evacuate the blocky sludge during drying to improve drying. The drying efficiency can be set as follows: the
另外,如图2所示,上述拨齿361的形状可以为弧形,该弧形的内弧面朝向拨齿辊的转动方向A,弧形的拨齿361不但可以拨动污泥,还可使污泥被一定程度的扬起,即进一步加强了污泥疏散的效果,因而进一步加快了干燥过程。In addition, as shown in FIG. 2 , the shape of the above-mentioned shifting
本实施例中为进一步增大对污泥中水分的挤出力,提高挤出效率,改变了滤水孔111(此时为柱形孔)的直径,具体为:滤水孔111的直径沿投料口112至出泥口113的方向逐渐变小,如图3所示In this embodiment, in order to further increase the extrusion force of the water in the sludge and improve the extrusion efficiency, the diameter of the drainage hole 111 (in this case, the cylindrical hole) is changed. Specifically, the diameter of the
实施例二:实施例一与实施例二的区别在于,滤水孔及脱水外筒的结构不同,为进一步增大对污泥中水分的挤出力,提高挤出效率还改变了滤水孔111的形状,常规结构为柱形孔(实施例一中即为柱形孔),如图5所示,本实施例中还可设置为:滤水孔111为锥形,如图6所示,其直径从内到外逐渐变大,如此结构可使水分更容易挤出。Example 2: The difference between Example 1 and Example 2 is that the structures of the drainage holes and the dewatering outer cylinder are different. In order to further increase the extrusion force of the water in the sludge and improve the extrusion efficiency, the drainage holes are also changed. The shape of 111, the conventional structure is a cylindrical hole (in the first embodiment, it is a cylindrical hole), as shown in FIG. , its diameter gradually increases from the inside to the outside, so the structure can make it easier for the water to squeeze out.
另外,为增大对污泥中水分的挤出力,提高挤出效率还可以改变脱水外筒11的形状,如图4所示,具体为:脱水外筒11为锥形,其直径沿投料口112至出泥口113的方向逐渐变小,相应地其内部的螺旋叶片13的直径沿投料口112至出泥口113的方向逐渐变小。In addition, in order to increase the extrusion force of the water in the sludge and improve the extrusion efficiency, the shape of the dewatering
以上说明内容仅为本实用新型较佳实施例,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The above descriptions are only preferred embodiments of the present invention, and obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116002948A (en) * | 2023-01-05 | 2023-04-25 | 西安建筑科技大学 | A comprehensive energy-saving and emission-reduction system for co-processing waste in cement kilns |
| CN116282821A (en) * | 2023-02-15 | 2023-06-23 | 江苏唐基建材科技集团有限公司 | Sludge Treatment Equipment |
| CN118812130A (en) * | 2024-09-19 | 2024-10-22 | 中交天航南方交通建设有限公司 | Marine engineering sludge transportation and dehydration solidification device and method |
| CN120887630A (en) * | 2025-09-29 | 2025-11-04 | 河南三邦环保科技有限公司 | A mud environmental protection treatment and drying equipment |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116002948A (en) * | 2023-01-05 | 2023-04-25 | 西安建筑科技大学 | A comprehensive energy-saving and emission-reduction system for co-processing waste in cement kilns |
| CN116002948B (en) * | 2023-01-05 | 2024-05-17 | 西安建筑科技大学 | A comprehensive energy-saving and emission-reduction system for cement kiln coordinated waste disposal |
| CN116282821A (en) * | 2023-02-15 | 2023-06-23 | 江苏唐基建材科技集团有限公司 | Sludge Treatment Equipment |
| CN118812130A (en) * | 2024-09-19 | 2024-10-22 | 中交天航南方交通建设有限公司 | Marine engineering sludge transportation and dehydration solidification device and method |
| CN120887630A (en) * | 2025-09-29 | 2025-11-04 | 河南三邦环保科技有限公司 | A mud environmental protection treatment and drying equipment |
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