CN211683288U - Light-weight large-scale precise automobile bumper tunnel core-pulling mechanism - Google Patents
Light-weight large-scale precise automobile bumper tunnel core-pulling mechanism Download PDFInfo
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- CN211683288U CN211683288U CN201922357951.5U CN201922357951U CN211683288U CN 211683288 U CN211683288 U CN 211683288U CN 201922357951 U CN201922357951 U CN 201922357951U CN 211683288 U CN211683288 U CN 211683288U
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Abstract
Description
技术领域technical field
本实用新型属于注塑模具领域,涉及一种轻量化大型精密汽车保险杠隧道抽芯机构。The utility model belongs to the field of injection molds, and relates to a light-weight large-scale precision automobile bumper tunnel core-pulling mechanism.
背景技术Background technique
汽车保险杠是使用注塑模具注塑成型的大型产品,在汽车保险杠的表面上存在孔状结构,在生产时对孔状结构的直径精准度要求较高,而在生产过程中需要特殊处理细节部位,会降低生产速度,但由于较小部位的精准生产影响整体的工作效率,造成了生产成本的不必要浪费。Car bumpers are large-scale products that are injection-molded with injection molds. There is a hole-like structure on the surface of the car bumper. During production, the diameter accuracy of the hole-like structure is required to be high, and special processing of details is required in the production process. , will reduce the production speed, but because the precise production of smaller parts affects the overall work efficiency, resulting in unnecessary waste of production costs.
例如,中国发明专利公开了一种具有前模隧道抽芯机构的注塑模具[申请号:201510389216.6],包括凹模固定板、凹模和整体凸模,凹模固定板和凹模之间的间隙中嵌入有滑块一和斜导柱固定块,斜导柱固定块上固定安装有可带动滑块一滑动的斜导柱;注塑模具还具有两组前模隧道抽芯机构,每组前模隧道抽芯机构包括分别固定安装在凹模固定板侧壁上的抽芯油缸和抽芯限位块、固定安装在抽芯限位块上表面的斜锲固定块、滑动连接在斜锲固定块左侧的斜锲、滑动连接在斜锲左侧的抽芯连接块以及插接在抽芯连接块左侧的抽芯本体,斜锲的顶部扣接在抽芯油缸的活塞杆的底部,抽芯本体在抽芯油缸的驱动下实现顶入滑块一或抽出滑块一的动作。然而,该方案中孔成型部位裸露在外,对孔状结构成型仍然需要精准加工,因此会降低整体注塑产品的生产效率。For example, the Chinese invention patent discloses an injection mold with a front mold tunnel core-pulling mechanism [Application No.: 201510389216.6], which includes a female mold fixing plate, a female mold and an integral male mold, and a gap between the female mold fixing plate and the female mold. A
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是针对上述问题,提供一种轻量化大型精密汽车保险杠隧道抽芯机构。The purpose of the utility model is to solve the above problems, and provide a light-weight large-scale precision automobile bumper tunnel core pulling mechanism.
一种轻量化大型精密汽车保险杠隧道抽芯机构,包括用于汽车保险杠注塑的成型腔,所述的成型腔内设有斜面台阶,斜面台阶的内部设有抽芯杆,抽芯杆的一端延伸出斜面台阶,抽芯杆远离成型腔的末端上卡接有抽芯块,所述的抽芯块能沿竖直方向进行往复直线运动从而带动抽芯杆沿水平方向往复直线运动。A light-weight and large-scale precision automobile bumper tunnel core-pulling mechanism includes a molding cavity for injection molding of automobile bumpers, wherein the molding cavity is provided with an inclined plane step, and the inside of the inclined plane step is provided with a core-pulling rod. One end extends out of an inclined plane step, and the end of the core-pulling rod away from the molding cavity is clamped with a core-pulling block, which can reciprocate linearly in the vertical direction to drive the core-pulling rod to reciprocate linearly in the horizontal direction.
在上述的轻量化大型精密汽车保险杠隧道抽芯机构中,斜面台阶位于成型腔的内壁上,斜面台阶远离成型腔的端面为光滑过渡的曲面,所述的抽芯杆位于斜面台阶端面的中心处。In the above-mentioned lightweight large-scale precision automobile bumper tunnel core pulling mechanism, the inclined plane step is located on the inner wall of the molding cavity, the end face of the inclined plane step away from the molding cavity is a smooth transition surface, and the core pulling rod is located at the center of the end face of the inclined plane step. place.
在上述的轻量化大型精密汽车保险杠隧道抽芯机构中,斜面台阶内部设有与抽芯杆相配适的抽芯轨道,所述的抽芯杆位于抽芯轨道内,抽芯杆远离抽芯块的末端延伸出抽芯轨道远离抽芯块的一端。In the above-mentioned light-weight and large-scale precision automobile bumper tunnel core-pulling mechanism, a core-pulling track matched with the core-pulling rod is arranged inside the inclined plane step, the core-pulling rod is located in the core-pulling track, and the core-pulling rod is far away from the core-pulling rod. The end of the block extends beyond the end of the core-pulling track away from the core-pulling block.
在上述的轻量化大型精密汽车保险杠隧道抽芯机构中,抽芯轨道贯穿斜面台阶,抽芯杆远离抽芯块的端面上设有孔成型圆台,所述的孔成型圆台位于抽芯轨道外。In the above-mentioned light-weight and large-scale precision automobile bumper tunnel core-pulling mechanism, the core-pulling track runs through the inclined plane steps, and the end face of the core-pulling rod away from the core-pulling block is provided with a hole-forming circular platform, and the hole-forming circular platform is located outside the core-pulling track. .
在上述的轻量化大型精密汽车保险杠隧道抽芯机构中,抽芯杆远离抽芯块的端面倾斜设置,所述的孔成型圆台位于抽芯杆倾斜端面的中心处,且所述的孔成型圆台的端面与抽芯杆的倾斜端面平行。In the above-mentioned light-weight and large-scale precision automobile bumper tunnel core-pulling mechanism, the core-pulling rod is disposed obliquely away from the end face of the core-pulling block, the hole forming circular platform is located at the center of the inclined end face of the core-pulling rod, and the hole forming The end face of the round table is parallel to the inclined end face of the core pulling rod.
在上述的轻量化大型精密汽车保险杠隧道抽芯机构中,所述的抽芯块靠近抽芯杆的一侧设有与抽芯杆相配适的倾斜轨道,抽芯杆靠近抽芯块的末端位于倾斜轨道内,所述的抽芯杆能在倾斜轨道内进行往复直线运动。In the above-mentioned lightweight and large-scale precision automobile bumper tunnel core-pulling mechanism, the side of the core-pulling block close to the core-pulling rod is provided with an inclined track that matches the core-pulling rod, and the core-pulling rod is close to the end of the core-pulling block. Located in the inclined track, the core pulling rod can perform reciprocating linear motion in the inclined track.
在上述的轻量化大型精密汽车保险杠隧道抽芯机构中,倾斜轨道位于抽芯块的内部,抽芯杆靠近抽芯块的末端设有与倾斜轨道相配适的滑动块,滑动块位于倾斜轨道内,且所述的滑动块的顶面上固定连接有限位块。In the above-mentioned light-weight and large-scale precision automobile bumper tunnel core-pulling mechanism, the inclined track is located inside the core-pulling block, and the end of the core-pulling rod close to the core-pulling block is provided with a sliding block suitable for the inclined track, and the sliding block is located on the inclined track. inside, and the top surface of the sliding block is fixedly connected with a limiting block.
在上述的轻量化大型精密汽车保险杠隧道抽芯机构中,所述的倾斜轨道沿靠近抽芯杆一侧向远离抽芯杆一侧从低到高倾斜设置,滑动块与倾斜轨道相互平行,所述的滑动块与倾斜轨道卡接配合从而使滑动块能沿倾斜轨道滑动。In the above-mentioned light-weight large-scale precision automobile bumper tunnel core-pulling mechanism, the inclined track is inclined from low to high along the side close to the core-pulling rod and the side away from the core-pulling rod, and the sliding block and the inclined rail are parallel to each other, The sliding block is snap-fitted with the inclined rail so that the sliding block can slide along the inclined rail.
在上述的轻量化大型精密汽车保险杠隧道抽芯机构中,所述的倾斜轨道靠近限位块一侧端面的投影位于限位块内,抽芯块的下方固定连接有油缸,当油缸带动抽芯块进行往复直线运动时,所述的抽芯杆在抽芯轨道内进行往复直线运动。In the above-mentioned light-weight and large-scale precision automobile bumper tunnel core-pulling mechanism, the projection of the end face of the inclined track near the limit block is located in the limit block, and an oil cylinder is fixedly connected to the bottom of the core-pulling block. When the core block performs a reciprocating linear motion, the core-pulling rod performs a reciprocating linear motion in the core-pulling track.
在上述的轻量化大型精密汽车保险杠隧道抽芯机构中,所述的油缸主轴与抽芯杆的中心轴相互垂直,当油缸主轴沿轴向进行向下或向上的往复直线运动时,带动抽芯块与油缸主轴同向进行往复直线运动,从而带动所述的抽芯杆向外或向内进行轴向往复直线运动。In the above-mentioned light-weight and large-scale precision automobile bumper tunnel core-pulling mechanism, the main shaft of the oil cylinder and the central axis of the core-pulling rod are perpendicular to each other. The core block and the main shaft of the oil cylinder perform reciprocating linear motion in the same direction, thereby driving the core pulling rod to perform axial reciprocating linear motion outward or inward.
与现有的技术相比,本实用新型的优点在于:Compared with the existing technology, the advantages of the present utility model are:
1、斜面台阶隐藏于成型腔内部,将孔成型的部位设置在抽芯杆上,在产品注塑成型开模前,通过抽芯块的运动带动抽芯杆进行移动,在汽车保险杠表面留下符合加工精度的成型孔,与传统加工注塑相比,降低了产品注塑生产的复杂程度,提高了生产效率。1. The inclined plane steps are hidden inside the molding cavity, and the hole forming part is set on the core-pulling rod. Before the injection molding of the product is opened, the core-pulling rod is driven to move by the movement of the core-pulling block, leaving a hole on the surface of the car bumper. Compared with traditional processing and injection molding, the molding hole conforming to the machining accuracy reduces the complexity of product injection molding production and improves production efficiency.
2、限位块位于倾斜轨道的顶端,当抽芯块运动的过程中,滑动块始终在倾斜轨道内部进行滑动,限位块限制滑动块在移动时脱离倾斜轨道,避免抽芯杆复位失败。2. The limit block is located at the top of the inclined track. During the movement of the core-pulling block, the sliding block always slides inside the inclined track. The limit block restricts the sliding block from moving away from the inclined track to avoid the failure of the core-pulling rod to reset.
本实用新型的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本实用新型的研究和实践而为本领域的技术人员所理解。Other advantages, objects, and features of the present invention will be manifested in part by the description below, and in part will be understood by those skilled in the art from the study and practice of the present invention.
附图说明Description of drawings
图1是本实用新型的内部结构示意图。Figure 1 is a schematic diagram of the internal structure of the present invention.
图2是抽芯杆的示意图。Figure 2 is a schematic diagram of a core pulling rod.
图3是本实用新型的内部结构示意图。Figure 3 is a schematic diagram of the internal structure of the present invention.
图4是图1中A处的放大图。FIG. 4 is an enlarged view of A in FIG. 1 .
图中:成型腔1、斜面台阶2、抽芯杆3、抽芯块4、抽芯轨道5、孔成型圆台6、倾斜轨道7、滑动块8、限位块9、油缸10。In the figure:
具体实施方式Detailed ways
下面结合附图对本实用新型进行进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings.
如图4所示,一种轻量化大型精密汽车保险杠隧道抽芯机构,包括用于汽车保险杠注塑的成型腔1,所述的成型腔1内设有斜面台阶2,斜面台阶2的内部设有抽芯杆3,抽芯杆3的一端延伸出斜面台阶2,抽芯杆3远离成型腔1的末端上卡接有抽芯块4,所述的抽芯块4能沿竖直方向进行往复直线运动从而带动抽芯杆3沿水平方向往复直线运动。As shown in FIG. 4 , a light-weight and large-scale precision automobile bumper tunnel core-pulling mechanism includes a
汽车保险杠是使用注塑模具注塑成型的大型产品,在汽车保险杠的表面上存在孔状结构,在生产时对孔状结构的直径精准度要求较高,而在生产过程中需要特殊处理细节部位,从而降低生产速度,在本方案中,斜面台阶2隐藏于成型腔1内部,将孔成型的部位设置在抽芯杆3上,在产品注塑成型开模前,通过抽芯块4的运动带动抽芯杆3进行移动,在汽车保险杠表面留下符合加工精度的成型孔,与传统加工注塑相比,降低了产品注塑生产的复杂程度,提高了生产效率。Car bumpers are large-scale products that are injection-molded with injection molds. There is a hole-like structure on the surface of the car bumper. During production, the diameter accuracy of the hole-like structure is required to be high, and special processing of details is required in the production process. , thereby reducing the production speed. In this scheme, the
如图1和图2所示,在本实施例中,斜面台阶2位于成型腔1的内壁上,斜面台阶2远离成型腔1的端面为光滑过渡的曲面,所述的抽芯杆3位于斜面台阶2端面的中心处。As shown in Figures 1 and 2, in this embodiment, the
斜面台阶2位于成型腔1的内部,与传统的保险杠注塑模具相比,滑块分型线位于成型腔1的内壁,提高了产品的美观程度,并且从本质上提高了产品的品质。The
如图4所示,在本实施例中,斜面台阶2内部设有与抽芯杆3相配适的抽芯轨道5,所述的抽芯杆3位于抽芯轨道5内,抽芯杆3远离抽芯块4的末端延伸出抽芯轨道5远离抽芯块4的一端。As shown in FIG. 4 , in the present embodiment, a core-pulling
抽芯杆3延伸出抽芯轨道5进行注塑成型,解决了原本产品表面滑块分型线外露的情况,在提高成品孔状结构精准度的同时,提高了成品表面断差精度。The core-pulling
如图4所示,在本实施例中,抽芯轨道5贯穿斜面台阶2,抽芯杆3远离抽芯块4的端面上设有孔成型圆台6,所述的孔成型圆台6位于抽芯轨道5外。As shown in FIG. 4 , in this embodiment, the core-pulling
孔成型圆台6位于抽芯杆3的端面上,且孔成型圆台6延伸出抽芯轨道5进行注塑成型,与传统注塑成型后再对孔状结构进行打孔操作相比,既提高了注塑生产的加工效率,也提高了孔位的精准度。The hole forming round table 6 is located on the end face of the
如图4所示,在本实施例中,抽芯杆3远离抽芯块4的端面倾斜设置,所述的孔成型圆台6位于抽芯杆3倾斜端面的中心处,且所述的孔成型圆台6的端面与抽芯杆3的倾斜端面平行。As shown in FIG. 4 , in this embodiment, the core-pulling
孔成型圆台6的端面由抽芯杆3的倾斜程度决定,在对孔状结构成型完成,向外抽芯操作时,避免破坏已完成成型操作的孔状结构。The end face of the hole forming round table 6 is determined by the inclination of the core-pulling
如图1所示,在本实施例中,所述的抽芯块4靠近抽芯杆3的一侧设有与抽芯杆3相配适的倾斜轨道7,抽芯杆3靠近抽芯块4的末端位于倾斜轨道7内,所述的抽芯杆3能在倾斜轨道7内进行往复直线运动。As shown in FIG. 1 , in this embodiment, the side of the core-pulling
抽芯块4与抽芯杆3进行卡接,实际上是由于倾斜轨道7与抽芯杆3相互卡接,通过抽芯块4运动时,倾斜轨道7的位置发生变化,带动抽芯杆3发生水平运动。The core-pulling
如图3和图4所示,在本实施例中,倾斜轨道7位于抽芯块4的内部,抽芯杆3靠近抽芯块4的末端设有与倾斜轨道7相配适的滑动块8,滑动块8位于倾斜轨道7内,且所述的滑动块8的顶面上固定连接有限位块9。As shown in Figure 3 and Figure 4, in the present embodiment, the
限位块9位于倾斜轨道7的顶端,当抽芯块4运动的过程中,滑动块8始终在倾斜轨道7内部进行滑动,限位块9限制滑动块8在移动时脱离倾斜轨道7,避免抽芯杆3复位失败。The limit block 9 is located at the top of the
如图4所示,在本实施例中,所述的倾斜轨道7沿靠近抽芯杆3一侧向远离抽芯杆3一侧从低到高倾斜设置,滑动块8与倾斜轨道7相互平行,所述的滑动块8与倾斜轨道7卡接配合从而使滑动块8能沿倾斜轨道7滑动。As shown in FIG. 4 , in this embodiment, the
滑动块8始终位于倾斜轨道7内,在抽芯块4由油缸10主轴带动向下进行移动时,倾斜轨道7移动,带动滑动块8向外进行移动,从而带动抽芯杆3进行滑动。The sliding block 8 is always located in the
如图1所示,在本实施例中,所述的倾斜轨道7靠近限位块9一侧端面的投影位于限位块9内,抽芯块4的下方固定连接有油缸10,当油缸10带动抽芯块4进行往复直线运动时,所述的抽芯杆3在抽芯轨道5内进行往复直线运动。As shown in FIG. 1 , in this embodiment, the projection of the end face of the
倾斜轨道7贯穿抽芯块4,但是滑动块8在倾斜轨道7内进行滑动的距离是由油缸10主轴与抽芯块4共同决定的,因此在限定滑动块8运动轨迹时,应将两者的距离都列入考虑范围。The
如图1和图4所示,在本实施例中,所述的油缸10主轴与抽芯杆3的中心轴相互垂直,当油缸10主轴沿轴向进行向下或向上的往复直线运动时,带动抽芯块4与油缸10主轴同向进行往复直线运动,从而带动所述的抽芯杆3向外或向内进行轴向往复直线运动。As shown in Figures 1 and 4, in this embodiment, the main shaft of the
滑动块8与倾斜轨道7卡接,当抽芯块4运动时带动抽芯杆3进行移动,是由于倾斜轨道7运动的过程中通过其内壁挤压推动滑动块8与倾斜轨道7相接触的侧壁使抽芯杆3进行移动。The sliding block 8 is clamped with the
本实用新型的工作原理是:在注塑成型操作完成后开模前,通过启动油缸10向下抽动抽芯块4,抽芯块4内部的倾斜轨道7进行移动,从而带动位于倾斜轨道7内且与倾斜轨道7卡接的滑动块8,即所述的抽芯杆3向外进行轴向运动并逐渐移出抽芯轨道5,所述的孔成型圆台6脱离汽车保险杠(产品),当抽芯杆3向外移动至指定位置时,对产品进行开模并做脱模处理,完成操作后继续合模,启动油缸10,油缸10主轴向上进行移动,推动抽芯块4,通过抽芯块4内部的倾斜轨道7推动抽芯杆3进行复位,与传统加工注塑相比,降低了产品注塑生产的复杂程度,提高了生产效率。The working principle of the present invention is as follows: before the mold is opened after the injection molding operation is completed, the core-pulling
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神。The specific embodiments described herein are merely illustrative of the spirit of the present invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the specific embodiments described or substitute in similar manners, but will not deviate from the spirit of the present invention.
尽管本文较多地使用成型腔1、斜面台阶2、抽芯杆3、抽芯块4、抽芯轨道5、孔成型圆台6、倾斜轨道7、滑动块8、限位块9、油缸10等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质,把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。Although this article uses
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