Background
At present, most of container equipment equipped during foam concrete construction is composed of a vertical stirring system, which is divided into an upper stirring system and a lower stirring system, wherein the upper part is a first-stage stirring system, and the lower part is a second-stage stirring system. Wherein, the multiplex task such as measurement, material loading and stirring is undertaken to upper portion one-level mixing system, and the churning time is longer moreover, easy problem that appears during the use: 1. the slurry is difficult to be uniformly stirred in a short time; 2. impurities such as scrap iron and the like in the bulk cement can influence the stirring; 3. the addition of some new materials, such as slag, gypsum, etc., inevitably brings in materials, such as precipitated particles, etc.
However, the formed slurry blocks can be directly put into a secondary stirring system at the lower part, and the secondary stirring system is difficult to stir uniformly in time, so that on one hand, when the slurry is pumped away by a host, pipeline blockage is easy to generate; on the other hand, during the hose pump extrusion, debris such as iron fillings can damage the hose, finally, can make product quality undulant to influence the product structure when pouring.
The method is unfavorable for foam concrete construction, can not fully exert the activity of cement and solid waste materials, greatly increases the consumption of the cement under the same condition, and is not favorable for energy conservation, emission reduction and cost control.
Therefore, how to provide a stirring device capable of ensuring the quality of the foam concrete is a problem which needs to be solved urgently by the technical personnel in the field.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving one of the above-mentioned technical problem among the prior art to a certain extent at least
For this reason, an object of the utility model is to provide a foam concrete mixing device with filtration system includes: a primary stirring system, a secondary stirring system and a filtering system; the primary stirring system and the secondary stirring system are both cylindrical barrel structures and are connected through a support shaft; the filtering system comprises a first filter screen and a second filter screen, and the first filter screen and the second filter screen are respectively connected with the supporting shaft.
The beneficial effects of the utility model reside in that:
the one-level mixing system is used for metering, feeding and stirring, and when the foam concrete that the stirring was accomplished falls to the second grade mixing system, the centre filters through the filtration system of two-layer filter screen, then clears up the particulate matter that filters through the clearance pole to product quality has been guaranteed.
Further, the primary stirring system comprises a first stirring cylinder, a first feeding hole, a first discharging hole and a first stirring mechanism; the first feeding hole is formed in the upper surface of the first stirring cylinder; the first discharge port is arranged on the lower surface of the first stirring cylinder; the first stirring mechanism is arranged on the central axis of the first stirring cylinder.
Furthermore, the first stirring mechanism comprises a first stirring motor, a first stirring shaft and a first stirring arm; the first stirring motor is arranged on the upper surface of the first stirring cylinder; the first stirring shaft is arranged inside the first stirring cylinder and is connected with a first stirring motor; the first stirring arm is arranged in the first stirring cylinder and connected with the first stirring shaft.
Adopt above-mentioned further beneficial effect to lie in, first rabbling mechanism relies on first agitator motor to drive first (mixing) shaft and rotates to drive first rabbling arm and move in the agitator tank, can reach even stirring effect in the short time.
Further, the second-stage stirring system comprises a second stirring cylinder, a second feeding hole, a second discharging hole and a second stirring mechanism; the second feeding hole is formed in the upper surface of the second stirring cylinder; the second discharge port is arranged on the lower surface of the second stirring cylinder; the second stirring mechanism is arranged on the central axis of the second stirring cylinder.
Furthermore, the second stirring mechanism comprises a second stirring motor, a second stirring shaft and a second stirring arm; the second stirring motor is arranged on the upper surface of the second stirring cylinder; the second stirring shaft is arranged in the second stirring cylinder and is connected with a second stirring motor; the second stirring arm is arranged in the second stirring cylinder and connected with the second stirring shaft.
Adopt above-mentioned further beneficial effect to lie in, second rabbling mechanism relies on second agitator motor to drive the second (mixing) shaft and rotates to drive the second rabbling arm and move in the agitator tank, can reach even stirring effect in the short time.
Further, above-mentioned first discharge gate, second feed inlet, first filter screen and second filter screen are semicircular structure, correspond from top to bottom.
The adoption of the further beneficial effect is that the discharge efficiency of the primary stirring system and the filtering efficiency of the first filter screen and the second filter screen are improved by the design of the semicircular structure, so that the production efficiency is improved; the design of the upper and lower correspondence prevents the foam concrete slurry from leaking.
Further, the filtering system also comprises a first side right-angle baffle plate, and the first side right-angle baffle plate is connected with the first filter screen; the filtering system also comprises a second side right-angle baffle plate, and the second side right-angle baffle plate is connected with the second filter screen.
Adopt above-mentioned further beneficial effect to lie in, the design of first side right angle baffle and second side right angle baffle has prevented that foam concrete thick liquids from causing when the whereabouts and splashes.
Furthermore, the mesh diameters of the first filter screen and the first side right-angle baffle are 10-20mm, and the mesh diameters of the second filter screen and the second side right-angle baffle are 3-5 mm.
The first filter screen and the first side right-angle baffle have larger mesh diameters and are used for filtering large particles in slurry; the mesh diameters of the second filter screen and the second side right-angle baffle are smaller, and the second filter screen and the second side right-angle baffle are used for filtering small particles in the slurry, and the design of combining the second filter screen and the second side right-angle baffle prevents the filter screen from being blocked when the foam concrete slurry falls down.
According to the technical scheme, compare with prior art, the utility model provides a foam concrete agitating unit with filtration system through set up the filtration system that has two-layer filter screen between one-level mixing system and second grade mixing system, can filter the foam concrete of accomplishing in the one-level mixing system when the whereabouts, detach wherein granule debris, prevented pipe blockage or hose damage, guaranteed the homogeneity of foam concrete thick liquids to the product structure when pouring has been guaranteed.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "secured" are to be construed broadly and can, for example, be connected or detachably connected or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the following embodiments, "connected" means welded or screwed.
The embodiment of the utility model discloses foam concrete mixing device with filtration system includes: a primary stirring system 1, a secondary stirring system 2 and a filtering system 3; the primary stirring system 1 and the secondary stirring system 2 are both cylindrical barrel structures, are formed by bending wide and thick steel plates and are connected through a support shaft 4; the filter system 3 includes a first filter 31 and a second filter 32, and the first filter 31 and the second filter 32 are respectively connected to the support shaft 4.
Wherein, one-level mixing system 1 is used for measurement, material loading and stirring, and when the foam concrete that the stirring was accomplished fell to second grade mixing system 2, the centre was filtered through the filtration system 3 of two-layer filter screen, then cleared up the particulate matter that filters through the clearance pole to product quality has been guaranteed.
In one embodiment, the primary stirring system 1 comprises a first stirring cylinder 14, a first feeding hole 11, a first discharging hole 12 and a first stirring mechanism 13; wherein, the first feeding hole 11 is arranged on the upper surface of the first stirring cylinder 14; the first discharge port 12 is arranged on the lower surface of the first stirring cylinder 14; the first stirring mechanism 13 is disposed at a position on a central axis of the first stirring cylinder 14.
In another embodiment, the first stirring mechanism 13 includes a first stirring motor 131, a first stirring shaft 132, and a first stirring arm 133; wherein, the first stirring motor 131 is arranged on the upper surface of the first stirring cylinder 14; the first stirring shaft 132 is disposed inside the first stirring cylinder 14, and is connected to the first stirring motor 131; the first stirring arm 133 is provided inside the first stirring cylinder 14 and connected to the first stirring shaft 132.
Wherein, first rabbling mechanism 13 relies on first agitator motor 131 to drive first (mixing) shaft 132 and rotates to drive first rabbling arm 133 and move in the agitator tank, can reach even stirring effect in the short time.
In one embodiment, the secondary stirring system 2 comprises a second stirring cylinder 24, a second feeding hole 21, a second discharging hole 22 and a second stirring mechanism 23; wherein, the second feeding hole 21 is arranged on the upper surface of the second stirring cylinder 24; the second discharge port 22 is arranged on the lower surface of the second stirring cylinder 24; the second stirring mechanism 23 is provided at the central axis position of the second stirring cylinder 24.
In another embodiment, the second stirring mechanism 23 includes a second stirring motor 231, a second stirring shaft 232, and a second stirring arm 233; wherein, the second stirring motor 231 is arranged on the upper surface of the second stirring cylinder 24; the second stirring shaft 232 is arranged inside the second stirring cylinder 24 and connected with a second stirring motor 231; the second stirring arm 233 is provided inside the second stirring cylinder 24 and connected to the second stirring shaft 232.
Wherein, second rabbling mechanism 23 relies on second agitator motor 231 to drive second (mixing) shaft 232 and rotates to drive second rabbling arm 233 and move in the agitator tank, can reach even stirring effect in the short time.
In one embodiment, the first discharge hole 12, the second feed hole 21, the first filter 31 and the second filter 32 are all semi-circular structures, and correspond to each other up and down. Due to the design of the semicircular structure, the discharging efficiency of the primary stirring system and the filtering efficiency of the first filter screen 31 and the second filter screen 32 are improved, so that the production efficiency is improved; the design of the upper and lower correspondence prevents the foam concrete slurry from leaking.
In another embodiment, the filtering system 3 further comprises a first side right-angle baffle 311, the first side right-angle baffle 311 being connected to the first filter screen 31; filtration system 3 also includes a second side right angle baffle 321, second side right angle baffle 321 being connected to second filter 32. The design of the first side right-angle baffle 311 and the second side right-angle baffle 321 prevents the foam concrete slurry from splashing when falling.
In one embodiment, the mesh diameter of first filter 31 and first side right-angle baffle 311 is 10mm, and the mesh diameter of second filter 32 and second side right-angle baffle 321 is 3 mm.
In another embodiment, the mesh diameter of first filter 31 and first side right-angle baffle 311 is 20mm, and the mesh diameter of second filter 32 and second side right-angle baffle 321 is 5 mm.
The first filter screen 31 and the first side right-angle baffle 311 have larger mesh diameters and are used for filtering large particles in the slurry; the second filter screen 32 and the second side right-angle baffle 321 have smaller mesh diameters for filtering small particles in the slurry, and the two are designed in combination to prevent the filter screen from being blocked when the foam concrete slurry falls down.
In another embodiment, the filter system 3 has a certain inclination angle between 5-30 ° to increase the filtering efficiency of the screen.
In another embodiment, a hanging rod device is welded in the middle of the filtering system 3, particles on the surface of the filtering system 3 are removed by manually pulling, and filtering smoothness is guaranteed.
The utility model discloses a set up filtration system 3 that has two-layer filter screen between one-level mixing system and second grade mixing system, can filter the foam concrete of accomplishing in the one-level mixing system when the whereabouts, detach granule debris wherein, prevented pipe blockage or hose damage, guaranteed the homogeneity of foam concrete thick liquids to the product structure when pouring has been guaranteed.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by those skilled in the art.
Although embodiments of the present invention have been shown and described, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the scope of the present invention.