CN211682794U - Pugging device for ceramic manufacture - Google Patents
Pugging device for ceramic manufacture Download PDFInfo
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- CN211682794U CN211682794U CN201922183822.9U CN201922183822U CN211682794U CN 211682794 U CN211682794 U CN 211682794U CN 201922183822 U CN201922183822 U CN 201922183822U CN 211682794 U CN211682794 U CN 211682794U
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Abstract
The utility model provides a pugging device for ceramic production, which relates to the technical field of ceramic processing and comprises a raw material crushing component and a stirring degassing component, wherein the raw material crushing component is arranged at the top end of the stirring degassing component; the raw material crushing assembly comprises a crushing cavity, a first servo motor, a feeding port, a crushing cavity outlet, a stirring rod, a crushing cutter, a screen and an inclined gathering plate, and the servo motor is fixedly installed at the center of the top of the crushing cavity. Through setting up crushing sword and heating wire among the device, crushing sword is to raw and other materials quick breakage under the drive of puddler to can be timely after the breakage pass through the screen cloth screen, avoid caking graininess raw and other materials directly to process and lead to the homogeneity not good, the heating wire can carry out heat treatment to the pug of auger inside mixture, the pug can soften, makes stirring effect better, is applicable to the production and the use of pugging device for ceramic manufacture.
Description
Technical Field
The utility model relates to a ceramic machining technical field specifically is a pugging device for ceramic manufacture.
Background
Pugging refers to a process before the blank of the porcelain is made. The process comprises soaking clay in a pool, stirring with Kalopanax pictus nakai continuously, bleaching to remove floating slag, sieving with horse tail fine basket, precipitating, filling with fine silk bag, infiltrating water, placing into bottomless wooden box, adding stone pressure, dewatering to obtain mud, and repeatedly reversing with spade to obtain pure and solid mud slurry with uniform distribution and compact texture and air bubbles removed. Pugging adopts artifical mode relatively slowly, also higher to technical requirement, waste time and energy, can not guarantee even quality, and current machinery is the former relatively faster, but the relative ratio of product is less accurate at this in-process, hardly reach the effect of anticipation, efficiency still is not too ideal simultaneously, there is caking or the great impurity of granule in the clay, do not sieve it and filter, can not guarantee the homogeneity of pugging, make each position of blank be inhomogeneous shrink, thereby arouse the goods shrink, the deformation rate increases. Therefore, the pugging device for ceramic production is provided by upgrading and transforming on the basis of the conventional ceramic pugging device to overcome the existing problems and defects.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an aim at having the caking or the great impurity of granule in solving current clay, do not sieve it and filter, machinery can not guarantee the homogeneity of pugging mud, makes each position of blank be inhomogeneous shrink to arouse the technical problem that goods shrink, deformation rate increase, provide a ceramic manufacture is with pugging mud device.
In order to achieve the above object, the utility model provides a following technical scheme:
a pugging device for ceramic production comprises a raw material crushing component and a stirring degassing component, wherein the raw material crushing component is mounted at the top end of the stirring degassing component; the raw material crushing assembly comprises a crushing cavity, a first servo motor, a feeding port, a crushing cavity outlet, a stirring rod, a crushing cutter, a screen and an inclined gathering plate, wherein the servo motor is fixedly arranged at the center of the top of the crushing cavity, the output end of the first servo motor extends to the inside of the crushing cavity and is fixedly connected with the stirring rod, the feeding port is formed in one side of the crushing cavity, the crushing cutter is fixedly arranged at the bottom of the stirring rod, the screen is fixedly arranged in the crushing cavity, the inclined gathering plate is fixedly arranged at the bottom end of the inner wall of the crushing cavity, and the crushing cavity outlet is formed in the bottom of the crushing cavity at the lower end side of the inclined gathering plate;
the stirring and degassing assembly comprises an auger, a heating wire, an outlet of the tube cavity, a support frame, a tube cavity, a rotating shaft, a base, an auger shaft, an outlet of the auger, an inlet of the auger, a second servo motor, a third servo motor, an inlet of the tube cavity and a helical blade, wherein the auger is fixedly arranged at the bottom of the crushing cavity, the heating wire is arranged inside the side wall of the auger, the auger shaft is rotatably arranged inside the auger, the outlet of the auger is arranged at the bottom of the auger and far away from one end of the crushing cavity, the inlet of the auger is arranged at one end of the auger far away from the outlet, the second servo motor is fixedly arranged at the outer side of one end of the auger close to the crushing cavity, the output end of the second servo motor extends to the inside of the auger and fixedly connected with the auger shaft, the, helical blade fixed mounting is in the outer wall of pivot, third servo motor fixed mounting is in the one end outside that the lumen is close to crushing chamber, third servo motor's output extends to the inside and pivot fixed connection of lumen, base fixed mounting is in the bottom of lumen, the lumen entry sets up the one end that is close to the auger export at the top of lumen, the lumen export sets up the one end of keeping away from the lumen entry in the bottom of lumen.
As a further aspect of the present invention: the lateral wall of auger sets up to bilayer structure, and the heating wire sets up between bilayer structure.
As a further aspect of the present invention: the rotating shaft is in a cone frustum shape, the diameter of one end, close to the tube cavity inlet, of the rotating shaft is small, the diameter of one end, close to the tube cavity outlet, of the rotating shaft is large, and the helical blades are in contact with the inner wall of the tube cavity.
As a further aspect of the present invention: smash the chamber export and be linked together with the auger entry, the auger export is linked together with the lumen entry.
As a further aspect of the present invention: the pan feeding mouth is provided with two, and sets up in the top and the below of screen cloth one on top of the other.
As a further aspect of the present invention: the bottom of puddler rotates the center department that runs through in the screen cloth, the screen cloth sets up between smashing sword and the oblique board that gathers, smash the lateral wall that the sword encircles and sets up in the puddler.
The utility model has the advantages that:
1. the utility model discloses in set up crushing sword, the bottom of puddler is rotated and is run through in the center department of screen cloth, and the screen cloth sets up between crushing sword and the oblique board that gathers, and crushing sword encircles the lateral wall of setting in the puddler, smashes the quick breakage of the raw and other materials to the screen cloth top under the drive of puddler to can be timely after the breakage pass through the screen cloth sieve down, avoid the graininess raw and other materials of caking directly to process and lead to the homogeneity not good.
2. This kind of pugging device for ceramic manufacture's advantage lies in being provided with the pivot, the pivot is the circular truncated cone form, the one end diameter that the pivot is close to the lumen entry is little, the one end diameter that the pivot is close to the lumen export is big, helical blade contacts with the lumen inner wall, can avoid the pug to glue the inner wall of gluing at the lumen and make the clearance difficulty, and because space is less between the pivot outer wall in lumen exit and the lumen inner wall, can extrude the degasification to the pug after the stirring, make the inside air of pug discharge, obtain the even high quality pug of material.
3. This kind of pugging device for ceramic manufacture is provided with the heating wire, because the lateral wall of auger sets up to bilayer structure, and the heating wire sets up between bilayer structure, and the heating wire can carry out heat treatment to the inside pug of mixing of auger, and the pug can soften for stirring effect is better, has improved pug stirring quality.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic diagram of the inner structure of the crushing chamber of the present invention.
Fig. 3 is a schematic diagram of the internal structure of the packing auger of the present invention.
Fig. 4 is a schematic diagram of the inner structure of the tube cavity of the present invention.
In FIGS. 1-4: 1-a crushing cavity, 2-a first servo motor, 3-a feeding port, 4-an auger, 5-an electric heating wire, 6-a lumen outlet, 7-a support frame, 8-a lumen, 9-a rotating shaft, 10-a base, 11-a crushing cavity outlet, 12-a stirring rod, 13-a crushing cutter, 14-a screen, 15-an oblique gathering plate, 16-an auger shaft, 17-an auger outlet, 18-an auger inlet, 19-a second servo motor, 20-a third servo motor, 21-a lumen inlet and 22-a helical blade.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention.
Referring to fig. 1-4, in an embodiment of the present invention, a pugging apparatus for ceramic production includes a raw material crushing assembly and a stirring degassing assembly, wherein the raw material crushing assembly is installed at a top end of the stirring degassing assembly; the raw material crushing assembly comprises a crushing cavity 1, a first servo motor 2, a feeding port 3, a crushing cavity outlet 11, a stirring rod 12, a crushing cutter 13, a screen 14 and an inclined gathering plate 15, wherein the servo motor 2 is fixedly installed at the center of the top of the crushing cavity 1, the output end of the first servo motor 2 extends to the inside of the crushing cavity 1 and is fixedly connected with the stirring rod 12, the feeding port 3 is arranged on one side of the crushing cavity 1, the crushing cutter 13 is fixedly installed at the bottom of the stirring rod 12, the screen 14 is fixedly installed inside the crushing cavity 1, the inclined gathering plate 15 is fixedly installed at the bottom end of the inner wall of the crushing cavity 1, and the crushing cavity outlet 11 is arranged at the bottom of the crushing cavity 1 on one side of the;
the stirring degassing component comprises an auger 4, a heating wire 5, a tube cavity outlet 6, a support frame 7, a tube cavity 8, a rotating shaft 9, a base 10, an auger shaft 16, an auger outlet 17, an auger inlet 18, a second servo motor 19, a third servo motor 20, a tube cavity inlet 21 and a spiral blade 22, the auger 4 is fixedly arranged at the bottom of the crushing cavity 1, the heating wire 5 is arranged inside the side wall of the auger 4, the auger shaft 16 is rotatably arranged inside the auger 4, the auger outlet 17 is arranged at one end of the bottom of the auger 4 far away from the crushing cavity 1, the auger inlet 18 is arranged at one end of the top of the auger 4 far away from the auger outlet 17, the second servo motor 19 is fixedly arranged at the outer side of one end of the auger 4 close to the crushing cavity 1, the output end of the second servo motor 19 extends to the inside of the auger 4 and is fixedly connected with the, the pivot 9 rotates and installs in the inside of lumen 8, helical blade 22 fixed mounting is in the outer wall of pivot 9, third servo motor 20 fixed mounting is in the one end outside that lumen 8 is close to crushing chamber 1, the output of third servo motor 20 extends to inside and pivot 9 fixed connection of lumen 8, base 10 fixed mounting is in the bottom of lumen 8, lumen entry 21 sets up the one end that is close to auger export 17 at the top of lumen 8, lumen export 6 sets up the one end of keeping away from lumen entry 21 in the bottom of lumen 8.
Wherein, the lateral wall of auger 4 sets up to bilayer structure, and heating wire 5 sets up between bilayer structure, and heating wire 5 can carry out heat treatment to the pug of the inside mixture of auger 4, and the pug can soften for stirring effect is better, has improved pug stirring quality.
Wherein, pivot 9 is the circular truncated cone form, the one end diameter that pivot 9 is close to lumen entry 21 is little, the one end diameter that pivot 9 is close to lumen export 6 is big, helical blade 22 contacts with 8 inner walls of lumen, can avoid the pug to glue the inner wall of gluing at lumen 8 and make the clearance difficulty, and because the space is less between 9 outer walls of pivot and the 8 inner walls of lumen export 6 departments, can extrude the degasification to the pug after the stirring, make the inside air of pug discharge, obtain the even high quality pug of material.
Wherein, the outlet 11 of the crushing cavity is communicated with the inlet 18 of the packing auger, and the outlet 17 of the packing auger is communicated with the inlet 21 of the pipe cavity, so that multiple processing flows can be connected together.
Wherein, pan feeding mouth 3 is provided with two, and sets up in the top and below of screen cloth 14 one on top of the other, and pan feeding mouth 3 of below can add water to the raw and other materials after smashing for the pug shaping.
Wherein, the bottom of puddler 12 is rotated and is run through in the center department of screen cloth 14, and screen cloth 14 sets up between smashing sword 13 and oblique gathering board 15, smashes sword 13 and encircles and set up in the lateral wall of puddler 12, smashes sword 13 and to the quick breakage of raw and other materials above screen cloth 14 under the drive of puddler 12 to can be timely after the breakage sieve down through screen cloth 14, avoid the graininess raw and other materials of caking to directly process and lead to the homogeneity not good.
The working principle is as follows: firstly, raw material clay is poured into the crushing cavity 1 through a feeding port 3 above the crushing cavity 1, and is connected with an external power supply to start a first servo motor 2, a stirring rod 12 in the crushing cavity 1 is driven to rotate and stir, the raw material clay is crushed through a crushing knife 13 at the bottom of the crushing blade in the stirring process, the raw material clay is sieved to an inclined gathering plate 15 in the crushing cavity 1 through a screen 14 after being crushed to be fine, the raw material clay is concentrated to an outlet 11 of the crushing cavity through the inclined gathering plate 15 and enters an auger 4 through an auger inlet 18, water can be added into the feeding port 3 below the crushing cavity 1 in the crushing process, the crushed raw material clay is heated by an electric heating wire 5 arranged in the side wall of the auger 4 and then is softened, and then a second servo motor 19 outside the auger 4 is driven to drive an auger shaft 16 to be well and uniformly mixed, and the sludge is gradually conveyed to the other end of the auger 4, falls into the pipe cavity 8 through the auger outlet 17 and the pipe cavity inlet 21, is driven by a third servo motor 20 outside the pipe cavity 8 to drive the rotating shaft 9 to carry out spiral extrusion, and can be extruded by the spiral blade 22 on the outer wall of the rotating shaft 9 because the rotating shaft is in a cone frustum shape, so that the air in the sludge is discharged, and is gradually conveyed to one end of the pipe cavity 2 through the rotation of the spiral blade 22 and is discharged outwards from the pipe cavity outlet 6, and the high-quality sludge with uniform material quality is obtained.
Claims (6)
1. A pugging device for ceramic production comprises a raw material crushing component and a stirring degassing component, wherein the raw material crushing component is mounted at the top end of the stirring degassing component; the method is characterized in that: the raw material crushing component comprises a crushing cavity (1), a first servo motor (2), a feeding port (3), a crushing cavity outlet (11), a stirring rod (12), a crushing knife (13), a screen (14) and an inclined gathering plate (15), the servo motor (2) is fixedly arranged at the center of the top of the crushing cavity (1), the output end of the first servo motor (2) extends into the crushing cavity (1) and is fixedly connected with the stirring rod (12), the feeding port (3) is arranged at one side of the crushing cavity (1), the crushing knife (13) is fixedly arranged at the bottom of the stirring rod (12), the screen (14) is fixedly arranged in the crushing cavity (1), the inclined gathering plate (15) is fixedly arranged at the bottom end of the inner wall of the crushing cavity (1), the crushing cavity outlet (11) is arranged at the bottom of the crushing cavity (1) on one side of the lower end of the inclined gathering plate (15);
the stirring and degassing assembly comprises an auger (4), a heating wire (5), a lumen outlet (6), a support frame (7), a lumen (8), a rotating shaft (9), a base (10), an auger shaft (16), an auger outlet (17), an auger inlet (18), a second servo motor (19), a third servo motor (20), a lumen inlet (21) and a helical blade (22), the auger (4) is fixedly installed at the bottom of the crushing cavity (1), the heating wire (5) is arranged inside the side wall of the auger (4), the auger shaft (16) is rotatably installed inside the auger (4), the auger outlet (17) is arranged at the bottom of the auger (4) to be far away from one end of the crushing cavity (1), the auger inlet (18) is arranged at the top of the auger (4) to be far away from one end of the auger outlet (17), the second servo motor (19) is fixedly installed at the outer side of the one end of the auger (4) close to the crushing cavity (1), the output end of the second servo motor (19) extends into the packing auger (4) and is fixedly connected with the packing auger shaft (16), the tube cavity (8) is fixedly arranged at the bottom of the packing auger (4) through a support frame (7), the rotating shaft (9) is rotatably arranged inside the tube cavity (8), the helical blade (22) is fixedly arranged on the outer wall of the rotating shaft (9), the third servo motor (20) is fixedly arranged on the outer side of one end of the tube cavity (8) close to the crushing cavity (1), the output end of the third servo motor (20) extends into the tube cavity (8) and is fixedly connected with the rotating shaft (9), the base (10) is fixedly arranged at the bottom of the tube cavity (8), the tube cavity inlet (21) is arranged at one end of the top of the tube cavity (8) close to the auger outlet (17), the lumen outlet (6) is arranged at one end of the bottom of the lumen (8) far away from the lumen inlet (21).
2. The pugging device for ceramic production according to claim 1, wherein: the lateral wall of auger (4) sets up to bilayer structure, and heating wire (5) set up between bilayer structure.
3. The pugging device for ceramic production according to claim 1, wherein: the rotating shaft (9) is in a cone frustum shape, the diameter of one end, close to the tube cavity inlet (21), of the rotating shaft (9) is small, the diameter of one end, close to the tube cavity outlet (6), of the rotating shaft (9) is large, and the helical blades (22) are in contact with the inner wall of the tube cavity (8).
4. The pugging device for ceramic production according to claim 1, wherein: smash chamber export (11) and auger entry (18) and be linked together, auger export (17) and lumen entry (21) are linked together.
5. The pugging device for ceramic production according to claim 1, wherein: the two feeding ports (3) are arranged above and below the screen (14) one above the other.
6. The pugging device for ceramic production according to claim 1, wherein: the bottom of puddler (12) rotates and runs through in the center department of screen cloth (14), screen cloth (14) set up in smash between sword (13) and the oblique board (15) that gathers, smash sword (13) and encircle to set up in the lateral wall of puddler (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922183822.9U CN211682794U (en) | 2019-12-09 | 2019-12-09 | Pugging device for ceramic manufacture |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922183822.9U CN211682794U (en) | 2019-12-09 | 2019-12-09 | Pugging device for ceramic manufacture |
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| Publication Number | Publication Date |
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| CN211682794U true CN211682794U (en) | 2020-10-16 |
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| CN201922183822.9U Active CN211682794U (en) | 2019-12-09 | 2019-12-09 | Pugging device for ceramic manufacture |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114311395A (en) * | 2021-12-27 | 2022-04-12 | 陈燕 | Raw material melting device for plastic film production and material melting process thereof |
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2019
- 2019-12-09 CN CN201922183822.9U patent/CN211682794U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114311395A (en) * | 2021-12-27 | 2022-04-12 | 陈燕 | Raw material melting device for plastic film production and material melting process thereof |
| CN114311395B (en) * | 2021-12-27 | 2023-07-28 | 安徽亿鸿新材料科技有限公司 | Raw material melting device for plastic film production and melting process thereof |
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