CN211680351U - A corner code chamfering tooling - Google Patents
A corner code chamfering tooling Download PDFInfo
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- CN211680351U CN211680351U CN202020237134.6U CN202020237134U CN211680351U CN 211680351 U CN211680351 U CN 211680351U CN 202020237134 U CN202020237134 U CN 202020237134U CN 211680351 U CN211680351 U CN 211680351U
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Abstract
本实用新型属于角码倒角加工技术领域,公开了一种角码倒角加工工装,包括底座、固定于所述底座上的支架,所述支架上部滑动连接上模座,所述上模座固定连接切角刀,所述上模座连接手轮,所述手轮转动时带动上模座上下运动;所述底座上靠近上模座一侧固定连接有固定座,所述固定座一侧为与水平面夹角为45~60°的斜面,所述斜面上固定有角码定位板;角码置于所述斜面上且卡座于所述角码定位板后,所述切角刀位于角码待切割位置的正上方;避免了操作人员用手工搓导致的误差,提高了角码内倒角切割的精度,通过工装的快速定位,提高了角码内倒角加工的效率,降低了人工成本。
The utility model belongs to the technical field of corner code chamfering processing, and discloses a corner code chamfering processing tool, comprising a base and a bracket fixed on the base, the upper part of the bracket is slidably connected to an upper die seat, and the upper die seat The corner cutter is fixedly connected, and the upper die seat is connected to a hand wheel, which drives the upper die seat to move up and down when the hand wheel rotates; a fixing seat is fixedly connected on the base near the upper die seat, and one side of the fixing seat is fixedly connected. It is an inclined plane with an included angle of 45 to 60° with the horizontal plane, and an angle code positioning plate is fixed on the inclined plane; after the angle code is placed on the inclined surface and the card seat is on the angle code positioning plate, the angle cutter is located on the angle code positioning plate. Just above the position where the corner code is to be cut; avoids the error caused by the operator's manual rubbing, improves the accuracy of chamfering cutting in the corner code, and improves the efficiency of chamfering processing in the corner code through the rapid positioning of the tooling. Labor cost.
Description
技术领域technical field
本实用新型涉及角码倒角加工技术领域,具体地说是一种角码倒角加工工装。The utility model relates to the technical field of corner code chamfering processing, in particular to a corner code chamfering processing tool.
背景技术Background technique
如图1-2所示,对于对角码内倒角有加工要求的工件,现有技术中通常采用铣刀加工成圆弧倒角后,再通过操作人员手工挫成直倒角,加工效率和加工精度都非常低,并且增加了人工成本。因此,设计一种角码倒角加工专用工装,对于提高生产效率和加工精度,降低人工成本,具有非常重要的意义。As shown in Figure 1-2, for workpieces with machining requirements for the inner chamfering of the diagonal code, in the prior art, milling cutters are usually used to form arc chamfering, and then the operator is manually chamfered into straight chamfering. And the machining accuracy is very low, and the labor cost is increased. Therefore, designing a special tooling for corner code chamfering is of great significance for improving production efficiency and machining accuracy and reducing labor costs.
实用新型内容Utility model content
为了解决上述问题,本实用新型提供了一种结构简单合理,加工精度高的角码倒角加工工装,使用本工装对角码的内倒角进行切割加工,将圆弧倒角切割为直倒角,代替了手工搓,提高了角码倒角加工的精度和生产效率,降低了人工成本。In order to solve the above problems, the utility model provides a corner code chamfering tooling with a simple and reasonable structure and high machining accuracy. The tooling is used for cutting the inner chamfering of the diagonal code, and the arc chamfering is cut into a straight chamfer. Corner, instead of manual rubbing, improves the precision and production efficiency of corner code chamfering, and reduces labor costs.
本实用新型采用的技术方案是:The technical scheme adopted by the utility model is:
一种角码倒角加工工装,包括底座、固定于所述底座上的支架,所述支架上部滑动连接上模座,所述上模座固定连接切角刀,所述上模座连接手轮,所述手轮转动时带动上模座上下运动;所述底座上靠近上模座一侧固定连接有固定座,所述固定座一侧为与水平面夹角为45~60°的斜面,所述斜面上固定有角码定位板;角码置于所述斜面上且卡座于所述角码定位板后,所述切角刀位于角码待切割位置的正上方。A corner code chamfering tooling includes a base and a bracket fixed on the base, the upper part of the bracket is slidably connected to an upper die base, the upper die base is fixedly connected to a corner cutter, and the upper die base is connected to a hand wheel , when the handwheel rotates, it drives the upper die base to move up and down; the base is fixedly connected with a fixed seat on one side close to the upper die base, and one side of the fixed seat is an inclined surface with an included angle of 45-60° with the horizontal plane, so A corner code positioning plate is fixed on the inclined surface; after the corner code is placed on the inclined surface and the clip is seated on the corner code positioning plate, the corner cutting knife is located just above the position where the corner code is to be cut.
将角码置于所述斜面上且通过角码定位板确定角码的位置,此时切角刀位于角码待切割位置的正上方,通过旋转手轮驱动上模座上下运动,从而带动切角刀运动,对角码倒角进行切割加工。The corner code is placed on the inclined surface and the position of the corner code is determined by the angle code positioning plate. At this time, the corner cutter is located just above the position where the angle code is to be cut, and the upper die base is driven to move up and down by rotating the handwheel, thereby driving the cutting tool. The corner knife moves to cut the corner chamfer.
优选地,所述上模座固定连接刀具固定座,所述刀具固定座上设有竖直方向的凹槽,所述刀具固定座固定连接刀具夹板,所述切角刀上端置于所述凹槽内且通过所述刀具夹板固定,所述切角刀下端伸出所述刀具固定座;为了满足不同角码倒角的切割要求,可以更换不同切削面数目和切削面夹角的切角刀。Preferably, the upper die base is fixedly connected to the tool holder, the tool holder is provided with a vertical groove, the tool holder is fixedly connected to the tool clamping plate, and the upper end of the chamfering knife is placed in the groove In the groove and fixed by the tool clamping plate, the lower end of the chamfering knife protrudes from the tool holder; in order to meet the cutting requirements of different chamfering codes, chamfering knives with different numbers of cutting surfaces and angles of cutting surfaces can be replaced .
优选地,所述手轮与上模座通过齿轮齿条传动连接,通过齿轮齿条之间的配合,将手轮的转动转化为上模座的上下运动,从而控制切角刀的运动,完成角码内倒角的切割。Preferably, the handwheel and the upper die holder are connected through a rack and pinion transmission, and the rotation of the handwheel is converted into the up and down movement of the upper die holder through the cooperation between the gears and racks, so as to control the movement of the chamfering knife and complete the Cutting of chamfers inside corner yards.
优选地,所述底座上固定连接燕尾槽滑台,所述燕尾槽滑台包括燕尾槽和滑台,所述燕尾槽固定于所述底座上,所述固定座固定于所述滑台的上端。通过调整滑台的位置,从而调整角码与切角刀的相对位置,满足角码倒角切割的要求。Preferably, a dovetail slot slide table is fixedly connected to the base, the dovetail slot slide table includes a dovetail slot and a slide table, the dovetail slot is fixed on the base, and the fixing seat is fixed on the upper end of the slide table . By adjusting the position of the sliding table, the relative position of the corner code and the chamfering knife can be adjusted to meet the requirements of corner code chamfering cutting.
优选地,所述切角刀包括两个相邻的切削面,两个相邻切削面之间的夹角为120°;优选地,所述固定座一侧斜面与水平面之间的夹角为54.74°,此时角码两个内侧倒角面的交线处于竖直状态;角码置于所述斜面上且通过角码定位板确定位置,使切角刀两个切削面的交线与角码两个内侧倒角面的交线位于同一条直线上,此时转动手轮驱动切角刀运动,完成角码内倒角的切割加工;切削面之间的夹角、斜面的倾斜角度、切角刀与角码定位板的相对位置,三者的相互配合,使得切割后的角码倒角满足工艺需求,保证了角码倒角切割的精度,提高了角码倒角加工的效率。Preferably, the angle cutter includes two adjacent cutting surfaces, and the included angle between the two adjacent cutting surfaces is 120°; preferably, the included angle between the inclined surface on one side of the fixing seat and the horizontal surface is 54.74°, the intersection line of the two inner chamfering surfaces of the corner code is in a vertical state; the corner code is placed on the inclined surface and the position is determined by the angle code positioning plate, so that the intersection line of the two cutting surfaces of the corner cutter The intersection line of the two inner chamfering surfaces of the corner code is on the same straight line. At this time, turn the handwheel to drive the chamfering knife to move to complete the cutting process of the inner chamfering of the corner code; the angle between the cutting surfaces and the inclination angle of the inclined surface The relative position of the chamfering knife and the corner code positioning plate, the mutual cooperation of the three makes the corner code chamfer after cutting meet the process requirements, ensures the accuracy of the corner code chamfer cutting, and improves the corner code chamfering processing efficiency. .
优选地,所述角码定位板为直角三角形板,其厚度小于角码的厚度,所述角码定位板的直角端位于所述斜面的高端。Preferably, the corner code positioning plate is a right-angled triangular plate, the thickness of which is smaller than that of the corner code, and the right-angle end of the corner code positioning plate is located at the high end of the inclined plane.
采用本实用新型所提供的一种角码倒角加工工装,通过切角刀的切削面之间夹角、斜面的倾斜角度、切角刀与角码定位板的相对位置,三者的相互配合,避免了操作人员用手工搓导致的误差,提高了角码内倒角切割的精度,通过工装的快速定位,提高了角码内倒角加工的效率,降低了人工成本;本实用新型所提供的一种角码倒角加工工装,结构简单合理,制造成本低,适于推广应用。By adopting the corner code chamfering processing tool provided by the utility model, through the angle between the cutting surfaces of the angle cutter, the inclination angle of the inclined plane, and the relative position of the angle cutter and the angle code positioning plate, the three cooperate with each other. , avoids the error caused by the operator's manual rubbing, improves the accuracy of chamfering in the corner code, and improves the efficiency of the chamfering process in the corner code through the rapid positioning of the tooling, and reduces the labor cost; the utility model provides A corner code chamfering processing tool has the advantages of simple and reasonable structure, low manufacturing cost, and is suitable for popularization and application.
附图说明Description of drawings
图1为待加工角码结构示意图;Fig. 1 is the structural representation of the corner code to be processed;
图2为已加工角码结构示意图;Fig. 2 is a structural schematic diagram of a processed corner code;
图3为本实用新型的结构示意图;Fig. 3 is the structural representation of the utility model;
图4为图3中沿C-C方向的剖视图;4 is a cross-sectional view along the C-C direction in FIG. 3;
图5为本实用新型的俯视结构示意图;Fig. 5 is the top view structure schematic diagram of the utility model;
图6为本实用新型中切角刀的结构示意图;Fig. 6 is the structural representation of the angle cutter in the utility model;
图7为本实用新型的立体结构示意图。FIG. 7 is a schematic diagram of the three-dimensional structure of the present invention.
附图标记:1、底座;2、支架;21、滑槽;3、上模座;4、刀具固定座;41、凹槽;5、刀具夹板;6、切角刀;61、第一切削面;62、第二切削面;63、第一切削面与第二切削面的交线;7、手轮;8、固定座;81、斜面;9、角码定位板;10、角码;101、第一倒角面;102、第二倒角面;103、第一倒角面与第二倒角面的交线;11、燕尾槽滑台;111、燕尾槽;112、滑台;113、调节杆;114、锁紧螺栓;α、第一切削面和第二切削面之间的夹角;β、斜面与水平面之间的夹角;A、待加工倒角;B、已加工倒角。Reference numerals: 1, base; 2, bracket; 21, chute; 3, upper die seat; 4, tool holder; 41, groove; 5, tool clamping plate; 6, chamfering knife; 61, first cutting face; 62, the second cutting face; 63, the intersection of the first cutting face and the second cutting face; 7, the hand wheel; 8, the fixed seat; 81, the inclined plane; 9, the angle code positioning plate; 10, the angle code; 101, the first chamfering surface; 102, the second chamfering surface; 103, the intersection of the first chamfering surface and the second chamfering surface; 11, the dovetail groove slide table; 111, the dovetail groove; 112, the slide table; 113, adjusting rod; 114, locking bolt; α, the angle between the first cutting surface and the second cutting surface; β, the angle between the inclined plane and the horizontal plane; A, chamfering to be machined; B, machined Chamfer.
具体实施方式Detailed ways
为了使本领域技术人员能够更好的理解本实用新型,下面结合具体实施方式和附图对本实用新型作进一步的详细说明。In order to enable those skilled in the art to better understand the present utility model, the present utility model will be further described in detail below with reference to the specific embodiments and accompanying drawings.
一种角码倒角加工工装,如图3-7所示,包括底座1、固定于所述底座1上的支架2,所述支架2上部设有滑槽21,所述滑槽21滑动连接上模座3,所述上模座3固定连接刀具固定座4,所述刀具固定座4上设有竖直方向的凹槽41,所述刀具固定座4固定连接刀具夹板5,所述刀具夹板5通过螺丝将切角刀6的上端固定于凹槽41内,所述切角刀6下端伸出所述刀具固定座4;所述上模座3与手轮7通过齿轮齿条传动连接,手轮7与齿轮(图中未画出)固定连接,上模座3与齿条(图中未画出)固定连接,齿轮与齿条啮合,通过齿轮齿条的配合,将手轮7的转动转化为所述上模座3的上下运动,从而带动切角刀6运动;如图6所示,所述切角刀6包括两个切削面,分别为第一切削面61、第二切削面62,第一切削面61和第二切削面62之间的夹角为α,α取值为120°;所述底座1上靠近上模座3一侧固定连接有固定座8,所述固定座8一侧为与水平面夹角为β的斜面81,β取值为54.74°,所述斜面81上通过螺丝固定有角码定位板9,如图4所示,所述角码定位板9为直角三角形板,厚度小于待加工角码10的厚度,所述角码定位板9的直角端位于斜面81的高端;角码10置于所述斜面81上且卡座于角码定位板9后,所述切角刀6位于角码10的待切割位置的正上方,且位置相对应。A corner code chamfering tooling, as shown in Figures 3-7, includes a
为了满足不同尺寸的角码倒角的加工需求,所述底座1上固定连接燕尾槽滑台11,所述燕尾槽滑台包括燕尾槽111、滑台112、调节杆113和锁紧螺栓114,所述燕尾槽111固定于所述底座1上,所述固定座8固定于所述滑台112的上端。In order to meet the processing requirements of corner code chamfering of different sizes, the
本实施例所提供的一种角码倒角加工工装的使用方法如下:将待加工的角码10置于固定座8的斜面81上,将角码10的直角内角卡座于角码定位板9的直角上,此时,角码10的两个内侧倒角面(第一倒角面101、第二倒角面102)的交线103处于竖直状态,通过旋转调节杆113,调节滑台112的位置,从而使得切角刀6的第一切削面61和第二切削面62的交线63与角码10的第一倒角面101和第二倒角面102的交线103位于同一条直线上,而后拧紧锁紧螺栓114将滑台固定,此时,转动手轮7带动切角刀6向下运动,从而对角码内倒角进行切割加工,为了稳定角码10,操作人员在切割过程中可采用工具将角码10按住;切割结束后,反方向转动手轮7,带动切角刀6向上运动,切角刀6复位。The method of using a corner code chamfering tooling provided in this embodiment is as follows: place the
以上对本实用新型所提供的一种角码倒角加工工装进行了详细的介绍。本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法和中心思想。应当指出,对于本技术领域的一般技术人员来说,在不脱离本实用新型原理的前提下,还可以对本实用新型进行若干改进和修饰,这些改进和修饰也落入本实用新型权利要求的保护范围内。The above is a detailed introduction to a corner code chamfering tooling provided by the present invention. The principles and implementations of the present utility model are described herein by using specific examples, and the descriptions of the above embodiments are only used to help understand the method and the central idea of the present utility model. It should be pointed out that for those skilled in the art, on the premise of not departing from the principles of the present utility model, several improvements and modifications can also be made to the present utility model, and these improvements and modifications also fall into the protection of the claims of the present utility model. within the range.
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