Automatic blade riveting device
Technical Field
The utility model relates to an automatic riveting device especially relates to an automatic riveting device of blade.
Background
It is known that a turbocharger blade assembly of an automobile engine is composed of a blade single body and a blade mounting disc main body, the blade single body is riveted on the blade main body during processing and manufacturing, and generally, the blade single body is composed of a plurality of blade single bodies which are circumferentially distributed on the blade mounting disc main body.
Traditional turbo charger blade subassembly's blade monomer's mounting method relies on the manual work to rivet single blade monomer on the riveter, and after having riveted a blade monomer, another blade monomer is placed to the rethread manual work and is riveted, if turbo charger blade subassembly has 9 blade monomers, just needs the manual work to repeatedly place 9 times, just can realize riveting, and such processing method is inefficient, and intensity of labour is big, and blade monomer riveted quality uniformity is poor.
SUMMERY OF THE UTILITY MODEL
Above traditional turbo charged blade subassembly's the free installation of blade relies on the manual work to rivet single blade monomer on the riveter, has riveted a blade monomer after, and another blade monomer is placed to the manual work of rethread and rivets, if turbo charged blade subassembly has 9 blade monomers, just needs the manual work to repeatedly place 9 times and just can realize riveting, the utility model discloses to the technical problem that above processing method is inefficient, intensity of labour is big, blade monomer riveted quality uniformity is poor, provide an automatic riveting device of blade that processing method is efficient, low in labor strength, blade monomer riveted quality uniformity is good.
Therefore, the technical scheme of the utility model is that the automatic blade riveting device is provided with a workbench, a workpiece rotary disc is rotatably arranged on the workbench, a workbench rotary cylinder is arranged at the bottom of the workpiece rotary disc and is connected with the workpiece rotary disc, a rotary indexing positioning device is arranged on one side of the workpiece rotary disc, a rotary indexing positioning device is arranged on the other side of the workpiece rotary disc, and the rotary axes of the two rotary indexing positioning devices and the rotary axis of the workpiece rotary disc are on the same straight line; the rotary indexing positioning device comprises a mounting seat, a workpiece positioning disc is rotatably arranged on the mounting seat, a driving wheel is arranged below the mounting seat, the driving wheel is connected with the workpiece positioning disc, a servo motor is arranged on the other side of the workpiece positioning disc, a synchronizing gear is arranged on an output shaft of the servo motor, and the synchronizing gear is connected with the driving wheel.
Preferably, the other side surface of the workpiece rotary disc is fixedly provided with a linear motion calibration device, two sides of the linear motion calibration device are respectively connected with the two rotary indexing positioning devices, and the linear motion calibration device can drive the rotary indexing positioning devices to move in a translation manner.
Preferably, the linear motion calibration device comprises a ball screw, two ends of the ball screw are respectively connected with the two rotary indexing positioning devices, a linear motion servo motor is arranged on the ball screw, the linear motion servo motor drives the ball screw to move, and the ball screw drives the rotary indexing positioning devices to move horizontally.
Preferably, the side surface of the workpiece rotary disk is provided with a positioning claw.
The utility model has the advantages of, because one side is equipped with rotatory graduation positioner on the work piece gyration dish, the opposite side is equipped with rotatory graduation positioner again on the work piece gyration dish, two rotatory graduation positioner's the axis of gyration and the axis of gyration of work piece gyration dish are on same straight line, such structure is when the operation, the rotatory graduation positioner of operation station is located operator operation station, the operator is all installed inside riveting tools with the blade that needs the riveting this moment, and fix the riveting tools who has assembled the blade on rotatory graduation positioner, behind the operating button, the automatic riveting devices of blade can drive that riveting tools is rotatory to riveting stations, realize automatic riveting, high work efficiency can be realized to this structure.
And as the other side surface of the workpiece rotary disc is fixedly provided with the linear motion calibration device, two sides of the linear motion calibration device are respectively connected with the two rotary indexing positioning devices, the linear motion calibration device can drive the rotary indexing positioning devices to move in a translation manner, when the radius of the blade assembly to be riveted changes, the rotary indexing positioning devices can be driven by the linear motion calibration device to realize translation, so that accurate positioning is realized, high-precision automatic riveting is realized, the above procedures can be used for inputting blade assemblies with various radius specifications into a control system, and thus automatic model selection and automatic processing are realized.
Drawings
Fig. 1 is an axial schematic view of the present invention;
fig. 2 is an axial schematic view of another perspective of the present invention;
FIG. 3 is a bottom isometric view of FIG. 1;
fig. 4 is a top view of the present invention;
FIG. 5 is a front view of FIG. 4;
FIG. 6 is a left side view of FIG. 4;
FIG. 7 is an axial schematic view of the components of the rotary positioning indexing device and the linear motion alignment device;
fig. 8 is an isometric view of the alternative view of fig. 7.
The symbols in the drawings illustrate that:
1. a rotary positioning indexing device; 101. a workpiece positioning plate; 102. a linear guide rail; 103. a servo motor; 104. a synchronizing gear; 105. a drive wheel; 106. a mounting seat; 2. a linear motion calibration device; 201. a ball screw; 202. a linear motion servo motor; 3. a work table; 4. a workpiece rotating disc; 5. riveting a pressure head; 6. positioning the clamping jaw; 7. and a workbench rotating cylinder.
Detailed Description
The present invention will be further described with reference to the following examples.
Fig. 1-8 show the schematic view of an embodiment of the present invention, and it can be seen that the automatic blade riveting device of this embodiment is provided with a working table 3, a workpiece rotary disk 4 is rotatably arranged on the working table 3, a working table rotary cylinder 7 is arranged at the bottom of the workpiece rotary disk 4, the working table rotary cylinder 7 is connected with the workpiece rotary disk 4, a rotary indexing positioning device 1 is arranged on one side of the workpiece rotary disk 4, a rotary indexing positioning device 1 is arranged on the other side of the workpiece rotary disk 4, and the rotation axes of the two rotary indexing positioning devices 1 and the rotation axis of the workpiece rotary disk 4 are on the same straight line; because one side is equipped with rotatory indexing positioning device 1 on the work piece gyration dish 4, the opposite side is equipped with rotatory indexing positioning device 1 again on the work piece gyration dish 4, the axis of revolution of two rotatory indexing positioning device 1 is on same straight line with the axis of revolution of work piece gyration dish 4, such structure is when operating, the rotatory indexing positioning device 1 of operation station is located operator operation station, the operator installs the whole riveting tools inside with the blade that need the riveting at this moment, and fix the riveting tools who assembles the blade on rotatory indexing positioning device 1, behind the operating button, the automatic riveting device of blade can drive riveting tools and rotate to the riveting station, realize automatic riveting, this structure can realize high work efficiency.
Fig. 7 and 8 are schematic axial views of the components of the rotary positioning and indexing device 1 and the linear motion calibration device 2, and it can be seen in the drawings that the rotary positioning and indexing device 1 includes a mounting seat 106, a workpiece positioning disk 101 is rotatably disposed on the mounting seat 106, a driving wheel 105 is disposed below the mounting seat 106, the driving wheel 105 is connected with the workpiece positioning disk 101, a servo motor 103 is disposed on the other side of the workpiece positioning disk 101, a synchronizing gear 104 is disposed on an output shaft of the servo motor 103, the synchronizing gear 104 is connected with the driving wheel 105, the servo motor 103 drives the synchronizing gear 104 to rotate with the driving wheel 105 under the control of a controller, and can drive the workpiece positioning disk 101 to realize accurate indexing, and can realize indexing of any number of workpieces, and can be completed only by setting a numerical value to be indexed in the controller, and the setting is simple.
As can be seen in fig. 4, the other side surface of the workpiece rotary disk 4 is fixedly provided with the linear motion calibration device 2, two sides of the linear motion calibration device 2 are respectively connected with the two rotary indexing positioning devices 1, the linear motion calibration device 2 can drive the rotary indexing positioning devices 1 to translate, because the other side surface of the workpiece rotary disk 4 is fixedly provided with the linear motion calibration device 2, two sides of the linear motion calibration device 2 are respectively connected with the two rotary indexing positioning devices 1, the linear motion calibration device 2 can drive the rotary indexing positioning devices 1 to translate, when the radius of the blade assembly to be riveted changes, the rotary indexing positioning devices 1 can be driven by the linear motion calibration device 2 to translate, so as to realize accurate positioning and high-precision automatic riveting, the above procedures can input blade assemblies with various radius specifications in a control system, thereby realizing automatic model selection and automatic processing.
As can be seen in the figure, the linear motion calibration device 2 includes a ball screw 201, two ends of the ball screw 201 are respectively connected with the two rotary indexing positioning devices 1, a linear motion servo motor 202 is arranged on the ball screw 201, the linear motion servo motor 202 drives the ball screw 201 to move, and the ball screw 201 drives the rotary indexing positioning devices 1 to translate.
This embodiment can set up multiunit rotation index positioner 1 on work piece gyration dish 4, mainly has depended on the size of the work piece that needs the riveting, realizes reasonable overall arrangement, further improves the efficiency of processing.
This embodiment is equipped with the positioning jaw 6 simultaneously in the side of work piece gyration dish 4, can realize mechanical structure's tight effect in top like this, further improves riveted precision.
However, the above description is only an embodiment of the present invention, and the scope of the present invention should not be limited thereto, so that the replacement of the equivalent components or the equivalent changes and modifications made according to the protection scope of the present invention should be covered by the claims of the present invention.