CN211671339U - Bus control type water and fertilizer integrated machine - Google Patents

Bus control type water and fertilizer integrated machine Download PDF

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Publication number
CN211671339U
CN211671339U CN201922222046.9U CN201922222046U CN211671339U CN 211671339 U CN211671339 U CN 211671339U CN 201922222046 U CN201922222046 U CN 201922222046U CN 211671339 U CN211671339 U CN 211671339U
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fertilizer
pipeline
water
bus
irrigation
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王猛
臧贺藏
张�杰
李国强
张建涛
赵晴
周萌
陈丹丹
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Institute Of Agricultural Economics And Information Henan Academy Of Agricultural Sciences
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Institute Of Agricultural Economics And Information Henan Academy Of Agricultural Sciences
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Abstract

The utility model relates to the technical field of agricultural fertilization and irrigation facilities, in particular to a bus control type water and fertilizer all-in-one machine, which comprises a touch control screen, a control bus and a water pump, wherein the control bus is connected with the touch control screen; the water inlet of the water pump is connected with a water inlet pipeline, the water outlet of the water pump is connected with a water outlet pipeline, the water outlet pipeline is connected with a water and fertilizer pipeline through a plurality of Venturi fertilizer applicators connected in parallel, the water and fertilizer pipeline is connected with an irrigation pipeline, the irrigation pipeline is connected with an irrigation area electromagnetic valve, the fertilizer inlet of each Venturi fertilizer applicator is connected with a fertilizer pipeline, and the fertilizer pipeline is connected with a fertilizer electromagnetic valve; the water pump, the irrigation area electromagnetic valve and the fertilizer electromagnetic valve are all connected with the control bus through independent decoders. The water and fertilizer all-in-one machine is simple in structure, low in manufacturing cost, simple in circuit structure, strong in expansibility and capable of controlling the number of irrigation slave stations to far exceed that of the existing water and fertilizer all-in-one machine.

Description

Bus control type water and fertilizer integrated machine
Technical Field
The utility model relates to an agricultural fertilization irrigation facility technical field, concretely relates to bus control type liquid manure all-in-one.
Background
In the current modern agriculture high-speed development period of China, modern precision agricultural equipment represented by a water and fertilizer all-in-one machine is rapidly popularized, a water and fertilizer all-in-one machine system is divided into three parts according to functions, the first part is an electrical proportioning system, the second part is a fertilizer mixing system, and the third part is an irrigation control system of a subordinate irrigation area.
At present, a common liquid manure all-in-one machine control part is mainly controlled by a Programmable Logic Controller (PLC), the controllable number of ways is limited by the production model of a PLC manufacturer, if the selected PLC model is a model with 10 ways of digital quantity input/10 ways of relay output, if the corresponding number of ways is used up, an additional expansion module can only be added, the additional expansion module is relatively expensive, meanwhile, peripheral electrical equipment (a relay, a contactor and the like) is also required to be added, generally, a processed control box cannot be added with other equipment, and only the control box can be manufactured again.
The equipment that ordinary liquid manure all-in-one needs control includes: a main water pump, a fertilizing tank stirrer 3, a fertilizing pump electromagnetic valve 3, an irrigation area electromagnetic valve and the like. The general fertilizer applicator mainly needs to control the objects, only basic equipment needs to be controlled, the PLC has the function of 9-path relay output, and if a plurality of irrigation areas need to be controlled by the electromagnetic valves, corresponding expansion modules need to be added. In addition, if the existing fertilizer applicator needs to control the sub-irrigation areas below, one irrigation area needs to correspond to one path of relay output, and if 10 irrigation areas need to be controlled below one water and fertilizer all-in-one machine and one electromagnetic valve is arranged in each irrigation area, namely, a 10-path output module and a corresponding peripheral circuit need to be added on the original basis, the equipment volume is very large, and the cost is greatly increased. If there are too many irrigation areas (more than 20) to be controlled, it is already substantially difficult for existing installations to meet these requirements. And if the fertilizer applicator needs to control a large number of irrigation areas (more than ten), an electric circuit of the traditional water and fertilizer all-in-one machine is quite complex, and profit margin and use value are basically lost.
The Chinese invention patent CN109673233A discloses an intelligent irrigation control system based on farmland greenhouse liquid fertilizer, the Chinese invention patent CN109348818A discloses an intelligent water-fertilizer all-in-one machine, and the prior art disclosed by the two patents mainly has the following problems:
1. the later expansion performance in the equipment is poor: the equipment needs equipment such as a PLC (programmable logic controller) gas control cabinet, professional personnel needs to be found for processing the electrical control cabinet, the equipment in the control cabinet cannot be expanded at the later stage, and if the fertilizer control path number needs to be added again, the control cabinet needs to be manufactured again;
2. the PLC and the electrical control cabinet are expensive to manufacture: the PLC and the electric control cabinet are quite expensive in manufacturing cost, the cost can occupy more than 60% of the whole water and fertilizer integrated machine, and the development of modern agriculture represented by the water and fertilizer integrated machine is severely restricted;
3. the equipment profile frame is complex: the control cabinet is required to be installed, and the position for installing the control cabinet is required to be reserved specially for the section frame of the water and fertilizer integrated machine, so that the complexity of the frame is increased, and the cost of the section frame increased by installing the control cabinet accounts for about 30% of the total cost of the section;
4. the equipment controls the slave station to have less capacity: the number of the electromagnetic valves in the field can be controlled by the equipment, the equipment depends on the input and output points of plc in a selected area, and once the equipment is installed, the plc is difficult to replace at a later stage, namely the number of the controllable electromagnetic valves cannot be basically expanded;
5. the equipment installation cost is higher: because a communication control bus technology is not used and control is required according to the number of lines, one electromagnetic valve is required to be connected with one electric wire to the control cabinet, and the total length of the electric wire is very long;
6. the device communication distance is short: the communication distance is about 200-400 meters generally, if the distance is too long, the end voltage of the electromagnetic valve is too low, and the electromagnetic valve cannot be controlled because the end voltage does not reach the starting voltage;
7. there is polarity when installing: when the device is installed, the wiring of the anode and the cathode needs to be noticed, if the connection is incorrect, the device is short-circuited or burnt, and the safety of the device is seriously influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the problem that above-mentioned exists with not enough, provide a bus control type liquid manure all-in-one, it compares with current liquid manure all-in-one, this liquid manure all-in-one simple structure, low in cost, circuit structure are simple, expansibility is strong, steerable irrigation slave station quantity far exceeds current liquid manure all-in-one.
In order to realize the purpose of the utility model, the technical proposal of the utility model is that:
a bus control type water and fertilizer all-in-one machine comprises a touch control screen, a control bus and a water pump, wherein the control bus is connected with the touch control screen; the water inlet of the water pump is connected with a water inlet pipeline, the water outlet of the water pump is connected with a water outlet pipeline, the water outlet pipeline is connected with a water and fertilizer pipeline through a plurality of Venturi fertilizer applicators connected in parallel, the water and fertilizer pipeline is connected with an irrigation pipeline, the irrigation pipeline is connected with an irrigation area electromagnetic valve, the fertilizer inlet of each Venturi fertilizer applicator is connected with a fertilizer pipeline, and the fertilizer pipeline is connected with a fertilizer electromagnetic valve; the water pump, the irrigation area electromagnetic valve and the fertilizer electromagnetic valve are all connected with the control bus through independent decoders.
Further, in the bus control type water and fertilizer all-in-one machine, a fertilizer interface of the fertilizer pipeline is connected with a fertilizer application tank, a fertilizer application tank stirrer is arranged in the fertilizer application tank, and the fertilizer application tank stirrer is connected with the control bus through an independent decoder.
Further, in foretell bus control type liquid manure all-in-one, irrigation pipe includes main irrigation pipe, be connected with a plurality of branch irrigation pipe on the main irrigation pipe, be connected with solitary irrigated area solenoid valve on every branch irrigation pipe, irrigated area solenoid valve is connected with control bus through solitary decoder.
Further, in the bus control type water and fertilizer all-in-one machine, a flow meter is connected to the water and fertilizer pipeline, and the flow meter is connected with the control bus through an independent decoder.
Further, in the bus control type liquid manure all-in-one machine, the decoder comprises a shell and a circuit board arranged in the shell, the circuit board is connected with a load wiring and a control power supply wiring, the middle lower part in the shell is an organic silicon encapsulating layer, and the upper part of the shell is an epoxy resin encapsulating layer.
Furthermore, foretell bus control type liquid manure all-in-one still includes the installation frame, and the touch control screen passes through adjustable angle leg joint in the installation frame upper end, the water pump is installed at the installation frame lower extreme, the decoder can be dismantled and connect on the installation frame.
Further, in the bus control type water and fertilizer all-in-one machine, a T-shaped block is arranged on one side of the decoder and is inserted into a T-shaped groove of the mounting frame.
Further, in the bus control type water and fertilizer all-in-one machine, a float flowmeter and a diaphragm valve are sequentially connected to the front end of the fertilizer electromagnetic valve on the fertilizer pipeline.
Further, in the bus control type liquid manure all-in-one machine, the control bus is a power carrier bus.
Further, in the bus control type water and fertilizer all-in-one machine, the highest position of the water outlet pipeline is connected with an exhaust valve.
The utility model discloses a bus control type liquid manure all-in-one's beneficial effect:
1. the bus control type water and fertilizer integrated machine of the utility model uses a control bus to control all electrical equipment of the water and fertilizer integrated machine, thoroughly solves the problem that the water and fertilizer integrated machine needs to adjust the circuit structure because of different fertilizing ways, moreover, the irrigation area which can be controlled by the bus control type water and fertilizer all-in-one machine can be improved to about 200 irrigation areas, the irrigation area control requirements under any condition can be met, compared with the existing water and fertilizer all-in-one machine, the water and fertilizer all-in-one machine has simple structure, low manufacturing cost, simple circuit structure and strong expansibility, the number of controllable irrigation slave stations is far more than that of the existing water and fertilizer all-in-one machine, the bus control type water and fertilizer all-in-one machine does not adopt the scheme of plc and a control cabinet, the equipment cost is reduced by 40 to 50 percent, moreover, because the control cabinet is not arranged, most of the original section bars for fixing the control cabinet can be saved;
2. one side of the decoder is provided with a T-shaped block, the T-shaped block is inserted in a T-shaped groove of the mounting frame, the assembling equipment is much simpler than the existing equipment, and the decoder can be mounted only by inserting and hanging the decoder on the section bar;
3. the control bus is a power carrier bus, the equipment bus has no polarity, and errors can be avoided during installation;
4. the decoder adopts a bus electricity taking circuit, subordinate devices such as electromagnetic valves take electricity from the bus through the bus electricity taking circuit, interference of each electric device on communication is reduced to the minimum, the farthest communication distance can reach 3000 meters, and if a booster and a repeater are matched, the longer communication distance can be prolonged;
5. the decoder adopts a double-layer encapsulating method, the decoder can be prevented from being mechanically damaged by the epoxy resin encapsulating layer on the upper part in the decoder, and the organic silicon encapsulating layer on the lower part has the functions of shock absorption and heat dissipation, so that the equipment is durable;
6. the utility model discloses a bus control type liquid manure all-in-one later maintenance is easy, and the equipment that has the damage only need to be changed corresponding part can, if equipment, decoder in the all-in-one damage, only need to change corresponding equipment can, solved the liquid manure all-in-one that has now adopted plc if there is equipment to damage, then need professional personnel to investigate the reason earlier, then carry out the repair of equipment, very inconvenient problem.
Drawings
Fig. 1 is a schematic structural diagram of a bus control type liquid manure all-in-one machine according to the utility model discloses an embodiment.
Fig. 2 is a schematic structural diagram of a control principle of a bus control type liquid manure all-in-one machine according to the embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a decoder according to an embodiment of the present invention.
Fig. 4 is a schematic view of a mounting structure of a decoder on a mounting frame according to an embodiment of the present invention.
Fig. 5 is a schematic structural diagram of a service state of the bus control type liquid manure all-in-one machine according to the embodiment of the present invention.
In the figure: the device comprises a touch control screen 1, an aluminum profile frame 2, a water outlet pipeline 3, a three-phase water pump decoder 4, a lifting support 5, a booster water pump 6, a water inlet pipeline 7, a fertilizer interface 8, a water and fertilizer pipeline 9, a pulse decoder 10, a pulse flowmeter 11, a diaphragm valve 12, a float flowmeter 13, a fertilizer pipeline 14, a two-wire decoder 15, a direct-acting solenoid valve 16, a Venturi fertilizer applicator 17, an exhaust valve 18, an angle-adjustable support 19, a T-shaped block 20, a control power supply connection 21, a load connection 22, an epoxy resin encapsulation layer 23, an organic silicon encapsulation layer 24, a circuit board 25, a shell 26, a T-shaped groove 27, a control bus 28, a main irrigation pipeline 29, a branch irrigation pipeline 30, a decoder 31 and an irrigation area solenoid valve 32.
Detailed Description
The bus control type liquid manure all-in-one machine of the present invention is described in more detail with reference to the accompanying drawings and specific embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Referring to fig. 1-5, the embodiment discloses a bus control type water and fertilizer all-in-one machine, which comprises a touch control screen, a control bus and a booster water pump, wherein the control bus is connected with the touch control screen, a water inlet of the water pump is connected with a water inlet pipeline, a water outlet pipeline is connected with the water outlet pipeline, the water outlet pipeline is connected with a water and fertilizer pipeline through a plurality of venturi fertilizer applicators connected in parallel, 1-5 venturi fertilizer applicators are selectively installed according to the number of fertilizer application channels to be controlled, the water and fertilizer pipeline is connected with an irrigation pipeline, the irrigation pipeline is connected with an irrigation area electromagnetic valve, a fertilizer inlet of each venturi fertilizer applicator is connected with a fertilizer pipeline, the fertilizer pipeline is connected with a fertilizer electromagnetic valve, and the front end of the fertilizer electromagnetic valve on the fertilizer pipeline is sequentially connected with; the water pump is connected with the control bus through a three-phase water pump decoder, the irrigation area electromagnetic valve is connected with the control bus through an independent decoder, and the fertilizer electromagnetic valve is connected with the control bus through a two-wire decoder.
In this embodiment, preferably, the control bus is a power carrier bus, and modulates a signal onto the power supply line while supplying power, so as to implement a communication function while supplying power; the power carrier has the advantages that the communication distance is long, signals can be transmitted only by two wires (220V)/three wires (380V), and signal wires do not need to be laid specially; more than 200 devices can be hung under the same bus, and the bus capacity is high; the power carrier has the disadvantages of relatively low communication distance and communication quality in an environment with complex power conditions; the control bus adopts alternating current 24V, signals are modulated by the two buses, the control bus has no polarity, circuits do not need to be distinguished during installation, and the risk of wrong connection is avoided; the capacity of the bus controllable electromagnetic valve is greatly increased, the capacity of the electromagnetic valve is changed from being limited by the PLC point position to being limited by the bus load by adopting a bus control technology, but when the other 240 decoders and devices are controlled, the impedance of the bus is still within the safety range of the chip.
The utility model discloses mainly install the decoder additional through equipment front ends such as booster water pump, solenoid valve, sensor, then be connected to the touch control screen through control bus. Through this kind of scheme, can directly be through the fixed electrical equipment of bus control liquid manure all-in-one, and saved logic circuit and branch control part (PLC and switch board), can save a considerable part cost to the control box also can be omitted, the structure of the very big simplification equipment of ability. If other functions and irrigation areas need to be expanded in the later period, only corresponding electromagnetic valves and decoders need to be added, and the overall structure of the system does not need to be modified. The utility model discloses use power line carrier communication technique in liquid manure all-in-one innovatively, use power line carrier modem to replace original plc, reach reduce cost, retrench the purpose of structure, reinforcing expansibility.
In this embodiment, preferably, in order to further improve the automation level of the bus control type water and fertilizer integrated machine, the fertilizer interface of the fertilizer pipeline is connected with the fertilizing tank, a fertilizing tank stirrer is arranged in the fertilizing tank, and the fertilizing tank stirrer is connected with the control bus through a separate decoder.
In this embodiment, preferably, irrigation pipe includes main irrigation pipe, be connected with a plurality of branch irrigation pipes on the main irrigation pipe, be connected with solitary irrigated area solenoid valve on every branch irrigation pipe, irrigated area solenoid valve passes through solitary decoder and control bus connection, makes this bus control type liquid manure all-in-one can irrigate for a plurality of irrigated areas simultaneously.
In this embodiment, specifically, the liquid manure pipeline is connected with a pulse flow meter, and the pulse flow meter is connected with the control bus through an individual pulse decoder.
In this embodiment, preferably, the decoder includes a housing and a circuit board disposed in the housing, the circuit board is connected with a load connection and a control power supply connection, the lower middle part in the housing is an organic silicon potting layer, the upper part in the housing is an epoxy resin potting layer, the decoder adopts a double-layer potting method, the epoxy resin potting layer on the upper part in the decoder can prevent the decoder from being mechanically damaged, and the organic silicon potting layer on the lower part has the functions of shock absorption and heat dissipation, so that the device is durable.
In this embodiment, preferably, the bus control type liquid manure all-in-one machine further comprises an installation frame, the installation frame is an aluminum profile frame, a lifting support leg is arranged at the lower part of the installation frame, the touch control screen is connected to the upper end of the installation frame through an angle-adjustable bracket and a fastening screw, the specification of the profile is 4040 national standard aluminum profile, the specification of the corner piece is 4040 corner piece, and the fastening screw is an M8 screw; the water pump is installed at the installation frame lower extreme, and the decoder can be dismantled and connect on the installation frame. Specifically, one side of decoder is equipped with the T-shaped piece, and the T-shaped piece is pegged graft at the T-shaped inslot of installation frame, and equipment assembly is convenient.
In this embodiment, it is preferred that the highest point of the outlet conduit is connected to an air vent valve through which air, if any, is vented when the water pumped by the water pump passes through the conduit.
The logic principle of the bus control type water and fertilizer all-in-one machine of the embodiment is as follows:
the touch control screen is powered by a 24V alternating current power supply, 24V alternating current is modulated by an electronic carrier chip pb610, and a control signal of the touch control screen is loaded on the 24V alternating current; equipment inside the water and fertilizer all-in-one machine and an external electromagnetic valve are powered and communicated through a 24V alternating current control bus; the electromagnetic valve, the water pump and the pulse flow meter in the water and fertilizer all-in-one machine are connected to a 24V alternating current bus through different decoders, the decoders demodulate signals on the 24V alternating current bus by using a PB331 chip, and then the operation of the connecting equipment is controlled according to corresponding station numbers and instructions, so that a control cabinet can be omitted, and the cost is greatly reduced.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of "first," "second," and similar terms in the description and in the claims does not indicate any order, quantity, or importance, but rather is used to distinguish one element from another. Also, the use of the terms "a" or "an" and the like do not necessarily denote a limitation of quantity. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
The exemplary embodiments of the present invention have been described in detail with reference to the preferred embodiments, however, it will be understood by those skilled in the art that various modifications and changes may be made to the specific embodiments without departing from the concept of the present invention, and various combinations of the technical features and structures of the present invention may be implemented without departing from the scope of the present invention.

Claims (10)

1. The utility model provides a bus control type liquid manure all-in-one which characterized in that includes:
a touch control screen;
the control bus is connected with the touch control screen; and
the water pump is characterized in that a water inlet of the water pump is connected with a water inlet pipeline, a water outlet of the water pump is connected with a water outlet pipeline, the water outlet pipeline is connected with a water and fertilizer pipeline through a plurality of Venturi fertilizer applicators connected in parallel, the water and fertilizer pipeline is connected with an irrigation pipeline, an irrigation area electromagnetic valve is connected onto the irrigation pipeline, a fertilizer inlet of each Venturi fertilizer applicator is connected with a fertilizer pipeline, and the fertilizer pipeline is connected with a fertilizer electromagnetic valve;
the water pump, the irrigation area electromagnetic valve and the fertilizer electromagnetic valve are all connected with the control bus through independent decoders.
2. The bus control type water and fertilizer all-in-one machine according to claim 1, wherein a fertilizer interface of the fertilizer pipeline is connected with a fertilizer application tank, a fertilizer application tank stirrer is arranged in the fertilizer application tank, and the fertilizer application tank stirrer is connected with the control bus through a separate decoder.
3. The bus control type water and fertilizer all-in-one machine according to claim 1, wherein the irrigation pipeline comprises a main irrigation pipeline, a plurality of sub irrigation pipelines are connected to the main irrigation pipeline, an individual irrigation area electromagnetic valve is connected to each sub irrigation pipeline, and the irrigation area electromagnetic valves are connected with the control bus through individual decoders.
4. The bus control type water and fertilizer all-in-one machine is characterized in that a flow meter is connected to the water and fertilizer pipeline, and the flow meter is connected with a control bus through an independent decoder.
5. The bus control type water and fertilizer all-in-one machine according to any one of claims 1 to 4, wherein the decoder comprises a shell and a circuit board arranged in the shell, the circuit board is connected with a load wiring and a control power supply wiring, the middle lower part in the shell is an organic silicon encapsulating layer, and the upper part in the shell is an epoxy resin encapsulating layer.
6. The bus control type liquid manure all-in-one machine is characterized by further comprising a mounting frame, the touch control screen is connected to the upper end of the mounting frame through an angle-adjustable support, the water pump is mounted at the lower end of the mounting frame, and the decoder is detachably connected to the mounting frame.
7. The bus control type liquid manure all-in-one machine as claimed in claim 6, wherein a T-shaped block is arranged on one side of the decoder and is inserted into a T-shaped groove of the mounting frame.
8. The bus control type water and fertilizer all-in-one machine is characterized in that a floater flowmeter and a diaphragm valve are sequentially connected to the front end of a fertilizer electromagnetic valve on a fertilizer pipeline.
9. The bus control type liquid manure all-in-one machine of claim 1, wherein the control bus is a power carrier bus.
10. The bus control type water and fertilizer all-in-one machine is characterized in that the highest position of the water outlet pipeline is connected with an exhaust valve.
CN201922222046.9U 2019-12-12 2019-12-12 Bus control type water and fertilizer integrated machine Active CN211671339U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922222046.9U CN211671339U (en) 2019-12-12 2019-12-12 Bus control type water and fertilizer integrated machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922222046.9U CN211671339U (en) 2019-12-12 2019-12-12 Bus control type water and fertilizer integrated machine

Publications (1)

Publication Number Publication Date
CN211671339U true CN211671339U (en) 2020-10-16

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922222046.9U Active CN211671339U (en) 2019-12-12 2019-12-12 Bus control type water and fertilizer integrated machine

Country Status (1)

Country Link
CN (1) CN211671339U (en)

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