CN211670690U

CN211670690U - Stator and motor

Info

Publication number: CN211670690U
Application number: CN201922501602.6U
Authority: CN
Inventors: 何天然; 诸自强; 宾宏; 龚黎明
Original assignee: Midea Group Co Ltd; Guangdong Midea White Goods Technology Innovation Center Co Ltd
Current assignee: Midea Group Co Ltd; Guangdong Midea White Goods Technology Innovation Center Co Ltd
Priority date: 2019-12-31
Filing date: 2019-12-31
Publication date: 2020-10-13
Anticipated expiration: 2029-12-31

Abstract

The application discloses a stator and a motor. The stator includes: the stator core comprises a plurality of inner stator teeth and a stator yoke which is annularly arranged, the inner stator teeth are arranged on the inner side of the stator yoke at intervals along the circumferential direction of the stator yoke and extend towards the central axis of the stator yoke, and a stator groove is formed between every two adjacent inner stator teeth; the first phase winding, the second phase winding and the third phase winding are wound on two adjacent inner stator teeth through two stator slots separated by one stator slot respectively; the stator slots are divided into an inner space and an outer space along the radial direction of the stator yoke, and each of the first phase winding, the second phase winding and the third phase winding penetrates through the inner space of the corresponding two stator slots or penetrates through the outer space of the corresponding two stator slots. Through setting up the winding of striding 2 slot pitches and the inlayer space or the outer space of two stator slots that each winding of injecing to wear to establish and correspond, the stator that this application provided can promote the output torque and the output of the motor that contains this stator.

Description

Stator and motor

Technical Field

The application relates to the technical field of motors, in particular to a stator and a motor.

Background

The application of low-power high-speed motors in the fields of automobiles, household appliances, medical instruments and robots is more and more extensive, and the requirement on power density is higher and higher, so that the motors are required to have higher output power and smaller overall volume. Under the condition of the same rotating speed, the power is increased mainly depending on the torque, wherein a winding structure with a larger winding coefficient is a key factor. On the other hand, the improvement of the power density is also related to the whole volume of the motor, and the reduction of the diameter of the stator or the reduction of the axial length is a key factor. In addition, high-speed motor compares in ordinary motor, makes self heat dispersion not enough because its rotational speed is high, and then has further restricted high-speed motor's power promotion.

SUMMERY OF THE UTILITY MODEL

The application mainly provides a stator and a motor to solve the problem that the output torque and the output power of the motor are not high.

In order to solve the technical problem, the application adopts a technical scheme that: a stator is provided. The stator includes: the stator core comprises a plurality of inner stator teeth and a stator yoke which is annularly arranged, the inner stator teeth are arranged on the inner side of the stator yoke at intervals along the circumferential direction of the stator yoke and extend towards the central axis of the stator yoke, and a stator groove is formed between every two adjacent inner stator teeth; the first phase winding, the second phase winding and the third phase winding are wound on two adjacent inner stator teeth through two stator slots separated by one stator slot respectively; the stator slots are divided into an inner space and an outer space along the radial direction of the stator yoke, and each of the first phase winding, the second phase winding and the third phase winding penetrates through the inner space of the corresponding two stator slots or penetrates through the outer space of the corresponding two stator slots.

In some embodiments, one of the inner and outer spaces of each of the stator slots is penetrated by the first, second or third phase winding, and the other is in an empty state not penetrated by the first, second and third phase windings.

In some embodiments, the first phase winding includes a first phase inner winding and a first phase outer winding, the second phase winding includes a second phase inner winding and a second phase outer winding, and the third phase winding includes a third phase inner winding and a third phase outer winding, wherein the first phase inner winding, the second phase inner winding, and the third phase inner winding are respectively inserted into the inner spaces of the two stator slots corresponding to each other, and the first phase outer winding, the second phase outer winding, and the third phase outer winding are respectively inserted into the outer spaces of the two stator slots corresponding to each other.

In some embodiments, the first phase inner winding, the second phase inner winding, and the third phase inner winding are sequentially staggered by two inner stator teeth in a circumferential direction of the stator yoke; the first-phase outer-layer winding, the second-phase outer-layer winding and the third-phase outer-layer winding are sequentially staggered with two inner stator teeth along the circumferential direction of the stator yoke.

In some embodiments, the inner space is divided into a first sub inner space and a second sub inner space along a circumferential direction of the stator yoke, and the first phase inner winding, the second phase inner winding and the third phase inner winding are respectively inserted into the first sub inner space and the second sub inner space near to the wound two inner stator teeth in the two corresponding stator slots;

the outer layer space is divided into a first sub outer layer space and a second sub outer layer space along the circumferential direction of the stator yoke, and the first-phase outer layer winding, the second-phase outer layer winding and the third-phase outer layer winding are respectively arranged in the two corresponding stator slots in a penetrating mode and close to the first sub outer layer space and the second sub outer layer space of the two wound inner stator teeth.

In some embodiments, the stator yoke includes a plurality of sub-stator yokes spliced in sequence, each sub-stator yoke is provided with at least two inner stator teeth, two inner stator teeth wound by the first-phase outer winding, the second-phase outer winding and the third-phase outer winding are located on the same sub-stator yoke, and two inner stator teeth wound by the first-phase inner winding, the second-phase inner winding and the third-phase inner winding are located on two adjacent sub-stator yokes.

In some embodiments, a gap is reserved between the first-phase inner winding and the second-phase outer winding and between the first-phase inner winding and the third-phase outer winding in the radial direction of the stator yoke, a gap is reserved between the second-phase inner winding and the first-phase outer winding and between the second-phase inner winding and the third-phase outer winding in the radial direction of the stator yoke, and a gap is reserved between the third-phase inner winding and the first-phase outer winding and between the third-phase inner winding and the first-phase outer winding in the radial direction of the stator yoke.

In some embodiments, two of the first phase winding, the second phase winding, and the third phase winding pass through the same inner layer space or the outer layer space, and a gap is reserved between the two in the circumferential direction of the stator yoke.

In some embodiments, the portion of the first phase outer winding, the second phase outer winding, and the third phase outer winding exposed from the outer space of the two stator slots through which each is inserted includes two radial portions extending in the radial direction of the stator yoke toward the stator yoke and one circumferential portion extending in the circumferential direction of the stator yoke and connecting the two radial portions.

In some embodiments, the stator core further comprises a plurality of outer stator teeth disposed at intervals outside of the stator yoke.

In some embodiments, the first phase winding, the second phase winding and the third phase winding passing through the outer space are routed from the stator yoke and expose at least a portion of the outer space where the first phase winding, the second phase winding and the third phase winding correspondingly span, and the spanned outer space is configured as a heat dissipation channel.

In some embodiments, the first phase winding, the second phase winding and the third phase winding passing through the outer space are routed from the inner side of the stator yoke to the outer side of the outer stator tooth away from the central axis of the stator yoke, and expose the outer space spanned correspondingly, and the spanned outer space is configured as a heat dissipation channel.

In some embodiments, the stator core further comprises pole shoes connected to free ends of the inner stator teeth remote from the stator yoke.

In some embodiments, the pole piece is of unitary construction with the inner stator teeth, or the pole piece is removably connected to the inner stator teeth.

In some embodiments, an end of the inner stator tooth away from the stator yoke is provided with an insertion groove, and a side of the pole shoe facing the inner stator tooth is provided with an insertion tooth, and the insertion tooth is in clamping connection with the insertion groove.

In some embodiments, the number of the inner stator teeth and the number of the stator slots are six, the number of the first phase winding, the number of the second phase winding, and the number of the third phase winding are two, and the two first phase windings, the two second phase windings, and the two third phase windings respectively rotate 180 degrees around the central axis of the stator yoke, and the directions of currents are opposite.

In order to solve the above technical problem, another technical solution adopted by the present application is: an electric machine is provided. The motor comprises a rotor and the stator, wherein the rotor is arranged in the stator.

The beneficial effect of this application is: in contrast to the state of the art, the present application discloses a stator and an electric machine. The stator provided by the application adopts a winding mode with the span of 2 slot pitches, and compared with the winding mode with the span of 1 slot pitch, the stator with the span of 2 slot pitches can greatly improve the winding coefficient, so that the output torque and the output power of a motor containing the stator are improved; and each winding of the first phase winding, the second phase winding and the third phase winding is further limited to penetrate through the inner layer space of the two corresponding stator slots or penetrate through the outer layer space of the two corresponding stator slots, so that the windings are not overlapped with each other, the axial length of the stator along the central axis of the stator yoke can be reduced, the volume of the stator can be reduced relatively, the power density is improved, and the output torque and the output power of a motor containing the stator are further improved.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative efforts, wherein:

FIG. 1 is a schematic structural view of a first embodiment of a stator provided herein;

FIG. 2 is a schematic structural view of a first embodiment of a stator core of the stator of FIG. 1;

FIG. 3 is a schematic structural view of a second embodiment of a stator core of the stator of FIG. 1;

fig. 4 is a schematic structural view of a third embodiment of a stator core of the stator of fig. 1;

fig. 5 is a schematic structural view of a fourth embodiment of a stator core of the stator of fig. 1;

fig. 6 is a structural view of a sub-stator yoke and inner stator teeth of the stator core of fig. 5;

fig. 7 is a schematic structural view of pole pieces of the stator core of fig. 3 or 5;

FIG. 8 is a schematic structural view of a second embodiment of a stator provided herein;

FIG. 9 is a schematic structural view of a third embodiment of a stator provided herein;

FIG. 10 is a schematic structural view of a fourth embodiment of a stator provided herein;

FIG. 11 is a schematic structural view of a fifth embodiment of a stator provided herein;

FIG. 12 is a schematic structural view of a sixth embodiment of a stator provided herein;

FIG. 13 is a schematic structural view of a seventh embodiment of a stator provided herein;

FIG. 14 is a schematic structural view of an eighth embodiment of a stator provided herein;

FIG. 15 is a schematic structural view of a ninth embodiment of a stator provided herein;

fig. 16 is a schematic structural diagram of an embodiment of an electric machine provided in the present application.

Detailed Description

The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

The terms "first", "second" and "third" in the embodiments of the present application are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," or "third" may explicitly or implicitly include at least one of the feature. In the description of the present application, "plurality" means at least two, e.g., two, three, etc., unless explicitly specifically limited otherwise. Furthermore, the terms "include" and "have," as well as any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those steps or elements listed, but may alternatively include other steps or elements not listed, or inherent to such process, method, article, or apparatus.

Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.

The present application provides a stator 100, and referring to fig. 1, fig. 1 is a schematic structural diagram of an embodiment of the stator provided in the present application.

The stator 100 generally includes a stator core 10, a first phase winding 20, a second phase winding 22, and a third phase winding 24.

Next, the structure of the stator core 10 will be described first, and then the winding manner of the first phase winding 20, the second phase winding 22, and the third phase winding 24 on the stator core 10 will be explained.

Referring to fig. 2, the stator core 10 includes a plurality of inner stator teeth 12 and a stator yoke 14 annularly disposed, and the plurality of inner stator teeth 12 are disposed at intervals along a circumferential direction of the stator yoke 14 inside the stator yoke 14 and extend toward a central axis of the stator yoke 14, thereby forming stator slots 13 between adjacent inner stator teeth 12.

For example, the stator core 10 includes six inner stator teeth 12, the six inner stator teeth 12 are uniformly distributed on the inner side of the stator yoke 14, and six stator slots 13 are formed between the six inner stator teeth 12.

In some embodiments, as shown in fig. 1 to 4, the stator yoke 14 is a one-piece structure, and the whole stator yoke 14 may have a circular ring shape or a regular polygon ring shape.

In other embodiments, as shown in fig. 5, the stator yoke 14 includes a plurality of sub-stator yokes 140 that are spliced to each other, each sub-stator yoke 140 is provided with at least one inner stator tooth 12, and the plurality of sub-stator yokes 140 are sequentially spliced and enclosed in a ring shape to form the stator core 10.

For example, the stator yoke 14 includes three sub-stator yokes 140, each of the sub-stator yokes 140 is provided with two inner stator teeth 12, and the three sub-stator yokes 140 are spliced and enclose the stator core 10.

When the plurality of sub-stator yokes 140 are not combined into the stator core 10, the sub-stator yokes 140 are independent from each other and can be separately manufactured, so that a smaller-sized material can be used and manufactured into the sub-stator yokes 140, the material utilization rate for manufacturing the stator core 10 is improved, and the manufacturing cost of the stator core 10 is reduced.

Specifically, as shown in fig. 6, one end of the sub-stator yoke 140 in the circumferential direction has a protrusion 141, the other end of the sub-stator yoke 140 in the circumferential direction has a groove 143, and adjacent sub-stator yokes 140 are engaged with each other by the protrusion 141 and the groove 143.

For example, the protrusion 141 has a semi-cylindrical shape, and the groove 143 has a semi-circular groove, and the semi-cylindrical shape is engaged with the semi-circular groove to connect two adjacent yokes 120. The protrusion 141 may also be triangular, and the groove 143 is correspondingly a triangular groove.

The shape of the protrusion 141 and the groove 143 is only required to be engaged with each other, and the shape of the protrusion 141 and the groove 143 is not limited in this application.

In some embodiments, as shown in fig. 2 and 3, the stator core 10 further includes pole shoes 15, the pole shoes 15 being connected to free ends of the inner stator teeth 12 remote from the stator yoke 14.

The pole shoes 15 are circular arc surfaces on a side facing the central axis of the stator yoke 140, and are configured to be engaged with the rotor, and when the rotor is located in a space defined by the plurality of pole shoes 15, a gap is formed between the circular arc surfaces and the rotor, so that the rotor can rotate relative to the stator 100.

Gaps are formed between the adjacent pole shoes 15, and the arc length of the pole shoes 15 along the circumferential direction is larger than the width of the inner stator teeth 12 along the circumferential direction, so that a magnetic field with a large range and a uniform range can be formed between the pole shoes 15 and the rotor, and the power density of the stator 100 can be improved.

Alternatively, as shown in fig. 2, the pole piece 15 and the inner stator teeth 12 are of an integral structure, the pole piece 15 and the inner stator teeth 12 are formed by one-step punching, or the pole piece 15 is welded on the inner stator teeth 12, that is, the pole piece 15 and the inner stator teeth 12 are not detachable.

Alternatively, as shown in fig. 3 and 5, the pole piece 15 is detachably coupled to the inner stator teeth 12.

Referring to fig. 6 and 7, the end of the inner stator tooth 12 away from the stator yoke 14 is provided with an insertion groove 120, the side of the pole shoe 15 facing the inner stator tooth 12 is provided with an insertion tooth 150, and the insertion tooth 150 is engaged with the insertion groove 120.

In particular, the bayonet tooth 150 comprises a transition section 152 and a clamping section 153, the transition section 152 being connected between the clamping section 153 and the pole shoe 15. The transition section 152 and the pole shoe 15 are connected with each other, the included angle between the two adjacent side faces is greater than or equal to ninety degrees, the transition section 152 and the clamping section 153 are connected with each other, and the included angle between the two adjacent side faces is greater than or equal to ninety degrees, so that an acute angle is prevented from being formed at the connection position of the transition section 152, the pole shoe 15 and the clamping section 153, a stress concentration area is easily formed at the acute angle, and the accuracy of acute angle cutting is not high for a punching process, so that the manufacturing difficulty of the inner stator teeth 12, the pole shoe 15 and the inserting teeth 150 can be relatively reduced, and the yield of the inner stator teeth 12, the pole shoe 15 and the inserting teeth 150 can be improved.

For example, the transition section 152 is a rectangular body, the clamping section 153 is a trapezoid-like body, the trapezoid-like body is formed by cutting off two acute angles from the trapezoid-like body, and the contour shape of the insertion groove 120 is matched with the contour shape of the insertion tooth 150, so that the included angle between each adjacent side surfaces of the insertion groove 120 is greater than or equal to ninety degrees, thereby avoiding forming a stress concentration area on the insertion groove 120 and reducing the manufacturing difficulty of the insertion groove 120.

In some embodiments, as shown in fig. 4, the inner stator teeth 12 are straight teeth, i.e. the free ends of the inner stator teeth 12 far away from the stator yoke 14 are not provided with the pole shoes 15, so that the processing technology of the stator core 10 can be simplified and the cost can be reduced, and meanwhile, the winding difficulty on the stator core 10 can be reduced.

In some embodiments, as shown in fig. 2 to 5, the stator core 10 may further include a plurality of outer stator teeth 16, the plurality of outer stator teeth 16 are disposed at intervals along a circumferential direction of the stator yoke 14 at an outer side of the stator yoke 14 and extend in a direction away from a central axis of the stator yoke 14, so that a heat dissipation channel is formed between adjacent outer stator teeth 16.

That is, the outer side surface of the stator yoke 14, the outer stator teeth 16 and the supporting surface of the outer stator teeth 16 are commonly surrounded to form a heat dissipation channel, and cold air can take away heat on the stator 100 from the heat dissipation channel to cool the stator 100, so as to prevent the stator 100 from being overheated, reduce performance and facilitate power improvement of the motor.

The outer stator teeth 16 are positioned in a one-to-one correspondence with the positions of the inner stator teeth 12 and are at least partially aligned along the circumferential direction of the stator yoke 14. For example, the width of the outer stator teeth 16 in the circumferential direction of the stator yoke 14 is greater than the width of the inner stator teeth 12 in the circumferential direction of the stator yoke 14, or the width of the outer stator teeth 16 in the circumferential direction of the stator yoke 14 is equal to the width of the inner stator teeth 12 in the circumferential direction of the stator yoke 14, and the width of the outer stator teeth 16 in the circumferential direction of the stator yoke 14 is less than the width of the inner stator teeth 12 in the circumferential direction of the stator yoke 14.

Alternatively, the number of outer stator teeth 16 may also be more or less than the number of inner stator teeth 12, the outer stator teeth 16 are evenly distributed on the outside of the stator yoke 14, and the position of the outer stator teeth 16 does not need to correspond to the position of the inner stator teeth 12.

Next, the winding manner of the first phase winding 20, the second phase winding 22, and the third phase winding 24 on the stator core 10 will be explained.

First embodiment

In general, as shown in fig. 1, the first phase winding 20, the second phase winding 22 and the third phase winding 24 respectively penetrate through two stator slots 13 spaced by one stator slot 13 and are wound on two adjacent inner stator teeth 12, and the first phase winding 20, the second phase winding 22 and the third phase winding 24 are sequentially staggered by one inner stator tooth 12 along the circumferential direction of the stator yoke 14.

For example, the number of the inner stator teeth 12 and the stator slots 13 is six, and six inner stator teeth 12 and six stator slots 13 are numbered in sequence, the six inner stator teeth 12 are named as 1 tooth and 2 tooth … 6 tooth, and the six stator slots 13 are named as 1 slot and 2 slot … 6 slot.

For example, the first phase winding 20 is formed by penetrating 1 slot and 3 slots which are separated by 2 slots and winding on 1 tooth and 2 teeth; the second phase winding 22 is arranged in 2 slots and 4 slots which are separated by 3 slots in a penetrating way and wound on 2 teeth and 3 teeth in a winding way; the third phase winding 24 penetrates through 3 grooves and 5 grooves which are separated by 4 grooves and is wound on 3 teeth and 4 teeth; another first phase winding 20 is arranged through 4 slots and 6 slots separated by 5 slots and wound on 4 teeth and 5 teeth; another second phase winding 22 is arranged through 5 slots and 1 slot which are separated by 6 slots and wound on 5 teeth and 6 teeth; another third phase winding 24 is arranged through 6 slots and 2 slots which are separated by 1 slot and wound on 6 teeth and 1 tooth.

The same-phase windings are connected in parallel or in series with each other to form one-phase winding, and the first phase winding 20, the second phase winding 22, and the third phase winding 24 are connected in parallel or in series to form three-phase windings.

In the embodiment of the application, a winding mode with a span of 2 slot pitches is adopted, and compared with a winding mode with a span of 1 slot pitch, the winding coefficient can be greatly improved, so that the output torque and the output power of the motor comprising the stator 100 are improved; and the first phase winding 20, the second phase winding 22 and the third phase winding 24 are limited to be sequentially staggered by one inner stator tooth 12 along the circumferential direction of the stator yoke 14, so that each phase winding is sequentially distributed in each stator slot 13, and the power density and the performance of the stator 100 are improved.

If the winding coefficient of the 6-slot 2-pole motor adopting the tooth winding type and the winding mode spanning 1 slot pitch is 0.5, and the winding coefficient of the 6-slot 2-pole motor adopting the tooth winding type and the winding mode spanning 2 slot pitch is improved to 0.866, the winding coefficient is greatly improved, and the output torque and the output power of the motor spanning 2 slot pitch are both larger under the condition of the same rotating speed.

The stator slot 13 is further divided into a first side space 132 and a second side space 134 along the circumferential direction of the stator yoke 14, and the first side space 132 and the second side space 134 of the same stator slot 13 are respectively provided with two of the first phase winding 20, the second phase winding 22 and the third phase winding 24.

As shown in fig. 1, the third phase winding 24 is disposed through the first side space 132 of the 2-slot, the second phase winding 22 is disposed through the second side space 134 of the 2-slot, and the first phase winding 20 spans the second side space 134 of the 2-slot and passes through the first side space 132 of the 1-slot and the first side space 132 of the 3-slot, and is wound around the 1-tooth and the 2-tooth defining the 2-slot. The winding conditions of the other grooves are similar to the above conditions, and are not described in detail.

Further, the cross-sectional areas of the first side space 132 and the second side space 134 perpendicular to the central axis of the stator yoke 14 are equal, and the first side space 132 and the second side space 134 are uniformly distributed with corresponding windings, so that each winding generates a uniform electric field at each position of the stator core 10, which is beneficial to improving the power density and performance of the stator 100.

Any two of the first phase winding 20, the second phase winding 22 and the third phase winding 24 have opposite current directions in the same stator slot 13.

As shown in fig. 1, the third phase winding 24 flows in the 2-slot first side space 132 and the second phase winding 22 flows out in the 2-slot second side space 134 in a direction perpendicular to the center axis of the stator yoke 14.

In this embodiment, the number of the inner stator teeth 12 and the number of the stator slots 13 are six, the number of the first phase windings 20, the second phase windings 22 and the third phase windings 24 are two, the two first phase windings 20, the two second phase windings 22 and the two third phase windings 24 are respectively in 180-degree rotational symmetry with the central axis of the stator yoke 14 as a rotation center, and the directions of currents are opposite, so that the electrical angle of the mirror-symmetrical in-phase windings is ensured to be 0 degree, and the distributed winding coefficient of the winding structure is ensured to be 1.

As shown in fig. 1, the first phase winding 20 passes through 1 slot and 3 slots, and the current flow thereof is from 1 slot to 3 slots; the other first phase winding 20 passes through 4 slots and 6 slots, and the current flow thereof is from 6 slots to 4 slots.

Second embodiment

Referring to fig. 8, the first phase winding 20, the second phase winding 22 and the third phase winding 24 respectively penetrate through two stator slots 13 spaced by one stator slot 13 and are wound on two adjacent inner stator teeth 12.

The stator slots 13 are divided into inner spaces 131 and outer spaces 133 in the radial direction of the stator yoke 14, and the first phase winding 20, the second phase winding 22 and the third phase winding 24 are wound from the outer space 133 of one stator slot 13 to the inner space 131 of the other stator slot 13.

As shown in fig. 8, the first phase winding 20 winds from the outer space 133 of 1 slot to the inner space 131 of 3 slots and winds on 1 tooth and 2 teeth across 2 slots; the second phase winding 22 winds from the outer space 133 of 2 slots to the inner space 131 of 4 slots and winds on 2 teeth and 3 teeth across 3 slots; the third phase winding 24 is wound from the outer space 133 of 3 slots to the inner space 131 of 5 slots and wound on 3 teeth and 4 teeth across 4 slots.

By limiting the first phase winding 20, the second phase winding 22 and the third phase winding 24 to be wound on two adjacent inner stator teeth 12 in a way of spanning 2 slot pitches, compared with a stator with each phase winding spanning 1 slot pitch, the stator spanning 2 slot pitches provided by the application can increase the winding coefficient, and the torque and power output by the motor spanning 2 slot pitches are larger under the condition of the same rotating speed; and further dividing the stator slot 13 into an inner space 131 and an outer space 133 along the radial direction of the stator yoke 14, and limiting each phase winding to wind from the outer space 133 of one stator slot 13 to the inner space 131 of the other stator slot 13, so that the winding manner of the two layers along the radial direction can reduce the overlapping area of the end parts of each phase winding, further reduce the axial length of the stator 100 along the central axis of the stator yoke 14, relatively speaking, can reduce the volume of the stator 100, and improve the power density.

The areas of the cross sections of the inner space 131 and the outer space 133 perpendicular to the central axis of the stator yoke 14 are equal, and the inner space 131 and the outer space 133 are uniformly distributed with windings, so that each winding generates a uniform electric field at each position of the stator core 10, and the power density and performance of the stator 100 are improved.

The first phase winding 20, the second phase winding 22 and the third phase winding 24 are sequentially staggered by one inner stator tooth 12 along the circumferential direction of the stator yoke 14, so that each phase winding is fully distributed in each stator slot 13, and the power density and the performance of the stator 100 are improved.

As shown in fig. 8, the third phase winding 24 flows into the 2-slot inner space 131 and the second phase winding 22 flows out of the 2-slot outer space 133 in a direction perpendicular to the center axis of the stator yoke 14.

Third embodiment

Referring to fig. 9, the first phase winding 20, the second phase winding 22 and the third phase winding 24 respectively penetrate through two stator slots 13 spaced by one stator slot 13 and are wound on two adjacent inner stator teeth 12.

The stator slots 13 are divided into an inner space 131 and an outer space 133 along the radial direction of the stator yoke 14, and each of the first phase winding 20, the second phase winding 22 and the third phase winding 24 is inserted through the inner space 131 of the corresponding two stator slots 13 or through the outer space 133 of the corresponding two stator slots.

As shown in fig. 9, the first phase winding 20 (reference numeral 202) is inserted through the outer space 133 of 2 slots and 4 slots and wound around 2 teeth and 3 teeth; another first phase winding 20 (reference numeral 201) is inserted through the 5-slot and 1-slot inner layer spaces 131 and wound around the 5-tooth and 6-tooth.

By limiting the first phase winding 20, the second phase winding 22 and the third phase winding 24 to be wound on two adjacent inner stator teeth 12 in a way of spanning 2 slot pitches, compared with a stator with each phase winding spanning 1 slot pitch, the stator spanning 2 slot pitches provided by the application can increase the winding coefficient, and the torque and power output by the motor spanning 2 slot pitches are larger under the condition of the same rotating speed; and each of the first phase winding 20, the second phase winding 22 and the third phase winding 24 is defined to penetrate through the inner space 131 of the two corresponding stator slots 13 or penetrate through the outer space 133 of the two corresponding stator slots, so that the windings are not overlapped with each other, thereby reducing the axial length of the stator 100 along the central axis of the stator yoke 14, relatively reducing the volume of the stator 100 and further improving the power density.

One of the inner space 131 and the outer space 133 of each stator slot 13 is penetrated by the first phase winding 20, the second phase winding 22, or the third phase winding 24, and the other is in an empty state not penetrated by the first phase winding 20, the second phase winding 22, and the third phase winding 24. In other words, one of the inner and

outer spaces

131 and 133 of each stator slot 13 is occupied by one or both of the first, second and

third phase windings

20, 22 and 24. The inner space 131 and the outer space 133 in the empty state are configured as heat dissipation channels to facilitate cooling of the stator 100.

As shown in fig. 9, the 3-slot inner space 131 is occupied by both the second phase winding 22 (reference numeral 221) and the third phase winding 24 (reference numeral 241), the 3-slot outer space 133 is in an empty state not occupied by either winding, and the first phase winding 20 (reference numeral 202) is wound around the 2-tooth and 3-tooth windings straddling the 3-slot outer space 133.

In other embodiments, the inner space 131 and the outer space 133 of each stator slot 13 may be occupied by the first phase winding 20, the second phase winding 22, or the third phase winding 24.

Further, the first phase winding 20 includes a first phase inner winding 201 and a first phase outer winding 202, the second phase winding 22 includes a second phase inner winding 221 and a second phase outer winding 222, and the third phase winding 24 includes a third phase inner winding 241 and a third phase outer winding 242, wherein the first phase inner winding 201, the second phase inner winding 221 and the third phase inner winding 241 respectively penetrate through the inner spaces 131 of the two corresponding stator slots 13, and the first phase outer winding 202, the second phase outer winding 222 and the third phase outer winding 224 respectively penetrate through the outer spaces 133 of the two corresponding stator slots 13.

The first-phase inner winding 201, the second-phase inner winding 221 and the third-phase inner winding 241 are sequentially staggered from two inner stator teeth 12 along the circumferential direction of the stator yoke 14; the first-phase outer winding 202, the second-phase outer winding 222, and the third-phase outer winding 242 are sequentially staggered by two inner stator teeth 12 in the circumferential direction of the stator yoke 14.

As shown in fig. 9, the first-phase outer winding 202 is provided through the outer spaces 133 of 2 slots and 4 slots, the second-phase outer winding 222 is provided through the outer spaces 133 of 4 slots and 6 slots, and the third-phase outer winding 224 is provided through the outer spaces 133 of 6 slots and 2 slots. The first phase inner winding 201 is inserted into the 5-slot and 1-slot inner spaces 131, the second phase inner winding 221 is inserted into the 1-slot and 3-slot inner spaces 131, and the third phase inner winding 241 is inserted into the 3-slot and 5-slot inner spaces 131.

The inner layer space 131 is further divided into a first sub inner layer space 131a and a second sub inner layer space 131b along the circumferential direction of the stator yoke 14, and the first phase inner layer winding 201, the second phase inner layer winding 221, and the third phase inner layer winding 241 are respectively inserted into the first sub inner layer space 131a and the second sub inner layer space 131b of the two corresponding stator slots 13, which are close to the two inner stator teeth 12 wound therearound.

The outer layer space 133 is further divided into a first outer sub-layer space 133a and a second outer sub-layer space 133b along the circumferential direction of the stator yoke 14, and the first phase outer layer winding 202, the second phase outer layer winding 222, and the third phase outer layer winding 242 are respectively inserted into the first outer sub-layer space 133a and the second outer sub-layer space 133b of the two corresponding stator slots 13, which are close to the two wound inner stator teeth 12.

The areas of the cross sections, perpendicular to the central axis of the stator yoke 14, of the inner space 131 and the outer space 133 are equal, the areas of the cross sections, perpendicular to the central axis of the stator yoke 14, of the first sub-inner space 131a and the second sub-inner space 131b are equal, the areas of the cross sections, perpendicular to the central axis of the stator yoke 14, of the first sub-outer space 133a and the second sub-outer space 133b are equal, and the first sub-inner space 131a, the second sub-inner space 131b, the first sub-outer space 133a and the second sub-outer space 133b, through which the windings pass, are uniformly distributed with the windings, so that the windings generate uniform electric fields at all positions of the stator core 10, and the power density and performance of the stator 100 are improved.

Referring to fig. 9 and 10 in combination, the exposed portions of the first-phase outer winding 202, the second-phase outer winding 222, and the third-phase outer winding 242 from the two corresponding stator slots 13 include two radial portions 203 and one circumferential portion 204, where the radial portion 203 extends toward the stator yoke 14 in the radial direction of the stator yoke 14, the circumferential portion 204 extends in the circumferential direction of the stator yoke 14, and the circumferential portion 204 connects the two radial portions 203, and the outer-layer space 133 of the stator slot 13 sandwiched between the two radial portions 203 is empty and configured as a heat dissipation channel.

In other words, the outer space 133 of the stator slot 13 sandwiched between the two radial portions 203 of the first-phase outer winding 202, the second-phase outer winding 222, and the third-phase outer winding 242 is empty and configured as the heat dissipation channel 135, and cold air passes through the heat dissipation channel 135 to take away heat from the stator 100, so as to cool the stator 100, thereby avoiding the stator 100 from being overheated to cause performance degradation, and facilitating improvement of output power of a motor including the stator 100.

In other embodiments, as shown in fig. 11, a gap is reserved between the first-phase inner winding 201 and the second-phase outer winding 222 and the third-phase outer winding 242 in the radial direction of the stator yoke 14, and the gap is configured as the heat dissipation channel 135.

As shown in fig. 9, the inner space 131 of 6 slots is not penetrated by any winding, the outer space 133 of 6 slots is penetrated by the second-phase outer winding 222 and the third-phase outer winding 242, and the first-phase inner winding 201 spans the inner space 131 of 6 slots, so that a gap is reserved between the first-phase inner winding 201 and the second-phase outer winding 222, the third-phase outer winding 242 in the radial direction of the stator yoke 14, that is, cold air can pass through the inner space 131 from the gap to take away heat from the stator 100, thereby cooling the stator 100.

Accordingly, a gap is reserved between the second-phase inner winding 221 and the first-phase outer winding 202 and the third-phase outer winding 242 in the radial direction of the stator yoke 14, and the gap is configured as the heat dissipation channel 135; a gap is reserved between the third-phase inner-layer winding 241 and the first-phase outer-layer winding 202 and the second-phase outer-layer winding 222 in the radial direction of the stator yoke 14, and the gap is configured as a heat dissipation channel 135; gaps are reserved between the first-phase outer-layer winding 202 and the second-phase inner-layer winding 221 and the third-phase inner-layer winding 241 along the radial direction of the stator yoke 14, and the gaps are configured as heat dissipation channels 135; a gap is reserved between the second-phase outer-layer winding 222 and the first-phase inner-layer winding 201 and the third-phase inner-layer winding 241 along the radial direction of the stator yoke 14, and the gap is configured as a heat dissipation channel 135; a gap is reserved between the third-phase outer winding 242 and the first-phase inner winding 201 and the second-phase inner winding 221 in the radial direction of the stator yoke 14, and the gap is configured as the heat dissipation channel 135.

Alternatively, two of the first phase winding 20, the second phase winding 22, and the third phase winding 24 pass through the same inner layer space 131 or outer layer space 133 with a gap therebetween in the circumferential direction of the stator yoke 14, the gap being configured as the heat dissipation channel 135.

Specifically, as shown in fig. 12, a gap is reserved in the circumferential direction of the stator yoke 14 between the first-phase inner layer winding 201 and the second-phase inner layer winding 221 passing through the same inner layer space 131, a gap is reserved in the circumferential direction of the stator yoke 14 between the second-phase inner layer winding 221 and the third-phase inner layer winding 241 passing through the same inner layer space 131, a gap is reserved in the circumferential direction of the stator yoke 14 between the third-phase inner layer winding 241 passing through the same inner layer space 131 and the first-phase inner layer winding 201, a gap is reserved in the circumferential direction of the stator yoke 14 between the first-phase outer layer winding 202 and the second-phase outer layer winding 222 passing through the same outer layer space 133, a gap is reserved in the circumferential direction of the stator yoke 14 between the second-phase outer layer winding 222 and the third-phase outer layer winding 242 passing through the same outer layer space 133, and a gap is reserved in the circumferential direction of the stator yoke 14 between the third-phase outer, the gaps are each configured as a heat dissipation channel 135.

In still other embodiments, the first phase winding 20, the second phase winding 22 and the third phase winding 24 passing through the outer space 133 are routed from the stator yoke 14 and expose the corresponding outer space 133, and the outer space 133 is configured as a heat dissipation channel 135.

Specifically, as shown in fig. 13, the first phase outer winding 202, the second phase outer winding 222 and the third phase outer winding 242 are routed from the corresponding partial stator yoke 14 to avoid the outer space 133 spanned by the partial stator yoke, so as to expose at least a part of the outer space 133 spanned by the partial stator yoke, the spanned outer space 133 is in an empty state, and the spanned outer space 133 is configured as the heat dissipation channel 135.

In another embodiment, as shown in fig. 14, the stator core 10 further includes a plurality of outer stator teeth 16, the plurality of outer stator teeth 16 are disposed at intervals on the outer side of the stator yoke 14 along the circumferential direction of the stator yoke 14 and extend in a direction away from the central axis of the stator yoke 14, so that a heat dissipation channel 135 is formed between adjacent outer stator teeth 16.

Further, the first phase winding 20, the second phase winding 22 and the third phase winding 24 passing through the outer space 133 are routed from the inner side of the stator yoke 14 to the outer side of the outer stator tooth 16 away from the central axis of the stator yoke 14, and the corresponding spanned outer space 133 is exposed, the spanned outer space 133 is in an empty state, and the spanned outer space 133 is configured as a heat dissipation channel 135.

Specifically, as shown in fig. 15, the first phase outer winding 202, the second phase outer winding 222 and the third phase outer winding 242 may be routed from the stator yoke 14, or may be routed on the stator yoke 14 and the outer stator teeth 16 within a range defined from the inner side of the stator yoke 14 to the outer side of the outer stator teeth 16 away from the central axis of the stator yoke 14, so as to expose the corresponding spanned outer space 133, the spanned outer space 133 is in an empty state, and the space between adjacent outer stator teeth 16 is not completely covered by the routing of each phase winding, so that the portion between the empty outer space 133 and the adjacent outer stator teeth 16, which is not covered by each phase winding, may be configured as the heat dissipation channel 135.

In some embodiments, referring to fig. 5 and 9 in combination, the stator yoke 14 includes a plurality of sub-stator yokes 140 sequentially spliced, each sub-stator yoke 140 is provided with at least two inner stator teeth 12, two inner stator teeth 12 wound by the first-phase outer winding 202, the second-phase outer winding 222, and the third-phase outer winding 242 are located on the same sub-stator yoke 140, and two inner stator teeth 12 wound by the first-phase inner winding 201, the second-phase inner winding 221, and the third-phase inner winding 241 are located on two adjacent sub-stator yokes 140.

Therefore, the first-phase outer winding 202, the second-phase outer winding 222 or the third-phase outer winding 242 can be wound on one sub-stator yoke 140, then the plurality of sub-stator yokes 140 are spliced with one another to form the stator core 10, and the first-phase inner winding 201, the second-phase inner winding 221 and the third-phase inner winding 241 are wound after splicing, so that the winding difficulty of the first-phase outer winding 202, the second-phase outer winding 222 and the third-phase outer winding 242 can be reduced, the winding structure of each phase of winding is easy to assemble with the stator 10, mechanical winding is facilitated, and the manufacturing efficiency of the stator 100 is improved.

Based on this, the present application further provides a motor 300, and referring to fig. 16, the motor 300 includes the rotor 200 and the stator 100 as described above, and the rotor 200 is disposed in the stator 100.

In contrast to the state of the art, the present application discloses a stator and an electric machine. The stator provided by the application adopts a winding mode with the span of 2 slot pitches, and compared with the winding mode with the span of 1 slot pitch, the stator with the span of 2 slot pitches can greatly improve the winding coefficient, so that the output torque and the output power of a motor containing the stator are improved; and each winding of the first phase winding, the second phase winding and the third phase winding is further limited to penetrate through the inner layer space of the two corresponding stator slots or penetrate through the outer layer space of the two corresponding stator slots, so that the windings are not overlapped with each other, the axial length of the stator along the central axis of the stator yoke can be reduced, the volume of the stator can be reduced relatively, the power density is improved, and the output torque and the output power of a motor containing the stator are further improved.

The above description is only an example of the present application and is not intended to limit the scope of the present application, and all modifications of equivalent structures and equivalent processes, which are made by the contents of the specification and the drawings, or which are directly or indirectly applied to other related technical fields, are intended to be included within the scope of the present application.

Claims

1. A stator, comprising:

the stator core comprises a plurality of inner stator teeth and a stator yoke which is annularly arranged, the inner stator teeth are arranged on the inner side of the stator yoke at intervals along the circumferential direction of the stator yoke and extend to the central axis of the stator yoke, and then stator slots are formed between the adjacent inner stator teeth;

the first phase winding, the second phase winding and the third phase winding are wound on two adjacent inner stator teeth through two stator slots separated by one stator slot respectively;

the stator slots are divided into inner-layer spaces and outer-layer spaces along the radial direction of the stator yoke, and each of the first-phase winding, the second-phase winding and the third-phase winding penetrates through the corresponding inner-layer spaces of the two stator slots or penetrates through the corresponding outer-layer spaces of the two stator slots.

2. The stator according to claim 1, wherein one of the inner space and the outer space of each of the stator slots is penetrated by the first phase winding, the second phase winding, or the third phase winding, and the other is in an empty state not penetrated by the first phase winding, the second phase winding, and the third phase winding.

3. The stator according to claim 1, wherein the first phase winding comprises a first phase inner winding and a first phase outer winding, the second phase winding comprises a second phase inner winding and a second phase outer winding, and the third phase winding comprises a third phase inner winding and a third phase outer winding, wherein the first phase inner winding, the second phase inner winding and the third phase inner winding are respectively inserted into the inner spaces of the two stator slots corresponding to each other, and the first phase outer winding, the second phase outer winding and the third phase outer winding are respectively inserted into the outer spaces of the two stator slots corresponding to each other.

4. The stator according to claim 3, wherein the first-phase inner winding, the second-phase inner winding, and the third-phase inner winding are sequentially staggered by two of the inner stator teeth in a circumferential direction of the stator yoke; the first-phase outer-layer winding, the second-phase outer-layer winding and the third-phase outer-layer winding are sequentially staggered with two inner stator teeth along the circumferential direction of the stator yoke.

5. The stator according to claim 3, wherein the inner space is divided into a first sub inner space and a second sub inner space along a circumferential direction of the stator yoke, and the first phase inner winding, the second phase inner winding and the third phase inner winding are respectively inserted into a first sub inner space and a second sub inner space of the two corresponding stator slots, which are close to the two wound inner stator teeth;

6. The stator according to claim 3, wherein the stator yoke comprises a plurality of sub-stator yokes spliced in sequence, each of the sub-stator yokes is provided with at least two inner stator teeth, two inner stator teeth wound by the first-phase outer winding, the second-phase outer winding and the third-phase outer winding are located on the same sub-stator yoke, and two inner stator teeth wound by the first-phase inner winding, the second-phase inner winding and the third-phase inner winding are located on two adjacent sub-stator yokes.

7. The stator according to claim 3, wherein gaps are reserved between the first-phase inner winding and the second-phase outer winding and between the first-phase inner winding and the third-phase outer winding in the radial direction of the stator yoke, gaps are reserved between the second-phase inner winding and the first-phase outer winding and between the second-phase inner winding and the third-phase outer winding in the radial direction of the stator yoke, and gaps are reserved between the third-phase inner winding and the first-phase outer winding and between the third-phase inner winding and the second-phase outer winding in the radial direction of the stator yoke.

8. The stator according to claim 1, wherein two of the first phase winding, the second phase winding and the third phase winding pass through the same inner layer space or the outer layer space with a gap reserved therebetween in a circumferential direction of the stator yoke.

9. The stator according to claim 1, wherein the portion of the first phase winding, the second phase winding, and the third phase winding exposed from the outer space of the two stator slots through which each is inserted includes two radial portions extending in the radial direction of the stator yoke toward the stator yoke and a circumferential portion extending in the circumferential direction of the stator yoke and connecting the two radial portions.

10. The stator as claimed in claim 1 wherein the stator core further comprises a plurality of outer stator teeth disposed at intervals outside of the stator yoke.

11. The stator according to claim 1 or 10, wherein the first phase winding, the second phase winding and the third phase winding passing through the outer space are routed from the stator yoke and expose at least a portion of the outer space where the first phase winding, the second phase winding and the third phase winding correspondingly span, and the spanned outer space is configured as a heat dissipation channel.

12. The stator according to claim 10, wherein the first phase winding, the second phase winding and the third phase winding passing through the outer space are routed from an inner side of the stator yoke to an outer side of the outer stator teeth away from a central axis of the stator yoke, and expose at least a portion of the outer space where the outer space correspondingly spans, and the spanned outer space is configured as a heat dissipation channel.

13. A stator according to claim 1, wherein the stator core further comprises pole shoes connected to free ends of the inner stator teeth remote from the stator yoke.

14. The stator as claimed in claim 13 wherein the pole piece is of unitary construction with the inner stator teeth or is removably connected to the inner stator teeth.

15. A stator according to claim 14, wherein an end of the inner stator tooth remote from the stator yoke is provided with a plug-in slot, and a side of the pole shoe facing the inner stator tooth is provided with a plug-in tooth, and the plug-in tooth is engaged with the plug-in slot.

16. The stator according to claim 1, wherein the number of the inner stator teeth and the number of the stator slots are six, the number of the first phase winding, the number of the second phase winding, and the number of the third phase winding are two, and the two first phase windings, the two second phase windings, and the two third phase windings rotate 180 degrees around a central axis of the stator yoke as a rotation center, and directions of currents are opposite to each other.

17. An electrical machine comprising a stator as claimed in any one of claims 1 to 16 and a rotor, the rotor being disposed within the stator.