CN211668761U - Speed reducer test system - Google Patents
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- CN211668761U CN211668761U CN202020771532.6U CN202020771532U CN211668761U CN 211668761 U CN211668761 U CN 211668761U CN 202020771532 U CN202020771532 U CN 202020771532U CN 211668761 U CN211668761 U CN 211668761U
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Abstract
The application provides a speed reducer test system belongs to speed reducer test technical field. The speed reducer testing system comprises a speed reducer testing stand, a lubricating oil circulation loop and a cooling device, and is used for testing the simulation working condition of the main speed reducer assembly in the speed reducer testing stand, wherein the lubricating oil circulation loop is communicated with the main speed reducer assembly and used for circulating lubricating oil in the main speed reducer assembly, and the cooling device cools the lubricating oil in the lubricating oil circulation loop, so that the heat dissipation of the lubricating oil in the main speed reducer assembly is realized, the temperature of the lubricating oil entering the main speed reducer assembly is maintained in a target temperature range, the high-efficiency and stable operation of the main speed reducer assembly is maintained, the influence of the temperature parameter change of the lubricating oil on a testing result is avoided, the error of testing parameters is reduced, and the testing efficiency is improved.
Description
Technical Field
The application relates to the technical field of speed reducer testing, in particular to a speed reducer testing system.
Background
The rotary speed reducer is widely applied to engineering machinery, such as an excavator, a rotary drilling rig, a pump truck, a crane and the like. The reducer is used as a pipe fitting device for the engineering machinery to perform rotary motion, and can bear radial load. Along with the development of engineering construction in China, the engineering machinery is used more and more, the faced operation environment is more and more complex, and the normal rotation working performance of the speed reducer can be ensured in the continuous operation of the engineering machinery under special working conditions.
In order to meet the requirement that the speed reducer can normally work under special working conditions, a simulation test needs to be carried out aiming at the special working conditions in the production research and development process of the speed reducer so as to ensure the stability and the safety of the speed reducer. In the test device provided in the prior art, the weight of a machine body of the engineering machinery is simulated through a test accompanying machine on a rotary platform, and then frequent starting, braking and reversing operations are carried out on a speed reducer to be tested. However, in continuous tests, the temperature of the lubricating oil inside the speed reducer is increased, and the temperature of the lubricating oil of different speed reducers is increased differently. Along with the increase of the testing time and times, the temperature of the lubricating oil changes along with the increase of the temperature of the lubricating oil, and the lubricating effect of the lubricating oil also changes along with the increase of the temperature of the lubricating oil, so that the internal transmission of the speed reducer is unstable, and further, the parameter obtained by multiple tests on the same performance of the same speed reducer has larger error, or the parameter obtained by the tests on the same performance of the same batch of speed reducers has larger error.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problems, the application provides a speed reducer testing system and a testing method, so that heat dissipation of lubricating oil in a main testing speed reducer assembly is realized, the temperature of the lubricating oil is maintained within a target temperature range, testing errors are reduced, and testing efficiency is improved.
To achieve this object, the present application provides a speed reducer testing system, comprising:
the speed reducer test bed comprises a main test speed reducer assembly;
a lubricating oil circulation loop which is communicated with the main test speed reducer assembly and is used for circulating the lubricating oil in the main test speed reducer assembly; and
and a cooling device provided on the lubricating oil circulation circuit for cooling the lubricating oil in the lubricating oil circulation circuit.
Preferably, the lubricating oil circulation loop comprises a first oil tank and a filter, an oil inlet and an oil outlet of the first oil tank are respectively communicated with the main speed reducer assembly, and the filter is arranged on the oil inlet and/or the oil outlet.
Preferably, cooling device includes circulating pump air cooler and temperature sensor, temperature sensor installs on first oil tank for detect the temperature of gear oil in the first oil tank, work as when the temperature of gear oil is greater than and predetermines the target temperature, circulating pump air cooler starts.
Preferably, the lubricating oil circulation circuit further comprises a first pressure regulating valve, and the first pressure regulating valve is arranged at the oil outlet.
Preferably, the speed reducer test stand further includes: a rotary platform and an accompanying speed reducer assembly; the main trial speed reducer assembly and the accompanying trial speed reducer assembly are respectively assembled with the rotary platform in a rotating mode, and the accompanying trial speed reducer assembly and the main trial speed reducer assembly form a pair of torsion.
Preferably, the main reducer assembly comprises a first reducer and a driving device, the first reducer comprises a first input end and a first output end opposite to the first input end, the first input end is connected with the driving device, the first output end is in running fit with the rotary platform, and the first reducer is communicated with the lubricating oil circulation loop.
Further preferably, the drive means comprises one of a drive motor or a hydraulic motor.
Preferably, the test accompanying speed reducer assembly comprises a second speed reducer and a load simulation device, the second speed reducer comprises a second input end and a second output end opposite to the second input end, the second input end is in running fit with the rotary platform, and the second output end is connected with the load simulation device.
Preferably, the load simulation device includes a hydraulic pump and a pressure-regulating circulation oil path, the hydraulic pump is connected to the second output end, the pressure-regulating circulation oil path includes a second oil tank and a second pressure-regulating valve, wherein an oil suction port of the hydraulic pump is communicated with the second oil tank, and an oil discharge port of the hydraulic pump is sequentially communicated with the second pressure-regulating valve and the second oil tank.
Further preferably, the second pressure regulating valve includes one of a relief valve, a pressure reducing valve, or a sequence valve. The second pressure regulating valve is used for setting the pressure value of the high-pressure oil discharged from the oil outlet.
Preferably, the rotary platform comprises a support base and an inner gear ring component, the inner gear ring component is rotatably mounted on the support base, and the inner gear ring component is respectively in meshing transmission with the main test speed reducer assembly and the accompanying test speed reducer assembly.
The application also provides a speed reducer testing method, the speed reducer testing system is used, and the speed reducer testing method comprises the following steps:
s01: starting a speed reducer test bed to enable the main test speed reducer assembly to run to a preset working condition, wherein the lubricating oil in the main test speed reducer assembly is passively circulated by the lubricating oil circulation loop, and the cooling device cools the lubricating oil in the lubricating oil circulation loop to keep the temperature of the lubricating oil entering the main test speed reducer assembly within a target temperature range;
s02: keeping the main test speed reducer assembly to operate for a preset time under a preset working condition;
s03: and obtaining the test parameter information of the main speed reducer assembly, stopping the speed reducer test bed, and completing the test.
The beneficial effect of this application:
the application provides a speed reducer testing system and a testing method, which are used for carrying out simulation working condition testing on a main test speed reducer assembly in a speed reducer test bed, the speed reducer testing system comprises a speed reducer test bed, a lubricating oil circulation loop and a cooling device, the lubricating oil circulation loop is communicated with the main test speed reducer assembly and is used for circulating the lubricating oil in the main test speed reducer assembly, the cooling device cools the lubricating oil in the lubricating oil circulation loop, so that the heat dissipation of the lubricating oil in the main test speed reducer assembly is realized, the temperature of the lubricating oil entering the main test speed reducer assembly is maintained within a target temperature range, the efficient and stable operation of the main test speed reducer assembly is maintained, the temperature parameter change of the lubricating oil is prevented from influencing the test result, the error of the test parameter is reduced, and the test efficiency is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 shows a schematic structural diagram of a speed reducer testing system provided by an embodiment of the present application;
FIG. 2 shows a partial schematic view of a test-accompanying reducer assembly in an embodiment of the present application;
FIG. 3 shows a schematic partial view of a main test reducer assembly in an embodiment of the present application;
FIG. 4 shows a top view of a reducer test stand in an embodiment of the present application;
FIG. 5 is a schematic diagram showing an oil passage of a lubricating oil circulation circuit in the embodiment of the present application;
fig. 6 shows a schematic oil path diagram of the load simulator in the embodiment of the present application.
Description of the main element symbols:
1-installing a base; 2-a platform support plate; 3-accompanying the test of the speed reducer assembly; 4-main test reducer assembly; 5-lubricating oil circulation loop, 6-circulating pump air cooler; 20-a shock pad; 21-a ring gear assembly; 23-mounting holes; 30-a second reducer; 31-a load simulating device; 31 a-a hydraulic pump; 31 b-pressure gauge; 31 c-a second pressure regulating valve; 31 d-a second tank; 32-a second support; 33-a second transmission gear; 34-a second bearing; 40-a first reducer; 40 a-a first oil discharge port; 40 b-a first oil suction port; 41-drive means, 41 a-hydraulic motor; 42-a first support frame; 43-a first transfer gear; 44-a first bearing; 50-a first tank; 50 a-oil inlet; 50 b-oil outlet; 51-a filter; 52-a first pressure regulating valve; 60-a temperature sensor; 100-a reducer test bed; 201-inner ring gear piece, 202-outer fixed ring.
Detailed Description
Reference will now be made in detail to embodiments of the present application, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present application and are not to be construed as limiting the present application.
In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
Example one
Referring to fig. 1, the present embodiment provides a speed reducer testing system, including: a speed reducer test stand 100, a lubricating oil circulation circuit 5, and a cooling device. The speed reducer test bed 100 is used for testing the speed reducer and obtaining performance parameters of various aspects of the speed reducer, and the parameters can include a lubricating effect, torsion resistance, transmission efficiency and the like. The lubricating oil circulation circuit 5 is used for circulating the lubricating oil in the main speed reducer assembly 4, and the cooling device cools the lubricating oil in the lubricating oil circulation circuit 5 to maintain the temperature of the lubricating oil within a target temperature range.
The speed reducer test stand 100 includes: revolving platform, main speed reducer assembly 4 of trying on and accompany examination speed reducer assembly 3, main speed reducer assembly 4 of trying on with accompany examination speed reducer assembly 3 respectively with revolving platform rotates the assembly, accompany examination speed reducer assembly 3 with main speed reducer assembly 4 of trying on forms the antitorque song.
Referring to fig. 2 and 3 in combination, in particular, the rotary platform includes: a support base and an inner gear ring component 21 rotatably installed on the support base. The supporting base comprises an installation base 1 and a platform supporting plate 2, and the installation base 1 is arranged on the ground and is horizontally arranged. The platform supporting plate 2 is installed on the installation base 1, a rotation space is formed between the platform supporting plate 2 and the installation base 1, and the inner gear ring component 21 is rotatably installed in the rotation space.
In some specific embodiments, a shock absorbing pad 20 is disposed between the platform supporting plate 2 and the mounting base 1.
In this embodiment, the ring gear assembly 21 includes an inner ring gear 201 and an opposite outer fixing ring 202, and the outer fixing ring 202 is sleeved outside the inner ring gear 201 and is coaxially disposed with the inner ring gear 201. The outer fixing ring 202 is installed on the installation base 1, the inner gear ring piece 201 forms rotation and rotation matching with the outer fixing ring 202 through a plurality of movable balls, and teeth used for meshing are arranged on the inner side of the inner gear ring.
In some specific embodiments, the ring gear assembly 21 is a rotary support member, and the inner ring of the rotary support member is provided with teeth for engagement, i.e., the inner ring is the inner ring gear member 201.
In some specific embodiments, the ring gear assembly 21 includes a rotary support and an inner ring gear member 201, and the inner ring gear member 201 is rotatably mounted on an inner ring of the rotary support.
In some specific embodiments, the mounting base 1 is directly placed on the ground or fixedly mounted on the ground through bolts.
Referring to fig. 1, 3, 4 and 5, the main reducer assembly 4 includes: a first speed reducer 40 and a drive device 41. The first speed reducer 40 is mounted on the platform support plate 2 through a first support frame 42, and the platform support plate 2 is provided with a corresponding mounting hole 23. The first reducer 40 includes a first input and an opposing first output. First output orientation installation base 1 sets up, and installs first transmission gear 43, first transmission gear 43 with first support frame 42 passes through first bearing 44 normal running fit, first transmission gear 43 with ring gear 201 forms the meshing transmission, first input is connected drive arrangement 41.
In some specific embodiments, the first transmission gear 43 may be a gear shaft structure, which is connected to the first output end through a coupling.
It can be understood that the driving device 41 drives the first input end to rotate, and the first output end outputs power, and drives the first transmission gear 43 to be in meshing transmission with the inner gear ring member 201, so as to drive the inner gear ring member 201 to rotate.
Referring to fig. 5, in this embodiment, a first oil outlet 40a and an opposite first oil inlet 40b are further disposed on the first speed reducer 40, and the first oil outlet 40a and the first oil inlet 40b are respectively communicated with the lubricating oil circulation circuit 5, so that the lubricating oil in the first speed reducer 40 circulates in the lubricating oil circulation circuit 5. Specifically, the first speed reducer 40 rotates to form positive pressure at the first oil outlet 40a, so that the lubricating oil in the first speed reducer 40 is discharged into the lubricating oil circulation circuit 5, and negative pressure is formed at the first oil inlet 40b, so that the lubricating oil in the lubricating oil circulation circuit 5 is sucked into the first speed reducer 40, and a self-circulation of the lubricating oil is formed.
In some specific embodiments, the lubricating oil may be selected from gear oil, hydraulic oil, and the like, which are just mentioned and are not intended to limit the scope of the present application. The lubricating oil is mainly selected from liquid lubricants capable of forming flow so as to ensure smooth circulation flow.
Further, the driving device 41 includes a driving motor or a hydraulic motor 41a, which is just a few examples and is not intended to limit the scope of the present application. In the present embodiment, the driving device 41 selects the hydraulic motor 41a, and the second oil tank 31d is connected to the hydraulic motor 41a through a pipeline.
Referring to fig. 1, 2, 4 and 6, the auxiliary reduction gear assembly 3 is disposed on the other side of the rotary platform relative to the main reduction gear assembly 4, and is configured to form a twist with the main reduction gear assembly 4. Specifically, accompany and try on speed reducer assembly 3 includes: a second speed reducer 30 and a load simulator 31. The second speed reducer 30 is mounted on the platform support plate 2 through a second support frame 32, a corresponding mounting hole 23 is formed in the platform support plate 2, and the second speed reducer 30 comprises a second input end and a second output end opposite to the second input end. The second input orientation installation base 1 sets up, and installs second drive gear 33, the second driving gear with second support frame 32 passes through second bearing 34 normal running fit, second drive gear 33 with inner ring spare 201 forms the meshing transmission, the second output is connected load analogue means 31.
In some specific embodiments, the second transmission gear 33 may be a gear shaft structure, which is connected to the second input end through a coupling.
It can be understood that the first speed reducer 40 drives the inner ring gear member 201 to rotate, the inner ring gear member 201 drives the second transmission to rotate, power is transmitted to the second speed reducer 30, the second speed reducer 30 transmits power to the load simulator 31 through the second output end, and the load simulator 31 gives the second output end rotation resistance of the second speed reducer 30, so as to form the torque between the second speed reducer 30 and the first speed reducer 40. The resistance is the simulation load provided by the accompanying speed reducer assembly 3 for the main test speed reducer assembly 4.
Referring to fig. 6, in a further embodiment, the load simulator 31 includes: a hydraulic pump 31a and a pressure-regulating circulation line. The hydraulic pump 31a is mounted at the second output end through a coupling, and the pressure-regulating circulating oil path includes the second oil tank 31d and a second pressure-regulating valve 31 c. The hydraulic pump 31a includes a second oil suction port connected to the second oil tank 31d through a pipeline, and a second oil discharge port sequentially connected to the second pressure regulating valve 31c and the second oil tank 31d through a pipeline.
It can be understood that the second reducer 30 drives the hydraulic pump 31a to rotate through the second output end, the oil suction port of the hydraulic pump 31a sucks oil from the second oil tank 31d, and the hydraulic pump 31a sucks oil and discharges high-pressure oil from the oil discharge port. The high-pressure oil needs to be returned to the second tank 31d through the second pressure regulating valve 31 c. Furthermore, by adjusting the opening pressure of the second pressure adjusting valve 31c, the rotation of the hydraulic pump 31a absorbs oil and further the rotation of the second reducer 30 driving the hydraulic pump 31a receives the resistance, which is the simulated load provided by the test-assistant reducer assembly 3 to the main test reducer assembly 4. The second pressure regulating valve can be selected to regulate the resistance more accurately, and the testing precision is improved.
In some specific embodiments, the second oil tank 31d common to the hydraulic pump 31a and the hydraulic motor 41a may be separately provided as an independent oil tank.
In some specific embodiments, the second regulator valve comprises one of a relief valve, a throttle valve, a pressure relief valve, a pressure reducing valve, or a sequence valve. The second pressure regulating valve 31c is used to set the pressure value of the high pressure oil discharged from the oil discharge port. It should be understood that the above description is intended by way of example only and is not intended as a limitation on the scope of the present application.
In this embodiment, a pressure regulating valve is selected as the relief valve, and further, a pressure gauge 31b is further installed between the second oil discharge port and the second pressure regulating valve 31c, and the pressure gauge 31b may be a mechanical or electronic pressure gauge 31b for displaying the pressure value of the second oil discharge port more intuitively.
The lubricating oil circulation circuit 5 includes: a first tank 50, a filter 51 and a first pressure regulating valve 52. An oil inlet 50a and an oil outlet 50b of the first oil tank 50 are respectively communicated with the first oil outlet 40a and the first oil inlet 40b of the first speed reducer 40 through pipelines.
In this embodiment, the filter 51 is disposed on the oil inlet 50a to clean and filter the lubricating oil discharged from the first oil outlet 40a, so as to ensure that the lubricating oil returned to the first oil inlet 40b through the first oil tank 50 is clean.
In some specific embodiments, the oil inlet 50a and the oil outlet 50b are both provided with valves, and the valves may be manual valves, electric valves, or a combination of manual valves and electric valves.
In some specific embodiments, the filter 51 is disposed on the oil outlet 50b, or the filter 51 is disposed on both the oil inlet 50a and the oil outlet 50b, which can clean and filter the lubricating oil entering the first oil suction port 40 b.
It can be understood that the clean lubricating oil can ensure that the first speed reducer 40 maintains efficient and stable operation, and further reduce errors of the test parameters. Meanwhile, the stability and the safety of the main test speed reducer assembly 4 are guaranteed, the test stop caused by the speed reducer faults and other reasons in the test process is reduced, and the test efficiency is improved.
In this embodiment, the first pressure regulating valve 52 is disposed at the oil outlet 50b, and is configured to regulate the oil pressure of the lubricating oil delivered from the oil outlet 50b to the first speed reducer 40, so as to maintain the internal pressure of the first speed reducer 40 stable, and ensure that the oil amount of the lubricating oil in the first speed reducer 40 is constant, so as to avoid the influence on the test effect due to the fluctuation of the pressure and the oil amount, thereby further reducing the test error and improving the test efficiency.
In this embodiment, the first oil tank 50 is further provided with a liquid level controller, and the liquid level controller is configured to detect the oil level of the lubricating oil in the first oil tank 50 and is linked with the first pressure regulation. Specifically, when the oil level of the first oil tank 50 is higher than a test set value, the oil outlet 50b discharges oil, meanwhile, the oil pressure of the discharged oil is adjusted by the first pressure regulating valve 52, lubricating oil enters the first speed reducer 40 through the first oil suction port 40b, and after the lubricating oil is lubricated in the first speed reducer 40, the lubricating oil is discharged into the first oil tank 50 through the first oil discharge port 40a, so that a complete circulation loop is formed.
Referring to fig. 1, 3 and 5, the cooling device is disposed on the lubricating oil circulation circuit 5, and includes: a circulating pump air cooler 6 and a temperature sensor 60. Wherein, temperature sensor 60 is installed on first oil tank 50, and with circulating pump air cooler 6 connection by wire, be used for detecting the temperature of gear oil in first oil tank 50, circulating pump air cooler 6 sets up on the first oil tank 50. The temperature sensor 60 constantly monitors the lubricating oil in the first oil tank 50, when the temperature of the lubricating oil in the first oil tank 50 is higher than a preset target temperature, the circulating pump air cooler 6 starts cooling to maintain the temperature of the lubricating oil within a target temperature range required by the test, and when the temperature of the lubricating oil is reduced to the target temperature range, the circulating pump air cooler 6 stops. So as to ensure that the lubricating oil conveyed to the first speed reducer 40 is always maintained within a target temperature range, reduce the test error and improve the test efficiency. It is understood that the target temperature range is set by the test according to the actual situation.
The circulating pump air cooler 6 comprises an air cooler and a circulating pump, and lubricating oil is pumped by the circulating pump and passes through the air cooler to realize cooling.
With reference to fig. 1 to 6, the present embodiment is implemented as follows:
in the main reduction gear unit assembly 4, the hydraulic motor 41a drives the first reduction gear unit 40 to rotate, and the first transmission gear 43 drives the inner ring gear 201 to rotate.
The accompanying test speed reducer assembly 3 simulates the actual working condition of the main test speed reducer assembly 4, the inner gear ring piece 201 drives the second transmission gear 33 to rotate so as to drive the second speed reducer 30 to rotate, and the second output end is connected with the load simulation device 31. The load simulator 31 provides resistance to rotation of the second output end of the second speed reducer 30, so as to form a torque between the second speed reducer 30 and the first speed reducer 40.
In the lubricating oil circulation circuit 5, the first reduction gear 40 rotates to form a pressure inside, the pressure discharges the lubricating oil in the first reduction gear 40 from the first oil discharge port 40a, and the lubricating oil enters the first oil tank 50 through the oil inlet 50 a. Meanwhile, the first oil suction port 40b sucks the lubricating oil from the oil outlet 50b due to a negative pressure. The filter 51 is disposed at the oil inlet 50a, and cleans and filters the lubricating oil entering the first oil tank 50, so that the lubricating oil sucked by the first oil suction port 40b is also clean.
The cooling device dissipates heat from the lubricant in the first oil tank 50, and maintains the lubricant sucked into the first oil suction port 40b within a target temperature range.
The speed reducer testing system provided by this embodiment provides lubricating oil with stable pressure, stable flow and stable temperature for the first speed reducer 40 in the main test speed reducer assembly 4, and greatly reduces the influence of the lubricating oil on the testing parameters. Therefore, parameter errors obtained by multiple tests of the same performance of the same speed reducer or parameter errors obtained by the tests of the same performance of the same batch of speed reducers are greatly reduced, and the detection precision is improved. Meanwhile, the phenomenon that the temperature of the first speed reducer 40 is too high or the first speed reducer is stopped due to faults caused by lubricating oil is reduced, and the testing efficiency is improved.
Example two
With continuing reference to fig. 1 and fig. 2, the present embodiment provides a speed reducer testing system, which is obtained by modifying the trial-and-error speed reducer assembly 3 on the basis of the first embodiment, and the other schemes are not adjusted, and the technical scheme in the first embodiment is continuously used. The specific change points are as follows:
the accompanying test speed reducer assembly 3 is arranged on the other side of the rotary platform relative to the main test speed reducer assembly 4 and is used for forming a twist with the main test speed reducer assembly 4. Specifically, accompany and try on speed reducer assembly 3 includes: a second speed reducer 30 and a load simulator 31. The second speed reducer 30 is mounted on the platform support plate 2 through a second support frame 32, and the second speed reducer 30 includes a second input end and an opposite second output end. The second input is connected load analogue means 31, the second output orientation installation base 1 sets up, and installs second drive gear 33, second drive gear 33 with second support frame 32 passes through second bearing 34 normal running fit, second drive gear 33 with inner ring gear 201 forms the meshing transmission.
EXAMPLE III
With reference to fig. 1 and fig. 2, the present embodiment provides a speed reducer testing system, which is obtained by modifying the load simulator 31 in the test-accompanying speed reducer assembly 3 based on the first embodiment or the second embodiment, and other schemes are not adjusted, so that the technical scheme in the first embodiment is continuously used. Specifically, the load simulator 31 is an inertial flywheel structure.
Example four
Referring to fig. 1 to 6, the present embodiment provides a speed reducer testing method, which is applied to the speed reducer testing system provided in the first embodiment, the second embodiment, or the third embodiment. Specifically, the speed reducer testing method comprises the following steps:
s01: starting the speed reducer test bed 100 to enable the first speed reducer 40 to operate to a preset working condition;
the hydraulic motor 41a drives the first speed reducer 40 to rotate, the first transmission gear 43 drives the inner gear piece 201 to rotate, and the inner gear piece 201 drives the second transmission gear 33 to rotate, so as to drive the second speed reducer 30 to rotate. The second output end drives the hydraulic pump 31a to rotate, an oil suction port of the hydraulic pump 31a sucks oil from the second oil tank 31d, and the hydraulic pump 31a discharges high-pressure oil from the oil discharge port after sucking the oil.
By adjusting the opening pressure of the second pressure adjusting valve 31c, that is, the opening pressure of the relief valve in this embodiment, the rotation of the hydraulic pump 31a absorbs oil and further the rotation of the second reducer 30 driving the hydraulic pump 31a receives the resistance, which is the simulated load provided by the test-assistant reducer assembly 3 to the main reducer assembly 4.
The first speed reducer 40 discharges the lubricating oil from the first oil discharge port 40a, the lubricating oil is filtered and cleaned by the filter 51, and then the lubricating oil enters the first oil tank 50, and the first oil suction port 40b sucks the oil from the first oil tank 50. When the liquid level controller detects that the oil level of the lubricating oil in the first oil tank 50 is higher than a test set value, the oil outlet 50b discharges oil, meanwhile, the oil discharge pressure of the oil outlet 50b is adjusted through the first pressure regulating valve 52, and the lubricating oil enters the first speed reducer 40 through the first oil suction port 40 b.
The temperature sensor 60 constantly monitors the lubricating oil in the first oil tank 50, when the temperature of the lubricating oil in the first oil tank 50 is higher than a preset target temperature, the circulating pump air cooler 6 starts cooling to maintain the temperature of the lubricating oil within a target temperature range required by the test, and when the temperature of the lubricating oil is reduced to the target temperature range, the circulating pump air cooler 6 stops.
S02: keeping the main test speed reducer assembly 4 running for a preset time under a preset working condition;
and the preset working condition corresponds to the opening pressure of the overflow valve. In the present embodiment, the predetermined time period is preferably 1000 hours or more.
S03: and obtaining the test parameter information of the first speed reducer 40 in the main test speed reducer assembly 4, and stopping the speed reducer test bed 100 to finish the test.
The parameter information includes parameter information of the first speed reducer 40, such as pressure, lubrication effect, anti-torsion capability, and transmission efficiency.
In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present application, and that variations, modifications, substitutions and alterations may be made to the above embodiments by those of ordinary skill in the art within the scope of the present application.
Claims (11)
1. A speed reducer test system, comprising:
the speed reducer test bed comprises a main test speed reducer assembly;
a lubricating oil circulation loop which is communicated with the main test speed reducer assembly and is used for circulating the lubricating oil in the main test speed reducer assembly; and
and a cooling device provided on the lubricating oil circulation circuit for cooling the lubricating oil in the lubricating oil circulation circuit.
2. The reducer testing system according to claim 1, wherein the lubricating oil circulation loop comprises a first oil tank and a filter, an oil inlet and an oil outlet of the first oil tank are respectively communicated with the main reducer assembly, and the filter is arranged on the oil inlet and/or the oil outlet.
3. The speed reducer testing system according to claim 2, wherein the cooling device comprises a circulating pump air cooler and a temperature sensor, the temperature sensor is mounted on the first oil tank and used for detecting the temperature of gear oil in the first oil tank, and the circulating pump air cooler is started when the temperature of the gear oil is higher than a preset target temperature.
4. The reducer testing system of claim 2, the lube oil circulation loop further comprising a first pressure regulating valve disposed at the oil outlet.
5. The reducer test system according to any one of claims 1 to 4, wherein the reducer test stand further comprises: a rotary platform and an accompanying speed reducer assembly; the main trial speed reducer assembly and the accompanying trial speed reducer assembly are respectively assembled with the rotary platform in a rotating mode, and the accompanying trial speed reducer assembly and the main trial speed reducer assembly form a pair of torsion.
6. The reducer testing system according to claim 5, wherein the main reducer assembly comprises a first reducer and a driving device, the first reducer comprises a first input end and a first output end opposite to the first input end, the first input end is connected with the driving device, the first output end is in rotating fit with the rotating platform, and the first reducer is communicated with the lubricating oil circulation loop.
7. The reducer testing system of claim 6, wherein the drive device comprises one of a drive motor or a hydraulic motor.
8. The reducer testing system according to claim 5, wherein the test-accompanying reducer assembly comprises a second reducer and a load simulator, the second reducer comprises a second input end and a second output end opposite to the second input end, the second input end is in rotating fit with the rotating platform, and the second output end is connected with the load simulator.
9. The reducer testing system according to claim 8, wherein the load simulator comprises a hydraulic pump and a pressure-regulating circulation oil path, the hydraulic pump is connected to the second output end, the pressure-regulating circulation oil path comprises a second oil tank and a second pressure-regulating valve, an oil suction port of the hydraulic pump is communicated with the second oil tank, and an oil discharge port of the hydraulic pump is sequentially communicated with the second pressure-regulating valve and the second oil tank.
10. The reducer testing system according to claim 9, wherein the second pressure regulating valve comprises one of an overflow valve, a pressure relief valve, or a sequence valve.
11. The speed reducer testing system according to claim 5, wherein the rotary platform comprises a supporting base and an inner gear ring component, the inner gear ring component is rotatably mounted on the supporting base, and the inner gear ring component is in meshing transmission with the main test speed reducer assembly and the test-accompanying speed reducer assembly respectively.
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| CN202020771532.6U CN211668761U (en) | 2020-05-11 | 2020-05-11 | Speed reducer test system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020771532.6U CN211668761U (en) | 2020-05-11 | 2020-05-11 | Speed reducer test system |
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