CN211662314U

CN211662314U - Automatic material distributing machine

Info

Publication number: CN211662314U
Application number: CN201921898849.XU
Authority: CN
Inventors: 徐世大
Original assignee: Derui Shengxing Dalian Assembly Construction Technologies Co ltd
Current assignee: Derui Shengxing Dalian Assembly Construction Technologies Co ltd
Priority date: 2019-11-06
Filing date: 2019-11-06
Publication date: 2020-10-13
Anticipated expiration: 2029-11-06

Abstract

The utility model provides an automatic distributing machine, there are two or more than two tracks along ground longitudinal extension, the precast concrete mould has been placed between two tracks, distributing machine has the distributing machine frame main part of lower part, the distributing device on upper portion, the distributing device passes through guiding mechanism and is connected with distributing machine frame main part, the distributing device passes through guiding mechanism to be fixed in distributing machine frame main part top, the relative distributing machine frame main part of distributing device can fluctuate, be provided with pressure sensor between distributing device and the distributing machine frame main part, distributing machine frame main part bottom has two first pulleys, first pulley and track sliding connection. The invention can continuously distribute materials into the concrete moulds, can adjust the distribution amount at any time according to different concrete moulds, monitors and controls the distribution amount and the concrete amount in the distribution device in real time, improves the construction efficiency, reduces the personnel cost and improves the construction efficiency by 3 times.

Description

Automatic material distributing machine

Technical Field

The invention relates to the field of building precast concrete components, in particular to a distributing machine capable of automatically distributing materials into a concrete precast component mould.

Background

With the rapid development of the building field, the existing house and factory building mostly use reinforced concrete prefabricated parts, and the concrete prefabricated parts are mostly generated in the factory in advance and then are transported to a construction site for assembly and construction. The existing concrete prefabricated parts are all manually operated, concrete is poured into a mould, and the concrete prefabricated parts are supported.

Chinese patent No. 201610977301.9 (patent name: automatic distributing machine) discloses a distributing machine capable of automatically and uniformly distributing materials into a mold, wherein the automatic distributing machine can automatically operate through machinery to uniformly pour concrete into a mold of a concrete prefabricated part. However, the automatic material distributor cannot continuously distribute materials, and after one-time material distribution, the mold for material distribution needs to be manually processed, and then the next material distribution is carried out; moreover, the automatic distributing machine cannot know the amount of discharged materials at each time and the amount of the residual concrete in the hopper after discharging materials at each time.

Disclosure of Invention

In order to solve the problems, the invention provides an automatic distributing machine, which aims to achieve the purposes of continuously distributing materials, accurately adjusting the amount of distributed concrete and observing the amount of residual concrete in a hopper in real time according to concrete prefabricated parts with different specifications, and adopts the following technical scheme:

the utility model provides an automatic distributing machine, has two or two above tracks that extend ground vertically, infinitely extend, two precast concrete mould has been placed between the track, distributing machine frame main part, the distributing device on upper portion of distributing machine has the lower part, distributing device pass through guiding mechanism with distributing machine frame main part is connected, distributing device passes through guiding mechanism fixes distributing machine frame main part top, distributing device cloth machine frame main part can fluctuate relatively, distributing device with be provided with pressure sensor between the distributing machine frame main part, distributing machine frame main part bottom has two first pulleys, first pulley with track sliding connection.

The distributing device is provided with two main trusses and a hopper, the hopper is located between the two main trusses, the main trusses are perpendicular to the rails, the hopper is provided with a feed inlet at the top, a hopper main body at the middle part and a discharge outlet at the bottom, the hopper main body is connected with the main trusses in a sliding mode through a second pulley, the distributing device is further provided with an operation seat and a display screen, the display screen is fixed to the hopper main body, the operation seat is supported through a support, the suspension is arranged in front of the display screen, and the discharge outlet is provided with a discharge baffle.

The guide mechanism plays roles of connecting and protecting the distributing device and the distributing machine frame main body, ensures that the distributing device cannot generate deviation when moving up and down above the distributing machine frame main body, ensures that the distributing device can vertically float up and down above the distributing machine frame main body and cannot swing left and right. The distributing device has the splendid attire concrete in the hopper, and the concrete volume that is equipped with in the hopper can obtain through the pressure sensor response, and pressure sensor passes through the pipeline with sensing signal and carries to the display screen on, and the staff shows through the display screen and reads data, can learn how much the concrete volume in the hopper. The distributing device is equivalent to a bearing plate in a scale, the concrete amount in the hopper can be accurately sensed by the pressure sensor and is conveyed to the display screen to be read by a worker, and the worker can control the opening and closing of the discharging baffle plate through the remote controller. After the discharge baffle is opened, the concrete is at the in-process of bleeding, and pressure sensor responds to the concrete in real time and releases data to transmit to the display screen on, the concrete is at the in-process of bleeding, and data on the display screen is constantly beating, along with the change of concrete volume, the data real-time change on the display screen. The operator sits on the operation seat, and controls the opening and closing of the discharging baffle plate by reading the data of the display screen, so as to control the concrete discharge amount.

A plurality of precast concrete moulds are continuously arranged between two rails along the longitudinal direction of the rails, a distributing machine is connected with the rails in a sliding mode through a first pulley and can move longitudinally along the rails, the distributing machine can move forwards or backwards on the rails, the distributing machine can continuously inject concrete into the moulds along with the forward movement of the distributing machine along the rails, the distributing machine can continuously distribute the material into the arranged concrete moulds conveniently, the concrete moulds can be quickly and continuously moved from one concrete mould to the next concrete mould, the process is not required to be stopped, the material discharge amount is controllable, and the residual concrete amount and the material discharge amount in a hopper can be displayed and read through a display screen. The hopper can extend the main truss lateral sliding, makes things convenient for the lateral adjustment discharge gate position relative concrete mold to and make things convenient for the hopper to the interior cloth of concrete mold in horizontal direction. Therefore, the distributing machine is adjustable in the longitudinal direction and the transverse direction relative to the concrete mould, and the aim of uniformly distributing materials in the concrete mould can be fulfilled.

The structure of the pressure sensor is arranged between the distributing device and the distributing machine frame main body, the hopper and the main truss are equivalent to a weighing plate, the pressure sensor senses the concrete amount in the hopper, and transmits and displays a sensing signal to the display screen for an operator to read, and the operator can know the concrete amount discharged by the distributing machine in the working process at each time.

Operating personnel is through controlling opening and shutting of remote controller control discharge baffle, pressure sensor transmits the display screen with response data, data on the display screen are updated in real time, different according to the specification of preparation concrete prefabricated component, required concrete volume is also different, through reading the data on the display screen, can know the concrete volume of releasing in to the concrete mould, and surplus concrete volume in the hopper, and then can know the concrete volume of releasing at every turn, can control the concrete volume of releasing in to the concrete mould at every turn. The pedal switch can control the material distributor to move forward and backward on the track, and a pedal button is arranged at the seat position, so that the operation is more convenient.

Above-mentioned automatic distributing machine, further, cloth machine frame main part top has two auxiliary trusses, the main truss sets up the auxiliary truss top, the main truss with the auxiliary truss parallels, the main truss passes through guiding mechanism with the auxiliary truss is connected, the welding of auxiliary truss both ends has first angle steel, the lower skin weld of main truss has the second angle steel, the second angle steel inserts in the first angle steel, first angle steel with guiding mechanism is constituteed to the second angle steel. The guide mechanism is composed of a first angle steel and a second angle steel, the second angle steel is inserted into the first angle steel, and can float up and down in the second angle steel in the first angle steel.

In the automatic material distributing machine, furthermore, the number of the pressure sensors and the number of the guide mechanisms are four, the four pressure sensors are respectively arranged at two ends of the auxiliary truss and the main truss, and the pressure sensors are arranged between the auxiliary truss and the main truss, are placed at two ends of the auxiliary truss and are in contact with the main truss. 4 pressure sensors and guide mechanisms are arranged between the distributing device and the distributing machine frame main body and are respectively arranged at four corners of the distributing machine frame main body, so that the distributing device is supported, and meanwhile, the pressure sensors and the guide mechanisms are distributed around, so that concrete filled in the distributing device can be accurately measured.

Above-mentioned automatic cloth machine, further, first pulley is through first motor drive, the second pulley is through second motor drive, first motor the second motor is fixed in the cloth machine frame main part, still be fixed with the control box in the cloth machine frame main part, the control box control first motor the second motor.

Above-mentioned automatic cloth machine, further, have foot-operated button on the operation seat, foot-operated switch with the control box is connected. The foot-operated switch is connected with the control box, and the first motor and the second motor of control box control, and then, operating personnel controls the cloth machine through trampling foot-operated switch and gos forward on the track, retreat to and hopper lateral shifting on the main truss. The pedal switch is adopted, so that an operator can conveniently control the material distributor in the construction process.

Above-mentioned automatic distributing machine, further, be provided with the auger in the hopper, the auger passes through third motor drive. An operator controls the third motor through the operation remote controller, the third motor is started, the packing auger is started, and the packing auger continuously stirs the concrete in the hopper to prevent the concrete from caking. The operation of the packing auger and the opening and closing of the discharge baffle are controlled by a remote controller.

Above-mentioned automatic distributing machine, further, set up walking platform and safety barrier around the feed inlet. For making things convenient for operating personnel to overhaul the distributing device, be provided with the walking platform, operating personnel can walk on the platform, and the safety barrier who is equipped with plays protection operating personnel's purpose.

Above-mentioned automatic cloth machine, further, cloth machine frame main part still is provided with vertical cat ladder. The cat ladder makes things convenient for operating personnel to climb to cloth machine top, looks over, overhauls each part at cloth machine top, looks over, maintains the operation such as.

Above-mentioned automatic cloth machine, further, first pulley parcel has the iron-made safety cover outward. The safety cover plays the guard action to first pulley, prevents when being under construction in the factory building, collides the machine, leads to damaging.

Above-mentioned automatic distributing machine, further, hopper main part welding has the second pulley, main truss upper surface has the slide, the second pulley with the slide cooperatees.

The invention can continuously and uninterruptedly distribute materials into the concrete moulds along the longitudinal direction of a factory building, can adjust the distribution amount at any time according to different concrete moulds, monitor and control the distribution amount and the concrete amount in the distribution device in real time, improve the construction efficiency, reduce the personnel cost, only need one operator to distribute materials for a row of concrete moulds in a short time, and improve the construction efficiency by 3 times.

Drawings

FIG. 1 is a schematic perspective view of the present invention 1;

FIG. 2 is a schematic perspective view of the present invention, FIG. 2;

FIG. 3 is a schematic perspective view of the present invention 3;

FIG. 4 is a schematic front view of the present invention;

FIG. 5 is a schematic top view of the present invention;

FIG. 6 is a schematic view of the operation of the spreader on rails;

FIG. 7 is an enlarged view of the circled portion of FIG. 3;

wherein: the material distribution device comprises a 1-rail, a 2-material distribution machine frame main body, a 3-material distribution device, a 301-main truss, a 302-material inlet, a 303-material outlet, a 304-hopper main body, a 4-pressure sensor, a 5-guide mechanism, a 501-first angle steel, a 502-second angle steel, a 6-auger, a 7-first pulley, an 8-second pulley, a 9-slideway, a 10-concrete mold, an 11-auxiliary truss, a 12-ladder stand, a 13-control box, a 14-display screen, a 15-operation seat, a 16-bracket, a 17-walking platform, an 18-safety guardrail, a 19-third motor and a 20-first generator.

Detailed Description

The invention is further explained with reference to the drawings.

An automatic material distributor is provided with two rails 1 which extend longitudinally and infinitely in a plant, a plurality of precast concrete component molds 10 are longitudinally arranged in the extension room between the two rails, a material distribution device 3 is connected above a material distributor frame main body 2 through a guide mechanism 5, and a pressure sensor 4 is further arranged between the material distribution device and the material distributor frame main body. As shown in fig. 1, 2, 3 and 4, the bottom of the frame body of the material distributor is provided with a first pulley 7, the first pulley is driven by a first motor 20 and is in contact with the track, the material distributor is in sliding connection with the track through the first pulley, and a protective cover is wrapped outside the first pulley.

The distributing device is provided with two rows of main trusses 301 which are perpendicular to the rails. A hopper is arranged between the two rows of main trusses, and the hopper is provided with a feeding hole 302 at the top, a hopper main body 303 at the middle and a discharging hole 304 at the bottom, and the discharging hole is also provided with a discharging baffle (the discharging baffle is not shown in the schematic diagram). Hopper main part and main truss pass through second pulley 8 sliding connection, and hopper main part lower surface has the second pulley, has slide 9 on the main truss, and the second pulley cooperatees with the slide, and the second pulley passes through the drive of second motor (the second motor is not shown in the sketch map), and the hopper can transversely be followed the main truss and slided back and forth, conveniently to the horizontal cloth in the concrete mould. The top of the hopper is provided with a feeding hole, the periphery of the feeding hole is provided with a walking platform 17 and a safety guardrail 18, the lower end of the hopper is provided with a discharging hole, and the discharging hole is internally provided with a discharging baffle. As shown in fig. 5, the packing auger 6 is arranged in the hopper, the packing auger is driven by the third motor 19, the remote controller controls the third motor, the third motor is opened and closed by operating the remote controller, the packing auger is further controlled to operate, the packing auger continuously works in the hopper, the concrete is stirred, and the concrete block is placed.

The top end of the main body of the cloth machine frame is provided with an auxiliary truss 11, the auxiliary truss is parallel to the main truss, a pressure sensor and a guide mechanism are arranged between the main truss and the auxiliary truss, the number of the pressure sensor and the number of the guide mechanism are respectively 4, and the pressure sensor and the guide mechanism are respectively arranged at two ends of the main truss and the auxiliary truss. The lower surface of the main truss is welded with a second angle steel 502, the end part of the auxiliary truss is welded with a first angle steel 501, and the second angle steel is inserted into the first angle steel to form a guide mechanism (as shown in fig. 7). The frame body of the distributing machine is also fixedly provided with a crawling ladder 12, so that workers can conveniently climb to the high position of the distributing machine to check, maintain, construct and the like the distributing machine. A control box 13 is fixed on the main body of the frame of the distributing machine and supplies power to the whole distributing machine.

The operating personnel controls opening and closing of the discharging baffle plate by operating the remote controller, and the distributing machine is also provided with a display screen 14 which is fixed on the hopper main body.

Pressure sensor sends the pressure data who senses to the display screen, shows through the display screen, makes things convenient for operating personnel to observe data. The distributing machine is further provided with an operation seat 15, the operation seat is fixedly connected with a main frame body of the distributing machine through a support 16, a foot-operated switch is further arranged below the operation seat, the foot-operated switch is connected with a control box, the control box is connected with a first motor and a second motor, the control box drives the first motor and the second motor to work, the distributing machine is controlled to slide on the rail through the foot-operated switch, and the hopper moves on the main truss.

The invention can continuously distribute materials into the mould, can adjust the amount of the concrete discharged into the mould in real time according to different specifications of the concrete prefabricated part, and can monitor the amount of the concrete in the hopper and the amount of the concrete discharged from the hopper each time in real time through the display screen. Need not artifical concrete that emptys to the mould in, practiced thrift a large amount of manual works, labour saving and time saving.

Claims

1. An automatic distributing machine has two or more than two tracks (1) along ground longitudinal extension, two precast concrete mould (10) have been placed between the track, its characterized in that: the distributing machine is provided with a distributing machine frame main body (2) at the lower part and a distributing device (3) at the upper part, the distributing device is connected with the distributing machine frame main body through a guide mechanism (5), the distributing device is fixed above the distributing machine frame main body through the guide mechanism, the distributing device can float up and down relative to the distributing machine frame main body, a pressure sensor (4) is arranged between the distributing device and the distributing machine frame main body, two first pulleys (7) are arranged at the bottom of the distributing machine frame main body, and the first pulleys are in sliding connection with the rails;

the distributing device has two main trusses (301) and hopper, the main truss with the track is mutually perpendicular, the hopper is located two between the main truss, the hopper has feed inlet (302) at top, the hopper main part (303) at middle part and discharge gate (304) of bottom, the hopper main part pass through second pulley (8) with main truss sliding connection, the cloth machine still has operation seat (15) and display screen (14), the display screen is fixed in the hopper main part, the operation seat passes through support (16) and supports, and unsettled setting is in display screen the place ahead, the discharge gate has ejection of compact baffle.

2. An automatic material distributor as defined in claim 1 wherein: cloth machine frame main part top has two auxiliary truss (11), the main truss sets up the auxiliary truss top, the main truss with the auxiliary truss parallels, the main truss passes through guiding mechanism with the auxiliary truss is connected, the welding of auxiliary truss both ends has first angle steel (501), the welding of main truss lower surface has second angle steel (502), the second angle steel inserts in the first angle steel, first angle steel with guiding mechanism is constituteed to the second angle steel.

3. An automatic material distributor as defined in claim 2 wherein: the four pressure sensors and the four guide mechanisms are respectively arranged at two ends of the auxiliary truss and the main truss, and the pressure sensors are arranged between the auxiliary truss and the main truss, placed at two ends of the auxiliary truss and contacted with the main truss.

4. An automatic material distributor as defined in claim 1 wherein: the cloth machine frame is characterized in that the first pulley is driven by a first motor (20), the second pulley is driven by a second motor, the first motor and the second motor are fixed on the cloth machine frame main body, a control box (13) is further fixed on the cloth machine frame main body, and the control box controls the first motor and the second motor.

5. An automatic material distributor as defined in claim 4 wherein: the operation seat is provided with a foot-operated switch, and the foot-operated switch is connected with the control box.

6. An automatic material distributor as defined in claim 1 wherein: an auger (6) is arranged in the hopper and is driven by a third motor (19).

7. An automatic material distributor as defined in claim 1 wherein: walking platforms (17) and safety guardrails (18) are erected around the feed inlet.

8. An automatic material distributor as defined in claim 4 wherein: the cloth machine frame main body is also provided with a vertical ladder stand (12).

9. An automatic material distributor as defined in claim 1 wherein: an iron protective cover is wrapped outside the first pulley.

10. An automatic material distributor as defined in claim 1 wherein: the hopper main part welding has the second pulley, the main truss upper surface has slide (9), the second pulley with the slide cooperatees.