CN211661002U - Card mould releasing mechanism - Google Patents

Card mould releasing mechanism Download PDF

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Publication number
CN211661002U
CN211661002U CN201922460064.0U CN201922460064U CN211661002U CN 211661002 U CN211661002 U CN 211661002U CN 201922460064 U CN201922460064 U CN 201922460064U CN 211661002 U CN211661002 U CN 211661002U
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China
Prior art keywords
oil
pressure
pump
adjusting screw
oil pressure
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CN201922460064.0U
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Chinese (zh)
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陈炯亨
林东民
陈俞廷
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Zhejiang Jingyong Forging Machinery Co ltd
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Zhejiang Jingyong Forging Machinery Co ltd
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Abstract

The utility model discloses a card mould liberation mechanism, including set up in the high guiding mechanism of sliding block mould adjusting screw below the oil hydraulic cylinder, and the oil pressure pump that is linked together through oil pressure pipeline and oil hydraulic cylinder. The oil pressure pump comprises an electromagnetic valve, a pressure release valve, a pressure gauge, a pressure switch, a circuit board, a pneumatic control valve, an oil inlet foot seat, an oil level meter, an air pressure regulating valve, a pump and an oil tank; one side of the air pressure regulating valve is communicated with the pump, and the other side is communicated with an oil pressure pipeline. The utility model relates to a card mould liberation mechanism sets up card mould liberation mechanism in adjusting screw's below, through pneumatic oil pressure pump pressurization hydraulic oil, can let the slider adjust complete mechanism and have one and move definite clearance, when taking place the card mould, this clearance of accessible oil hydraulic cylinder pressure release for the slider is got back to the stroke top dead center, removes the condition of card mould.

Description

Card mould releasing mechanism
Technical Field
The utility model belongs to the technical field of the mould technique of separating, especially, card mould release mechanism.
Background
In the forging process, materials made of different materials can generate different deformation resistances, and the reasons for influencing the deformation resistances are many, such as material temperature, die lubrication, the projection area of a forging piece, actual capacity occurrence points and the like. If the operation is not proper or the estimation is wrong, the forging machine energy cannot meet the forming energy requirement, so that the forging machine is stopped due to the loss of the forging machine energy, and the sliding block cannot return to the top dead center after the motor is restarted, which is called as die clamping. In the past, the situation of mold clamping can only be eliminated by negatively cutting and damaging the mold, and the following defects of the cutting mold are as follows:
(1) the cutting of the die needs oxyacetylene, and the large die needs more consumption.
(2) The die after cutting can no longer be used.
(3) Time consumption and delayed production.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model aims at providing a card mould release mechanism.
In order to solve the technical problem, the purpose of the utility model is to realize like this:
the utility model relates to a card mould liberation mechanism, including set up in the high guiding mechanism of sliding block mould the oil pressure cylinder of adjusting screw below, and the oil pressure pump that is linked together through oil pressure pipeline and oil pressure cylinder.
As a further explanation of the above scheme, the oil pressure pump includes a solenoid valve, a pressure release valve, a pressure gauge, a pressure switch, a circuit board, a pneumatic control valve, an oil inlet foot seat, an oil level gauge, an air pressure regulating valve, a pump and an oil tank; one side of the air pressure regulating valve is communicated with the pump, and the other side is communicated with an oil pressure pipeline.
As a further explanation of the above scheme, the slider includes a slider body, a connecting mechanism, and a die height adjusting mechanism; the connecting mechanism comprises a mandrel connected with the slider body and an eccentric shaft connected with the mandrel through a connecting rod; the die height adjusting mechanism comprises an eccentric adjusting rod, an adjusting screw rod and a worm wheel; one end of the eccentric adjusting rod is connected with the mandrel, and the other end of the eccentric adjusting rod is connected with the adjusting screw rod; the end part of the adjusting screw rod is connected with the worm wheel.
As a further explanation of the above scheme, the lifting device further comprises a jack, one end of which is in contact with the flange on the connecting rod 2, and the other end of which is in contact with the adjusting screw.
As a further explanation of the above scheme, the jack may be externally connected with an electric hydraulic pump a or a manual hydraulic pump B.
The utility model has the advantages that: the utility model relates to a card mould liberation mechanism sets up card mould liberation mechanism in adjusting screw's below, through pneumatic oil pressure pump pressurization hydraulic oil, can let the slider adjust complete mechanism and have one and move definite clearance, when taking place the card mould, this clearance of accessible oil hydraulic cylinder pressure release for the slider is got back to the stroke top dead center, removes the condition of card mould.
Drawings
FIG. 1 is a view showing a connection relationship between a slider and an oil hydraulic cylinder;
FIG. 2 is a schematic view of the structure of the oil pressure pump;
fig. 3 is a schematic view of the card die assist.
The designations in the figures illustrate the following: 1-a slider body; 2-a connecting rod; 3-a mandrel; 4-an eccentric shaft; 5-eccentric adjusting rod; 6-adjusting a screw rod; 7-a worm gear; 8-an oil hydraulic cylinder; 9-oil pressure pipeline; 10-an electromagnetic valve; 11-a pressure relief valve; 12-pressure gauge; 13-a pressure switch; 14-a circuit board; 15-a pneumatic control valve; 16-oil inlet foot seats; 17-oil level meter; 18-air pressure regulating valve; 19-a pump; 20-a fuel tank; 21-a flange; 22-jack; a-an electric hydraulic pump; b a manual hydraulic pump.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments.
The present embodiment will be described in detail with reference to fig. 1 to 3.
Reasonable gaps exist in all mechanisms in the forging machine, so that the condition that the service life of parts is influenced due to interference caused by temperature rise and load in the production process is avoided; the phenomenon of die clamping is that under the condition of overload of a forging machine, the clearance of a transmission part is eliminated, so that the friction force between parts is larger than the energy of the forging machine, the machine is stopped, and no clearance exists between a sliding block and a connecting rod, so that the die clamping is realized. The design principle of the invention is to generate a quantitative gap in advance, and release the gap when the die clamping condition occurs to allow the connecting mechanism to have enough gap to actuate, but the gap needs to keep a constant state in the production process of the forging machine to avoid poor precision of the forging piece, so that the design uses an oil pressure cylinder and a pneumatic oil pressure pump to reduce the size of the oil pressure cylinder by high pressure, thereby reducing the weight and the space requirement.
The mold clamping release mechanism according to the present embodiment includes a hydraulic cylinder 8 disposed below the adjusting screw 6 in the slide mold height adjusting mechanism, and a hydraulic pump communicated with the hydraulic cylinder 8 through a hydraulic line 9. The adjusting screw 6 used is a spherical adjusting screw. The hydraulic pump is a pneumatic hydraulic pump. The mold clamping release mechanism in the embodiment is driven by oil pressure. The hydraulic cylinder 8 is installed below the spherical adjusting screw 6, and the hydraulic cylinder 8 is fixed to the slider and can be regarded as an integral body with the slider adjusting mechanism. The pneumatic oil pressure pump is fixedly arranged on the frame.
The pneumatic oil pressure pump used in this embodiment includes an electromagnetic valve 10, a pressure relief valve 11, a pressure gauge 12, a pressure switch 13, a circuit board 15, an air control valve 15, an oil inlet foot rest 16, an oil level gauge 17, an air pressure regulating valve 18, a pump 19, and an oil tank 20. One side of the air pressure regulating valve 18 is communicated with the pump 19, and the other side is communicated with the hydraulic pipeline 9 to provide pressure for the hydraulic cylinder 8.
Further, the slider according to the present embodiment includes a slider body 1, a coupling mechanism, and a die height adjusting mechanism. The connecting mechanism comprises a mandrel 3 connected with the slider body 1 and an eccentric shaft 4 connected with the mandrel 3 through a connecting rod 2. The die height adjusting mechanism comprises an eccentric adjusting rod 5, an adjusting screw rod 6 and a worm wheel 7. One end of the eccentric adjusting rod 5 is connected with the mandrel 3, and the other end is connected with the spherical adjusting screw 6. The end of the adjusting screw 6 is connected with the worm wheel 7, the spherical adjusting screw 6 and the worm 7 are in threaded connection, and the height of the sliding block can be adjusted by adjusting the spherical adjusting screw 6.
The oil pressure system loop used in the embodiment adopts a normally open design, can avoid power failure and voltage loss, and is 3-4kg/cm2The hydraulic pressure can be ensured to be stable under the action environment of the air pressure. Forging machineUnder the condition of power failure, the continuous voltage state can still be ensured.
And 3-4kg/cm without high pressure gas source2The pressure of the hydraulic oil is increased to 200 and 250cm by a pump2Thus, the functional requirements can be met. In addition, in the embodiment, the clamping and releasing mechanism and the oil pressure system parts are modularized, so that the parts are easy to replace, and the maintenance time is saved.
In a severe mold clamping situation, there is a situation that after the pressure of the oil pressure cylinder 8 is released, there is still no sufficient clearance action, and at this time, an auxiliary mold clamping release scheme needs to be used, as shown in fig. 3, three solutions of the auxiliary mold clamping release scheme are provided. The auxiliary solution for releasing the clamping die is to use a jack 22, and one end of the jack 22 is in contact with the flange 21 on the connecting rod 2, and the other end is in contact with the adjusting screw 6. The jack 22 drives the connecting rod to move, and a gap can be generated. The jack 22 can be connected to an electric hydraulic pump A or a manual hydraulic pump B for operating the jack.
The specific operation procedure of the auxiliary method for releasing the clamping die is as follows:
1. the nut of the air pressure regulating valve 18 is loosened to release the air pressure.
2. The hydraulic line 9 is disconnected to allow the grease in the hydraulic cylinder 8 to flow out.
3. The two ends of the operating jack 22 respectively support the flange 21 on the connecting rod 2 and the top end of the adjusting screw 6, so that the operating jack 22 is pressed by the force to enable the adjusting screw 6 to descend by about 15mm to drive the connecting rod 2, the sliding block is lifted, and the mold clamping phenomenon is separated.
The foregoing has described in detail preferred embodiments of the present invention. It should be understood that numerous modifications and variations can be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions that can be obtained by a person skilled in the art through logic analysis, reasoning or limited experiments based on the prior art according to the concepts of the present invention should be within the scope of protection defined by the claims.

Claims (5)

1. The mold clamping and releasing mechanism is characterized by comprising an oil pressure cylinder (8) arranged below an adjusting screw rod (6) in the sliding block mold height adjusting mechanism and an oil pressure pump communicated with the oil pressure cylinder (8) through an oil pressure pipeline (9).
2. The mold clamping release mechanism according to claim 1, wherein the oil pressure pump comprises a solenoid valve (10), a pressure relief valve (11), a pressure gauge (12), a pressure switch (13), a circuit board (14), an air control valve (15), an oil inlet foot seat (16), an oil level gauge (17), an air pressure regulating valve (18), a pump (19) and an oil tank (20); one side of the air pressure regulating valve (18) is communicated with the pump (19), and the other side is communicated with the oil pressure pipeline (9).
3. The mold release mechanism according to claim 1, wherein the slider includes a slider body (1), a link mechanism, and a mold height adjusting mechanism; the connecting mechanism comprises a mandrel (3) connected with the sliding block body (1), and an eccentric shaft (4) connected with the mandrel (3) through a connecting rod (2); the die height adjusting mechanism comprises an eccentric adjusting rod (5), an adjusting screw rod (6) and a worm wheel (7); one end of the eccentric adjusting rod (5) is connected with the mandrel (3), and the other end of the eccentric adjusting rod is connected with the adjusting screw rod (6); the end part of the adjusting screw rod (6) is connected with a worm wheel (7).
4. The release mechanism according to claim 1, further comprising a jack (22), wherein one end of the jack (22) is in contact with the flange (21) of the connecting rod (2), and the other end is in contact with the adjusting screw (6).
5. The mold release mechanism of claim 4, wherein the jack is externally connected to an electric hydraulic pump (A) or a manual hydraulic pump (B).
CN201922460064.0U 2019-12-31 2019-12-31 Card mould releasing mechanism Active CN211661002U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922460064.0U CN211661002U (en) 2019-12-31 2019-12-31 Card mould releasing mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922460064.0U CN211661002U (en) 2019-12-31 2019-12-31 Card mould releasing mechanism

Publications (1)

Publication Number Publication Date
CN211661002U true CN211661002U (en) 2020-10-13

Family

ID=72737604

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922460064.0U Active CN211661002U (en) 2019-12-31 2019-12-31 Card mould releasing mechanism

Country Status (1)

Country Link
CN (1) CN211661002U (en)

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