CN211660409U - Water-cooling and solidifying device for LED lamp - Google Patents
Water-cooling and solidifying device for LED lamp Download PDFInfo
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- CN211660409U CN211660409U CN202020065996.5U CN202020065996U CN211660409U CN 211660409 U CN211660409 U CN 211660409U CN 202020065996 U CN202020065996 U CN 202020065996U CN 211660409 U CN211660409 U CN 211660409U
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Abstract
The utility model provides a LED lamp water-cooling solidification equipment, including solidification equipment, water-cooling equipment and touch-sensitive screen equipment, solidification equipment with the water-cooling equipment is spliced together, the touch-sensitive screen equipment sets up solidification equipment with between the water-cooling equipment, its characterized in that, solidification equipment includes first chassis, first dust cover, first drive mechanism and solidification subassembly, first drive mechanism with the solidification subassembly sets up the top of first chassis, first dust cover sets up the top of first drive mechanism with the solidification subassembly; the water cooling equipment comprises a second chassis, a second dust cover, a second transmission mechanism and a water inlet pipe, wherein the second chassis is sequentially arranged from the bottom to the top of the second dust cover, and the water inlet pipe is arranged on the side edge of the second chassis. The LED lamp aims to solve the problem that the LED lamp product is easily damaged due to improper cooling treatment in the existing LED lamp curing operation process.
Description
Technical Field
The utility model relates to a technology processing equipment technical field, concretely relates to LED lamp water-cooling solidification equipment.
Background
The light emitting diode, referred to as LED for short, is a commonly used light emitting device, emits light by energy released by recombination of electrons and holes, and is widely used in the field of illumination. The light emitting diode can efficiently convert electric energy into light energy, and has wide application in modern society, such as illumination, flat panel display, medical devices and the like. In the production process of the LED lamp, the main steps can be as follows: cleaning, shelving, pressure welding, packaging and curing, welding, film cutting, assembling, testing, packaging and the like, wherein the most important is a packaging and curing process.
Common curing methods of the LED lamp include an ultraviolet irradiation curing method and a mercury lamp irradiation curing method. No matter the ultraviolet irradiation curing method or the mercury lamp irradiation curing method, the LED lamp product subjected to curing treatment is in a high-temperature state, if the LED lamp product is not subjected to cooling treatment, on one hand, the curing effect of the LED lamp can be influenced, and on the other hand, the LED lamp product can be damaged by the high-temperature adhesive. The existing LED lamp curing process is to place an LED lamp product in a shady and cool area for natural cooling or blow air through a fan to cool the LED lamp product after the curing operation is finished. The drawback of doing so is, on the one hand take the LED lamp product that the solidification operation was accomplished to the cooling place and need a period, and this period leads to the LED lamp not in time to cool down easily and leads to damaging, and on the other hand natural cooling and fan blow the cooling time of cooling are long, and the cooling effect is poor.
SUMMERY OF THE UTILITY MODEL
Improper cooling treatment in the solidification operation technology for solving current LED lamp leads to the problem that LED lamp product damaged easily, the utility model provides a LED lamp water-cooling solidification equipment.
The LED lamp water-cooling solidification device comprises solidification equipment, water-cooling equipment and touch screen equipment, wherein the solidification equipment and the water-cooling equipment are spliced together, and the touch screen equipment is arranged between the solidification equipment and the water-cooling equipment; the water cooling equipment comprises a second chassis, a second dust cover, a second transmission mechanism and a water inlet pipe, wherein the second chassis is sequentially arranged from the bottom to the top of the second dust cover, and the water inlet pipe is arranged on the side edge of the second chassis.
Further, the first transmission mechanism comprises a first guide rail mechanism, a supporting mechanism and first electric control equipment, the supporting mechanism is arranged on the first guide rail mechanism, and the first electric control equipment is arranged on the side edge of the first guide rail mechanism.
Further, the first transmission mechanism further comprises a stopping mechanism, and the stopping mechanism is arranged at the tail end of the first guide rail mechanism.
Further, the curing assembly comprises a curing bottom plate, an ultraviolet lamp radiator and a radiation part, the curing bottom plate is arranged at the top of the first chassis, the ultraviolet lamp radiator is arranged at the top of the curing bottom plate, and the radiation part is arranged at the top of the ultraviolet lamp radiator.
Further, the second dust cover comprises a dust cover shell and an axial flow fan, and the axial flow fan is arranged on the dust cover shell.
Further, the second transmission mechanism comprises a second guide rail mechanism and second electric control equipment, and the second electric control equipment is arranged on the side edge of the second guide rail mechanism.
Further, the touch screen equipment is arranged between the curing equipment and the water cooling equipment through a touch screen bracket
The utility model provides a LED lamp water-cooling solidification equipment contains curing equipment, water-cooling equipment and touch-sensitive screen equipment three. The curing equipment is used for carrying out curing and packaging operations on the LED lamp products, the water cooling equipment and the curing equipment are spliced together and used for cooling the cured and packaged LED lamp products, and the touch screen equipment is arranged between the water cooling equipment and the curing equipment and used for controlling processing technological procedures of the curing equipment and the water cooling equipment. During this LED lamp water-cooling solidification equipment of in-service use, will treat the LED lamp product of solidification encapsulation and put to the bearing mechanism on the solidification equipment, solidification encapsulation technology is accomplished to the LED lamp product on the first drive mechanism delivery bearing mechanism, then transports to the water-cooling equipment in, accomplishes water-cooling technology by the LED lamp product on the second drive mechanism delivery bearing mechanism. Because the water cooling equipment and the curing equipment are spliced together, the LED lamp product after the curing and packaging operation is finished can be directly conveyed into the water cooling equipment for cooling, almost no time is consumed from the curing and packaging operation to the cooling operation, and the cooling process is timely; and the effect through the pipeline water-cooling mode is far better than the effect of natural cooling or fan blowing cooling, avoids the problem of heat damage appearing in the LED lamp product.
Drawings
Fig. 1 is a first schematic view of the overall structure of the present invention;
fig. 2 is a second schematic view of the overall structure of the present invention;
FIG. 3 is a schematic view of the curing apparatus of the present invention;
fig. 4 is a schematic view of a first transmission mechanism of the present invention;
fig. 5 is a schematic view of a curing assembly of the present invention;
fig. 6 is an assembly schematic of the first drive mechanism and cure assembly of the present invention;
fig. 7 is a schematic view of the water cooling apparatus of the present invention;
FIG. 8 is a schematic view of a second dust cover of the present invention;
fig. 9 is a schematic view of a second transmission mechanism of the present invention;
description of reference numerals: 1. a curing device; 101. a first chassis; 102. a first dust cover; 103. a first transmission mechanism; 104. curing the assembly; 1031. a first guide rail mechanism; 1032. a support mechanism; 1033. a gear stop mechanism; 1034 a first electronic control device; 1041. curing the bottom plate; 1042. an ultraviolet lamp radiator; 1043. a radiation section; 2. water cooling equipment; 201. a second chassis; 202. a second dust cover; 203. a second transmission mechanism; 204. a water inlet pipe; 2021. a dust cover housing; 2022. an axial flow fan; 2031. a second guide rail mechanism; 2032. a second electronic control device; 3. a touch screen device.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1 and 2, according to the embodiment of the present invention, the curing device 1 and the water cooling device 2 are spliced together, and specifically, the first transmission mechanism 103 on the curing device 1 and the second transmission mechanism 203 on the water cooling device 2 are connected together. In actual operation, the LED lamp products are placed on the supporting mechanism 1032 of the curing apparatus 1, and the first guiding mechanism 1031 carries the LED lamp products on the supporting mechanism 1032 to the curing and packaging processing area in the curing apparatus 1. After the curing and packaging operation is completed, the first guiding mechanism 1031 carries the LED lamp products on the supporting mechanism 1032 to the inside of the water cooling apparatus 2, and at this time, the second guiding mechanism 2031 continues to carry the LED lamp products on the supporting mechanism 1032 to the water cooling region in the water cooling apparatus 2 for cooling. Finally, the LED lamp product that has completed the cooling operation is transported out of the LED lamp water-cooling solidification apparatus by the second rail mechanism 2031.
The touch screen device 3 is arranged between the curing device 1 and the water cooling device 2, and the specific fixing form is as follows: through the fixed setting of touch-sensitive screen support (not marked in the figure), specific setting is: is fixedly arranged between the first electric control device 1034 on the curing device 1 and the second electric control device 2032 of the water cooling device 2. The touch screen device 3 replaces a mechanical button panel, and the operation programs of the curing device 1 and the water cooling device 2 are input and controlled through a handwriting board, so that the man-machine interaction is more straightforward.
Referring to fig. 3, according to an embodiment of the present invention, the curing apparatus 1 includes a first chassis 101, a first dust cover 102, a first transmission mechanism 103, and a curing assembly 104. The first transmission mechanism 103 and the curing assembly 104 are arranged on the top of the first chassis, the first chassis 101 is used for placing electric control elements and plays a role of supporting the first transmission mechanism 103 and the curing assembly 104, the first transmission mechanism 103 is used for carrying the packaged LED lamp products to be cured, and the curing assembly 104 is used for carrying out ultraviolet lamp radiation curing operation on the LED lamp products. The first dust cover 102 is arranged on the tops of the first transmission mechanism 103 and the solidification component 104, dust, cutting scraps and hard sand particles can be prevented from entering the track of the first transmission mechanism 103, damage of hard granular foreign matters to the sliding track surface is reduced, influence of the guide rail on the machining precision due to operation deformation is reduced, the machining precision of the machine tool is maintained, and the service life of the machine tool is prolonged.
Referring to fig. 4, the first transmission mechanism 103 includes a first rail mechanism 1031, a supporting mechanism 1032, and a first electronic control device 1034 according to an embodiment of the present invention. The supporting mechanism 1032 is used for placing the LED lamp product to be cured and packaged, two ends of the supporting mechanism 1032 are respectively slidably disposed on the first guiding mechanism 1031, and the first guiding mechanism 1031 drives the supporting mechanism 1032 to slide. The first electronic control device 1034 is disposed at a side of the first rail mechanism 1031, and an electronic control element and a motor assembly for controlling the movement of the first rail mechanism 1031 are disposed in the first electronic control device 1034, and the motor assembly is used for driving the first rail mechanism 1031 to move so as to drive the LED lamp product on the supporting mechanism 1032 to move.
The first transmission mechanism 103 is further provided with a stop mechanism 1033, and the stop mechanism 1033 is provided at an end of the first rail mechanism 1031, and its position in the vertical direction is controlled by the cylinder assembly. When the curing device 1 has not finished curing and packaging the LED lamp product, the stopping mechanism 1033 stays at the top of the first rail mechanism 1031, and stops the supporting mechanism 1032 from moving forward, so as to achieve a limiting effect; after the curing and encapsulating operation is completed, the cylinder assembly drives the stop mechanism 1033 to move downward, and no longer blocks the holding mechanism 1032 from further forward movement. The first rail mechanism 1031 carries the LED lamp products on the supporting mechanism 1032 to the inside of the water cooling apparatus 2, and at this time, the second rail mechanism 2031 continues to carry the LED lamp products on the supporting mechanism 1032 to the water cooling region in the water cooling apparatus 2 for cooling. Finally, the LED lamp product that has completed the cooling operation is transported out of the LED lamp water-cooling solidification apparatus by the second rail mechanism 2031.
Referring to fig. 5, the curing assembly 104 includes a curing base plate 1041, an ultraviolet lamp radiator 1042, and a radiation portion 1043 according to an embodiment of the invention. The curing base plate 104 is disposed on top of the first chassis 101 and the ultraviolet lamp radiator 1042 is disposed on top of the curing base plate 1041, i.e. one end of the curing base plate 104 abuts the top of the first chassis 101 and the other end is connected to the ultraviolet lamp radiator 1042. This arrangement allows the ultraviolet lamp radiator 1042 to be securely positioned in the curing apparatus 1 without being affected by the movable first actuator 103. The radiation portion 1043 is disposed on the top of the ultraviolet lamp radiator 1042 for aligning the LED lamp product and improving the irradiation precision and irradiation intensity of the ultraviolet light. In the curing and packaging operation, the ultraviolet lamp radiator 1042 emits ultraviolet light with an irradiation intensity of 8600mW/m2, and after passing through the radiation part 1043, irradiates the UV adhesive of the LED lamp product to cure the product. Compared with the traditional mercury lamp irradiation curing mode, the UV adhesive is cured more quickly by ultraviolet irradiation, the production time is shortened, and the production efficiency is greatly improved
Referring to fig. 6, according to the embodiment of the present invention, the curing assembly 104 is fixedly disposed on the first chassis 101, the curing assembly 104 and the first transmission mechanism 103 are disposed closely, and the movement of the first guiding mechanism 1034 and the supporting mechanism 1032 does not affect the fixing effect of the curing assembly 104. The radiation portion 1043 faces the supporting mechanism 1032, and when the first electronic control device 1034 operates the first guiding rail mechanism 1031 to drive the LED lamp product to enter the curing and packaging operation region, the ultraviolet lamp radiator 1042 emits high-intensity ultraviolet light to aim at the LED lamp product to complete the curing and packaging operation.
Referring to fig. 7, according to the embodiment of the present invention, the water cooling apparatus 2 includes a second chassis 201, a second dust cover 202, a second transmission mechanism 203, and a water inlet pipe 20. The second chassis 201, the second transmission mechanism 203 and the second dust cover 202 are sequentially arranged from bottom to top, the second chassis 201 is used for placing electric control elements and plays a role in supporting the second transmission mechanism 203, the second transmission mechanism 203 is used for carrying LED lamp products to be cured and packaged, the second transmission mechanism 203 is shielded by the second dust cover 202, dust, cutting scraps and hard sand grains can be prevented from entering a track of the second transmission mechanism 203, damage of hard granular foreign matters to a sliding track surface is reduced, influence of the guide rail on machining precision due to operation deformation is reduced, machining precision of a machine tool is maintained, and service life of the machine tool is prolonged. The water inlet pipe 204 is provided at a side of the second chassis 201 for supplying cold water of a low temperature to the water cooling device 2. Cold water enters the water cooling device 2 and then is injected into thin water pipes (not shown) distributed on the second transmission mechanism 203, and after the first guide rail mechanism 1031 carries the LED lamp products on the bearing mechanism 1032 into the water cooling device 2, the LED lamp products on the second transmission mechanism 203 are cooled by the thin water pipes.
Referring to fig. 8, according to an embodiment of the present invention, the second dust cover 202 includes a dust cover housing 2021 and an axial flow fan 2022, and a plurality of axial flow fans 2022 are disposed on the dust cover housing 2021. The bottom of the dust cover shell 2021 and the second transmission mechanism 203 are fixedly arranged, so that on one hand, the second transmission mechanism 203 is wrapped, and the damage of hard granular foreign matters to the sliding rail surface is reduced; on the other hand, the axial flow fan 2022 plays a role in fixing and supporting. The axial flow fan 2022 is used for ventilation and heat dissipation inside the water cooling device 2, and further enhances the cooling effect of the thin water pipe on the second transmission mechanism 203.
Referring to fig. 9, according to an embodiment of the present invention, the second transmission 203 includes a second rail mechanism 2031 and a second electronic control device 2032. After the first rail mechanism 1031 carries the LED lamp products on the supporting mechanism 1032 to the inside of the water cooling apparatus 2, both ends of the supporting mechanism 1032 are slidably disposed on the second rail mechanism 2031, respectively, and the second rail mechanism 2031 drives the supporting mechanism 1032 to perform sliding movement. The second electronic control device 2032 is disposed at a side of the second rail mechanism 2031, and an electronic control element and a motor assembly for controlling the movement of the second rail mechanism 2031 are disposed in the second electronic control device 2032, and the motor assembly is used to drive the second rail mechanism 2031 to move so as to drive the LED lamp product on the supporting mechanism 1032 to move.
The utility model provides a LED lamp water-cooling solidification equipment contains solidification equipment 1, water-cooling equipment 2 and 3 triples of touch-sensitive screen equipment. Curing equipment 1 is used for carrying out solidification encapsulation operation for LED lamp product, and water cooling equipment 2 and curing equipment 2 splice together for the LED lamp product after the solidification encapsulation carries out cooling treatment, and touch-sensitive screen equipment 3 sets up between water cooling equipment 2 and curing equipment 1, is used for controlling curing equipment 1 and water cooling equipment 2's processing technology procedure. During this LED lamp water-cooling solidification equipment of in-service use, will wait that the LED lamp product of solidification encapsulation is put to bearing mechanism 1032 on solidification equipment 1 on, the solidification encapsulation technology is accomplished to the LED lamp product on first drive mechanism 103 delivery bearing mechanism 1032, then transports to water-cooling equipment 2, accomplishes the water-cooling technology by the LED lamp product on second drive mechanism 203 delivery bearing mechanism 1032. Because the water cooling equipment 2 and the curing equipment 1 are spliced together, the LED lamp product after the curing and packaging operation is finished can be directly conveyed into the water cooling equipment 2 for cooling, the time from the curing and packaging operation to the cooling operation is hardly consumed, and the cooling process is timely; and the effect through the pipeline water-cooling mode is far better than the effect of natural cooling or fan blowing cooling, avoids the problem of heat damage appearing in the LED lamp product.
Of course, the above is a preferred embodiment of the present invention. It should be noted that, for a person skilled in the art, several modifications and decorations can be made without departing from the basic principle of the present invention, and these modifications and decorations are also considered to be within the scope of the present invention.
Claims (7)
1. The LED lamp water-cooling solidification device comprises solidification equipment, water-cooling equipment and touch screen equipment, wherein the solidification equipment and the water-cooling equipment are spliced together, and the touch screen equipment is arranged between the solidification equipment and the water-cooling equipment; the water cooling equipment comprises a second chassis, a second dust cover, a second transmission mechanism and a water inlet pipe, wherein the second chassis is sequentially arranged from the bottom to the top of the second dust cover, and the water inlet pipe is arranged on the side edge of the second chassis.
2. The LED lamp water-cooling solidification device of claim 1, wherein the first transmission mechanism comprises a first guide rail mechanism, a supporting mechanism and a first electric control device, the supporting mechanism is arranged on the first guide rail mechanism, and the first electric control device is arranged on a side of the first guide rail mechanism.
3. The LED lamp water-cooling and solidifying device of claim 2, wherein the first transmission mechanism further comprises a stopping mechanism, and the stopping mechanism is arranged at the tail end of the first guide rail mechanism.
4. The LED lamp water-cooling solidification device of claim 3, wherein the solidification assembly comprises a solidification bottom plate, an ultraviolet lamp radiator and a radiation portion, the solidification bottom plate is arranged at the top of the first bottom frame, the ultraviolet lamp radiator is arranged at the top of the solidification bottom plate, and the radiation portion is arranged at the top of the ultraviolet lamp radiator.
5. The LED lamp water-cooling and solidifying device of claim 1, wherein the second dust cover comprises a dust cover housing and an axial flow fan, and the axial flow fan is arranged on the dust cover housing.
6. The LED lamp water-cooling solidification device of claim 4, wherein the second transmission mechanism comprises a second guide rail mechanism and a second electric control device, and the second electric control device is arranged on the side edge of the second guide rail mechanism.
7. The LED lamp water-cooling solidification device of any one of claims 1 to 6, wherein the touch screen device is arranged between the solidification device and the water-cooling device through a touch screen bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020065996.5U CN211660409U (en) | 2020-01-13 | 2020-01-13 | Water-cooling and solidifying device for LED lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020065996.5U CN211660409U (en) | 2020-01-13 | 2020-01-13 | Water-cooling and solidifying device for LED lamp |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211660409U true CN211660409U (en) | 2020-10-13 |
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ID=72739257
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020065996.5U Active CN211660409U (en) | 2020-01-13 | 2020-01-13 | Water-cooling and solidifying device for LED lamp |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211660409U (en) |
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2020
- 2020-01-13 CN CN202020065996.5U patent/CN211660409U/en active Active
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