CN211651112U - Ceramic plate rapid drying kiln - Google Patents
Ceramic plate rapid drying kiln Download PDFInfo
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- CN211651112U CN211651112U CN202020338906.5U CN202020338906U CN211651112U CN 211651112 U CN211651112 U CN 211651112U CN 202020338906 U CN202020338906 U CN 202020338906U CN 211651112 U CN211651112 U CN 211651112U
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Abstract
The utility model belongs to the technical field of pottery idiosome drying equipment technique and specifically relates to indicate a ceramic plate rapid draing kiln, including drying kiln casing, dry cavity, heat preservation, transmission, drying equipment and temperature-detecting equipment, dry cavity set up in inside the drying kiln casing, the heat preservation set up in the drying kiln casing outside, transmission includes driving motor, speed reducer, roller, 45 helical gears, transmission main shaft and horizontal chain, drying equipment includes that heat supply main air pipe and heat supply divide tuber pipe, exhaust pipe and hydrofuge fan. The roller of the utility model adopts the bevel gear of 45 degrees between the rollers to realize high-efficiency transmission, the transmission motor is provided with the frequency converter to realize the adjustment of the transmission speed according to the drying period, and the drying is more energy-saving and high-efficiency; in addition, a bottom heat-insulating layer, a side wall heat-insulating layer and a top heat-insulating layer are arranged, and the heat-insulating layers are respectively designed according to the characteristics of the bottom, the side wall and the top, so that a better heat-insulating effect is realized, and the heat energy utilization rate is higher.
Description
Technical Field
The utility model relates to a pottery idiosome drying equipment technical field especially indicates a ceramic plate rapid draing kiln.
Background
The development target of the Chinese architectural ceramic sanitary ware industry is thirteen five, the architectural ceramic yield is kept at 100 hundred million square meters by 2020, the sanitary ceramic square meters reach 2.5 hundred million pieces, and 80 percent of enterprises need to pass clean production examination and check. The building ceramic industry realizes zero discharge of wastewater, hardware and bathroom enterprises above the scale realize clean production, and the total discharge amount of main pollutants reaches stable discharge. More than 50% of enterprises realize green manufacturing, and the enterprises with more than scale basically meet the requirements of safe production standards.
The per-capita labor productivity of the architectural ceramic enterprises exceeds 80 ten thousand yuan; the per-capita labor productivity of sanitary ware enterprises exceeds 60 ten thousand yuan; the per capita labor productivity of advanced brand enterprises and high value-added product enterprises exceeds 120 ten thousand yuan; and (5) cultivating 3-5 large enterprise groups and well-known enterprises with the sales of more than one billion at the end of thirteen five.
With the development of science and technology, the demand of users gradually goes from 'batch' to 'customization', and the requirements on the aspects of flexibility, greenness, intelligence and the like of the production of the building sanitary ceramics are increased. The market transformation puts higher demands on enterprises, and the enterprises are forced to transform production modes and concepts to adapt to new markets. Therefore, a new mode of combining intelligent manufacturing and green production in the building sanitary ceramic industry under the background of Internet + and economic new normality needs to be discussed.
The ceramic plate rapid drying kiln is the main equipment for ceramic production, is used for rapid drying of a ceramic plate pressing blank, and has the defects of high energy consumption and low heat energy utilization rate in the prior art.
SUMMERY OF THE UTILITY MODEL
To the technical problem that above-mentioned prior art exists, the utility model provides a ceramic plate rapid draing kiln that heat preservation is effectual, heat utilization rate is high.
In order to achieve the technical purpose, the utility model adopts the following technical scheme:
a ceramic plate rapid drying kiln comprises a drying kiln shell, a drying cavity, a heat preservation layer, a transmission device, a drying device and a temperature detection device, wherein the drying cavity is arranged inside the drying kiln shell, the heat preservation layer is arranged outside the drying kiln shell, the transmission device comprises a transmission motor, a speed reducer, a roller, 45-degree bevel gears, a transmission main shaft and a transverse chain, the number of the roller is not less than 390, the roller is connected with the roller through the 45-degree bevel gears, the transmission main shaft is connected with the roller through the 45-degree bevel gears, the transmission motor is connected with the transmission main shaft through the transverse chain, the speed reducer is connected with the roller, the drying device comprises a heat supply main air pipe, a heat supply sub air pipe, an exhaust pipe and a moisture exhaust fan, the heat supply sub air pipe is connected with the heat supply main air pipe, and the heat supply main air pipe are arranged, the exhaust pipe set up in drying kiln casing upside, the hydrofuge fan set up in drying kiln casing upside, temperature-detecting equipment includes temperature detect probe and temperature display device, temperature detect probe and temperature display device electric connection, temperature detect probe sets up in the drying cavity, temperature display device set up in drying kiln casing upside.
Further, the heat preservation includes bottom heat preservation, side wall heat preservation and top heat preservation, the bottom heat preservation is provided with bottom ceramic tile layer, bottom rock wool board layer, blanket layer and bottom A3 sheet layer, the side wall heat preservation is provided with side wall A3 sheet layer, side wall rock wool board layer and side wall perlite heat preservation dope layer, the top heat preservation is provided with top ceramic tile layer, top rock wool board layer and top perlite heat preservation dope layer.
Furthermore, the heat supply main air pipe is provided with at least 2 layers of silicon fiber blankets, and the heat supply branch air pipe is provided with at least 1 layer of silicon fiber blanket.
Furthermore, the number of the temperature detection probes is not less than 5.
Further, the transmission motor is provided with a frequency converter.
Furthermore, the exhaust pipe is provided with and is no less than 1 layer of silicon fiber blanket, the hydrofuge fan is provided with and is no less than 2.
Compared with the prior art, the beneficial effects of the utility model are that:
(1) the roller of the utility model adopts the bevel gear of 45 degrees between the rollers to realize high-efficiency transmission, the transmission motor is provided with the frequency converter to realize the adjustment of the transmission speed according to the drying period, and the drying is more energy-saving and high-efficiency;
(2) the utility model is provided with a bottom heat preservation layer, a side wall heat preservation layer and a top heat preservation layer, and the heat preservation layers are respectively designed according to the characteristics of the bottom, the side wall and the top, thereby realizing better heat preservation effect and having higher heat energy utilization ratio;
(3) the utility model discloses set up the fine blanket of silicon at heat supply main air pipe, heat supply branch tuber pipe and exhaust pipe, reduce the loss of heat energy in the pipeline, it is more energy-conserving high-efficient.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
description of the drawings: 1. drying the kiln shell; 2. drying the cavity; 3. a bottom insulating layer; 4. a side wall heat insulation layer; 5. a top insulating layer; 6. a transmission device; 7. a drive motor; 8. a roller; 9. a drying device; 10. A heat supply main air pipe; 11. a heat supply air distributing pipe; 12. a temperature detection probe; 13. a temperature display device; 14. An exhaust duct; 15. a moisture removal fan; 16. and a speed reducer.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
A ceramic plate rapid drying kiln comprises a drying kiln shell 1, a drying cavity 2, a heat preservation layer, a transmission device 6, a drying device 9 and a temperature detection device, wherein the drying cavity 2 is arranged inside the drying kiln shell 1, the heat preservation layer is arranged outside the drying kiln shell 1, the transmission device 6 comprises a transmission motor 7, a speed reducer 16, a roller 8, 45-degree bevel gears, a transmission main shaft and a transverse chain, the roller 8 is provided with at least 390 pieces of rollers, the rollers 8 are connected through 45-degree bevel gears, the transmission main shaft is connected with the roller 8 through 45-degree bevel gears, the transmission motor 7 is connected with the transmission main shaft through the transverse chain, the speed reducer 16 is connected with the roller 8, the drying device 9 comprises a heat supply main air pipe 10 and a heat supply branch air pipe 11, an exhaust pipe 14 and a moisture exhaust fan 15, the heat supply branch air pipe 11 is connected with the heat supply main air, heat supply branch tuber pipe 11 and heat supply main air pipe 10 set up in 1 left side of drying kiln casing, exhaust pipe 14 set up in 1 upside of drying kiln casing, hydrofuge fan 15 set up in 1 upside of drying kiln casing, temperature-detecting equipment includes temperature detect probe 12 and temperature display device 13, temperature detect probe 12 and 13 electric connection of temperature display device, temperature detect probe 12 sets up in dry cavity 2, temperature display device 13 set up in 1 upside of drying kiln casing.
It is worth noting, the heat preservation includes bottom heat preservation 3, side wall heat preservation 4 and top heat preservation 5, bottom heat preservation 3 is provided with bottom ceramic tile layer, bottom rock wool board layer, blanket layer and bottom A3 sheet layer, side wall heat preservation 4 is provided with side wall A3 sheet layer, side wall rock wool board layer and side wall perlite insulation coating layer, top heat preservation 5 is provided with top ceramic tile layer, top rock wool board layer and top perlite insulation coating layer. The heat supply main air pipe 10 is provided with at least 2 layers of silicon fiber blankets, and the heat supply branch air pipe 11 is provided with at least 1 layer of silicon fiber blanket. The number of the temperature detection probes 12 is not less than 5. The transmission motor 7 is provided with a frequency converter. The exhaust pipe 14 is provided with not less than 1 layer of silicon fiber blanket, and the dehumidifying fan 15 is provided with not less than 2.
The utility model discloses a use method: place the ceramic plate idiosome of press forming on the supporting dry tray that uses, every tray dress 45X95mm brick 4X9 piece, the idiosome gets into the utility model discloses moisture content before the ceramic plate rapid draing kiln is 4.5%, sets up drying temperature 180-250 ℃, and drying cycle is 6 minutes, and the tray that will load the good ceramic plate idiosome is put into the utility model discloses in, the waste heat that will burn into the kiln passes through the utility model discloses a drying equipment carries out hot-blast heat supply, realizes rapid draing, and after the drying was accomplished, the moisture content of the ceramic plate idiosome was 0.6%.
Can see from above embodiment, the utility model discloses it is effectual to keep warm, and the heat loss is few, and energy utilization is rateed highly, and is more energy-conserving high-efficient, and drying speed is fast.
The above description is only the preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all the modifications and changes made by the present invention or directly or indirectly applied to other related technical fields are also included in the scope of the present invention.
Claims (6)
1. The utility model provides a ceramic plate rapid drying kiln, includes drying kiln casing (1), drying cavity (2), heat preservation, transmission (6), drying equipment (9) and temperature check out test set, a serial communication port, drying cavity (2) set up in inside drying kiln casing (1), the heat preservation set up in the drying kiln casing (1) outside, transmission (6) include driving motor (7), speed reducer (16), roller (8), 45 helical gear, transmission main shaft and horizontal chain, roller (8) are provided with and are no less than 390, connect through 45 helical gear between roller (8), the transmission main shaft is connected with roller (8) through 45 helical gear, driving motor (7) are connected with the transmission main shaft through horizontal chain, speed reducer (16) are connected with roller (8), drying equipment (9) divide (11) including heat supply main air pipe (10) and heat supply, divide, Exhaust pipe (14) and hydrofuge fan (15), the heat supply divides tuber pipe (11) and heat supply main air pipe (10) to be connected, the heat supply divide tuber pipe (11) and heat supply main air pipe (10) set up in drying kiln casing (1) left side, exhaust pipe (14) set up in drying kiln casing (1) upside, hydrofuge fan (15) set up in drying kiln casing (1) upside, temperature-detecting equipment includes temperature detect probe (12) and temperature display device (13), temperature detect probe (12) and temperature display device (13) electric connection, temperature detect probe (12) set up in dry cavity (2), temperature display device (13) set up in drying kiln casing (1) upside.
2. The ceramic plate rapid drying kiln according to claim 1, wherein the heat preservation layer comprises a bottom heat preservation layer (3), a side wall heat preservation layer (4) and a top heat preservation layer (5), the bottom heat preservation layer (3) is provided with a bottom tile layer, a bottom rock wool board layer, a blanket layer and a bottom A3 board layer, the side wall heat preservation layer (4) is provided with a side wall A3 board layer, a side wall rock wool board layer and a side wall perlite heat preservation coating layer, and the top heat preservation layer (5) is provided with a top tile layer, a top rock wool board layer and a top perlite heat preservation coating layer.
3. A ceramic board rapid drying kiln according to claim 1, characterized in that the heat supply main air duct (10) is provided with not less than 2 layers of silicon fiber blanket, and the heat supply branch air duct (11) is provided with not less than 1 layer of silicon fiber blanket.
4. A ceramic board rapid drying kiln according to claim 1, characterized in that said temperature detection probes (12) are provided in not less than 5.
5. A ceramic board rapid drying kiln according to claim 1, characterized in that said transmission motor (7) is provided with a frequency converter.
6. A ceramic board rapid drying kiln according to claim 1, characterized in that said exhaust duct (14) is provided with not less than 1 layer of silicon fiber blanket, and said dehumidifying fan (15) is provided with not less than 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020338906.5U CN211651112U (en) | 2020-03-18 | 2020-03-18 | Ceramic plate rapid drying kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020338906.5U CN211651112U (en) | 2020-03-18 | 2020-03-18 | Ceramic plate rapid drying kiln |
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| Publication Number | Publication Date |
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| CN211651112U true CN211651112U (en) | 2020-10-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020338906.5U Active CN211651112U (en) | 2020-03-18 | 2020-03-18 | Ceramic plate rapid drying kiln |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116625118A (en) * | 2023-07-20 | 2023-08-22 | 四川利弘陶瓷有限公司 | Ceramic tile firing kiln and application method thereof |
-
2020
- 2020-03-18 CN CN202020338906.5U patent/CN211651112U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116625118A (en) * | 2023-07-20 | 2023-08-22 | 四川利弘陶瓷有限公司 | Ceramic tile firing kiln and application method thereof |
| CN116625118B (en) * | 2023-07-20 | 2023-09-22 | 四川利弘陶瓷有限公司 | Ceramic tile firing kiln and application method thereof |
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