CN211648191U - Lining cutting platform truck information-based processing equipment - Google Patents

Lining cutting platform truck information-based processing equipment Download PDF

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Publication number
CN211648191U
CN211648191U CN202020164445.4U CN202020164445U CN211648191U CN 211648191 U CN211648191 U CN 211648191U CN 202020164445 U CN202020164445 U CN 202020164445U CN 211648191 U CN211648191 U CN 211648191U
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button
monitoring
sensor
main controller
pressure
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CN202020164445.4U
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罗宁宁
罗康勇
李康武
文维
印健
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China Railway No 5 Engineering Group Co Ltd
Chengdu Engineering Co Ltd of China Railway No 5 Engineering Group Co Ltd
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China Railway No 5 Engineering Group Co Ltd
Chengdu Engineering Co Ltd of China Railway No 5 Engineering Group Co Ltd
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Abstract

The utility model discloses a lining cutting platform truck information-based processing equipment, concretely relates to lining cutting platform truck technical field, including main control unit, the main control unit output is connected with touch panel, the touch panel input is connected with main interface button, flow monitoring button, pressure monitoring button, the monitoring button of taking off the air, liquid level monitoring button, the monitoring button that vibrates, hydraulic pressure monitoring button, data report button and platform truck control button, the main control unit link is connected with the vibrator. The utility model discloses a be equipped with main control unit, touch panel, level sensor, pressure sensor, infrared ray sensor, flow sensor, anterior camera and rear portion camera, make the utility model discloses enough informationization can real-time monitoring pour the state, pour pressure, pour the flow and the operational aspect in the lining cutting platform truck work progress in the in-service use process, make the utility model discloses an in-service use effect is comparatively ideal.

Description

Lining cutting platform truck information-based processing equipment
Technical Field
The utility model belongs to the technical field of the lining cutting platform truck, especially, relate to a lining cutting platform truck information-based processing equipment.
Background
The tunnel lining trolley is special equipment which must be used in secondary lining in the tunnel construction process, is used for concrete lining construction of the inner wall of a tunnel, has various types, such as a simple lining trolley, a full-hydraulic automatic walking lining trolley, a net frame type lining trolley and the like, and is more and more intelligent along with the continuous development of science and technology.
Although the system used by the lining trolley in the prior art can achieve the purpose of normally controlling the lining trolley, the system still has more defects in actual use, for example, the system used by the lining trolley in the prior art is not informationized enough, and the pouring state, the pouring pressure, the pouring flow and the operation condition in the construction process of the lining trolley cannot be monitored in real time in the actual use process, so that a worker cannot conveniently observe the operation condition of the lining trolley according to the data situation, and the actual use effect of the system used by the lining trolley in the prior art is not ideal enough.
SUMMERY OF THE UTILITY MODEL
The utility model provides a lining cutting platform truck information-based processing equipment aims at solving the used system of lining cutting platform truck that the aforesaid exists and still not enough informationization's problem.
The utility model discloses a realize like this, the utility model provides a following technical scheme: a lining trolley informatization processing device comprises a main controller, wherein the output end of the main controller is connected with a touch panel, the input end of the touch panel is connected with a main interface button, a flow monitoring button, a pressure monitoring button, an emptying monitoring button, a liquid level monitoring button, a vibration monitoring button, a hydraulic monitoring button, a data report button and a trolley control button, the connecting end of the main controller is connected with a vibrator, the input end of the main controller is connected with a liquid level sensor, a pressure sensor, an infrared sensor, a flow sensor, a front camera and a rear camera, the output end of the infrared sensor is connected with a signal lamp, the output end of the pressure sensor is connected with an audible and visual alarm, the output end of the main controller is connected with a monitoring display screen, and the connecting end of the main;
the vibrator is used for vibrating concrete under the control of the main controller;
the liquid level sensor is used for intuitively and accurately detecting the condition of the concrete liquid level;
the pressure sensor is used for monitoring the pressure condition near the grouting port of the lining trolley in real time;
the infrared sensor is used for detecting whether a concrete pouring surface touches a waterproof board of a tunnel vault or not;
the flow sensor is used for detecting the pouring amount of concrete;
the front camera is used for acquiring front image information of the lining trolley;
the rear camera is used for collecting rear image information of the lining trolley.
In a preferred embodiment, the master controller is provided as a programmable PLC.
In a preferred embodiment, the monitoring display screen is used for displaying image information collected by the front camera and the rear camera.
In a preferred embodiment, the main controller is used for receiving and processing information collected by the liquid level sensor, the pressure sensor, the infrared sensor and the flow sensor.
In a preferred embodiment, the information storage is used for storing image information collected by the front camera and the rear camera.
In a preferred embodiment, the monitoring display screen is used for displaying image information acquired by the front camera and the rear camera in real time.
In a preferred embodiment, the audible and visual alarm is used for giving an audible and visual alarm when the pressure of the grouting hole of the lining trolley reaches a certain value.
Compared with the prior art, the beneficial effects of the utility model are that:
through being equipped with main control unit, touch panel, level sensor, pressure sensor, infrared ray sensor, flow sensor, anterior camera and rear portion camera, make the utility model discloses enough informationization can real-time monitoring pour the state, pour pressure, pour the operational aspect in flow and the lining cutting platform truck work progress in the in-service use process, the staff of being convenient for observes the operational aspect of lining cutting platform truck with the situation of data, makes the utility model discloses an in-service use effect is comparatively ideal, compares with prior art, the utility model discloses effectively solved the used system of lining cutting platform truck and still not enough informationization's problem.
Drawings
Fig. 1 is a topological diagram of the present invention.
Fig. 2 is a schematic diagram of the system of the present invention.
Fig. 3 is a circuit diagram of the present invention.
In the figure: the monitoring system comprises a main controller 1, a touch panel 2, a main interface button 3, a flow monitoring button 4, a pressure monitoring button 5, a void monitoring button 6, a liquid level monitoring button 7, a vibration monitoring button 8, a hydraulic pressure monitoring button 9, a data report button 10, a trolley control button 11, a vibrator 12, a liquid level sensor 13, a pressure sensor 14, an infrared sensor 15, a signal lamp 16, a flow sensor 17, a front camera 18, a rear camera 19, a monitoring display screen 20, an information memory 21 and an audible and visual alarm 22.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. In addition, in the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
Referring to fig. 1-3, the present invention provides a technical solution: a lining trolley informationization processing device comprises a main controller 1, wherein the output end of the main controller 1 is connected with a touch panel 2, the input end of the touch panel 2 is connected with a main interface button 3, a flow monitoring button 4, a pressure monitoring button 5, an emptying monitoring button 6, a liquid level monitoring button 7, a vibration monitoring button 8, a hydraulic monitoring button 9, a data report button 10 and a trolley control button 11, the connecting end of the main controller 1 is connected with a vibrator 12, the input end of the main controller 1 is connected with a liquid level sensor 13, a pressure sensor 14, an infrared sensor 15, a flow sensor 17, a front camera 18 and a rear camera 19, the liquid level sensor 13 is a pressure sensor for measuring liquid level, and an isolation type diffused silicon sensitive element or a ceramic capacitor pressure sensitive sensor is adopted based on the principle that the static pressure of the measured liquid is proportional to the height of the liquid, the static pressure is converted into an electric signal, the electric signal is converted into a standard electric signal (generally 4-20 mA/1-5 VDC) through temperature compensation and linear correction, the pressure sensor 14 is a device or a device which can sense the pressure signal and can convert the pressure signal into a usable output electric signal according to a certain rule, the device or the device is generally composed of a pressure sensitive element and a signal processing unit, the infrared sensor 15 is a sensor which processes data by utilizing infrared rays and has the advantages of high sensitivity and the like, the infrared sensor 15 can control the operation of a driving device, the infrared sensor 15 is commonly used for contactless temperature measurement, gas component analysis and nondestructive inspection and is widely applied in the fields of medicine, military, space technology, environmental engineering and the like, the flow sensor 17 is a sensor for detecting the flow rate of liquid or gas and can convert the flow rate information of the liquid or the gas into the electric signal and output the electric signal, the output end of the infrared sensor 15 is connected with a signal lamp 16, the output end of the pressure sensor 14 is connected with an audible and visual alarm 22, the output end of the main controller 1 is connected with a monitoring display screen 20, and the connecting end of the main controller 1 is connected with an information memory 21;
the vibrator 12 is used for vibrating concrete under the control of the main controller 1;
the liquid level sensor 13 is used for intuitively and accurately detecting the condition of the concrete liquid level;
the pressure sensor 14 is used for monitoring the pressure condition near the grouting opening of the lining trolley in real time;
the infrared sensor 15 is used for detecting whether a concrete pouring surface touches a waterproof board of a tunnel vault;
the flow sensor 17 is used for detecting the pouring amount of concrete;
the front camera 18 is used for collecting front image information of the lining trolley;
the rear camera 19 is used for collecting rear image information of the lining trolley;
the main controller 1 is set to a programmable PLC, which is an electronic device designed specifically for digital operation in an industrial environment. It adopts programmable memory for storing instructions for executing logical operation, sequential operation, timing, counting and arithmetic operation, and can control various types of machinery or production process by digital or analog input and output;
the monitoring display screen 20 is used for displaying image information acquired by the front camera 18 and the rear camera 19;
the main controller 1 is used for receiving and processing information collected by the liquid level sensor 13, the pressure sensor 14, the infrared sensor 15 and the flow sensor 17;
the information memory 21 is used for storing the image information collected by the front camera 18 and the rear camera 19;
the monitoring display screen 20 is used for displaying image information acquired by the front camera 18 and the rear camera 19 in real time;
the audible and visual alarm 22 is used for giving an audible and visual alarm when the pressure of the grouting port of the lining trolley reaches a certain value;
the PLC model that can programme sets up to S7-300, level sensor 13 model sets up to JYB-KO-L, pressure sensor 14 model sets up to LPS25HBTR, the 15 models of infrared ray sensor set up to SB05-82, flow sensor 17 model sets up to WG 311.
The implementation mode is specifically as follows: when the utility model is used, the vibrator 12 can be controlled to vibrate the concrete through the main controller 1, then the vibration monitoring button 8 on the touch panel 2 is clicked, the vibration times of the vibrator can be inquired, and the vibration parameters need to be changed in the background by technical passwords, the phenomena of artificial non-vibration, less vibration or modification of vibration data are avoided, the vibration effect and the concrete quality can be better ensured, then the condition of the concrete liquid level can be visually and accurately detected through the liquid level sensor 13, then the condition of the concrete liquid level can be conveniently observed by a worker through clicking the liquid level monitoring button 7 on the touch panel 2, the pressure condition near the grouting port of the lining trolley can be monitored in real time through arranging the pressure sensor 14, if the pressure reaches a certain value, the pressure sensor 14 can send a signal to the main controller 1, the main controller 1 starts the audible and visual alarm 22 to give an audible and visual alarm, so that the trolley mold explosion is effectively avoided, workers can conveniently observe the pressure condition near a grouting opening by clicking the pressure monitoring button 5 on the touch panel 2, the infrared sensor 15 can send a signal to the main controller 1 when the concrete pouring surface touches a waterproof plate of the vault of the tunnel, the main controller 1 starts the signal lamp 16 to light the signal lamp 16, the pouring can be stopped, the workers can conveniently monitor whether the concrete is poured compactly by clicking the void monitoring button 6 on the touch panel 2, the flow sensor 17 is arranged to conveniently calculate the total amount of concrete used for construction, and whether illegal operation exists in the construction process is conveniently monitored by arranging the front camera 18 and the rear camera 19, with the normal clear of guaranteeing the construction, through being equipped with information storage 21, be convenient for save the image information that anterior camera 18 and rear portion camera 19 gathered, thereby be convenient for the staff later stage to look over, through being equipped with monitor display screen 20, be convenient for the staff watches the image information that anterior camera 18 and rear portion camera 19 gathered in real time, this just makes the utility model discloses enough informationization, can real-time monitoring in the in-service use in-process pour the state, pour pressure, pour the operational aspect in flow and the lining cutting platform truck work progress, the operating condition of lining cutting platform truck is surveyd with the situation of data to the staff of being convenient for, makes the utility model discloses an in-service use effect is comparatively ideal, and the used system of lining cutting platform truck that exists has been solved among the prior art problem of not enough informationization yet to this embodiment.
The utility model discloses the theory of operation:
referring to the description attached drawings 1-3, when using the utility model discloses the time, through being equipped with main control unit 1, touch panel 2, level sensor 13, pressure sensor 14, infrared ray sensor 15, flow sensor 17, anterior camera 18 and rear portion camera 19, make the utility model discloses enough informationization can real-time monitoring pour the state, pour pressure, pour the flow and the operational aspect in the lining cutting platform truck work progress in the in-service use process, the operating aspect of the staff of being convenient for with the situation observation lining cutting platform truck of data, makes the utility model discloses an effect of in-service use is comparatively ideal.
The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (7)

1. The utility model provides a lining cutting platform truck information-based processing equipment, includes main controller, its characterized in that: the intelligent monitoring system comprises a main controller, a trolley control button, a liquid level monitoring button, a vibration monitoring button, a hydraulic monitoring button, a data report button and a trolley control button, wherein the output end of the main controller is connected with a touch panel, the input end of the touch panel is connected with the main interface button, the flow monitoring button, the pressure monitoring button, the vibration monitoring button, the hydraulic monitoring button, the data report button and the trolley control button, the connecting end of the main controller is connected with a vibrator, the input end of the main controller is connected with a liquid level sensor, a pressure sensor, an infrared sensor, a flow sensor, a front camera and a rear camera, the output end of the infrared sensor is connected with a signal lamp, the output end;
the vibrator is used for vibrating concrete under the control of the main controller;
the liquid level sensor is used for intuitively and accurately detecting the condition of the concrete liquid level;
the pressure sensor is used for monitoring the pressure condition near the grouting port of the lining trolley in real time;
the infrared sensor is used for detecting whether a concrete pouring surface touches a waterproof board of a tunnel vault or not;
the flow sensor is used for detecting the pouring amount of concrete;
the front camera is used for acquiring front image information of the lining trolley;
the rear camera is used for collecting rear image information of the lining trolley.
2. The lining trolley informatization processing equipment according to claim 1, characterized in that: the main controller is set to be a programmable PLC.
3. The lining trolley informatization processing equipment according to claim 1, characterized in that: the monitoring display screen is used for displaying image information collected by the front camera and the rear camera.
4. The lining trolley informatization processing equipment according to claim 1, characterized in that: the main controller is used for receiving and processing information collected by the liquid level sensor, the pressure sensor, the infrared sensor and the flow sensor.
5. The lining trolley informatization processing equipment according to claim 1, characterized in that: the information memory is used for storing the image information collected by the front camera and the rear camera.
6. The lining trolley informatization processing equipment according to claim 1, characterized in that: the monitoring display screen is used for displaying image information collected by the front camera and the rear camera in real time.
7. The lining trolley informatization processing equipment according to claim 1, characterized in that: and the audible and visual alarm is used for giving an audible and visual alarm when the pressure of the grouting opening of the lining trolley reaches a certain value.
CN202020164445.4U 2020-02-12 2020-02-12 Lining cutting platform truck information-based processing equipment Active CN211648191U (en)

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CN202020164445.4U CN211648191U (en) 2020-02-12 2020-02-12 Lining cutting platform truck information-based processing equipment

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Application Number Priority Date Filing Date Title
CN202020164445.4U CN211648191U (en) 2020-02-12 2020-02-12 Lining cutting platform truck information-based processing equipment

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CN211648191U true CN211648191U (en) 2020-10-09

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115125795A (en) * 2022-05-25 2022-09-30 济南金曰公路工程有限公司 Pavement concrete side gap pouring equipment and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115125795A (en) * 2022-05-25 2022-09-30 济南金曰公路工程有限公司 Pavement concrete side gap pouring equipment and method
CN115125795B (en) * 2022-05-25 2024-03-15 济南金曰公路工程有限公司 Pavement concrete side gap pouring equipment and method

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