CN211646460U - Concrete panel - Google Patents

Abstract

The utility model relates to a reinforced earth barricade field provides a concrete panel. The concrete panel is cuboid, a top clamping groove is formed in the top of the concrete panel, a bottom clamping groove is formed in the bottom of the concrete panel, and the top clamping groove and the bottom clamping groove are opposite in the vertical direction; the top of the concrete panel is provided with a plurality of top bulges, the bottom of the concrete panel is provided with a plurality of bottom limiting holes, and the top bulges are used for being vertically inserted into the bottom limiting holes of the other concrete panel; the top of concrete panel is equipped with a straight top recess, and the top recess extends to the back of concrete panel from the top draw-in groove. An object of the utility model is to provide a concrete panel for building prestressing force junked tire adds muscle retaining wall structure.

Description

Concrete panel

Technical Field

The utility model relates to a reinforced earth barricade field, concretely relates to concrete panel.

Background

Conventional concrete panels have at least the following disadvantages: (1) the top, the bottom and the two side parts are flat surfaces, so that the two adjacent concrete panels are easy to move relatively; (2) the traditional concrete panel can not be used for building a prestressed waste tire reinforced retaining wall.

Therefore, in order to build the prestressed reinforced retaining wall made of waste tires, the conventional concrete panels need to be improved.

SUMMERY OF THE UTILITY MODEL

In order to solve the above technical problem or at least partially solve the above technical problem, the utility model provides a concrete panel.

The utility model provides a concrete panel, which is cuboid, the top of the concrete panel is provided with a top clamping groove, the bottom of the concrete panel is provided with a bottom clamping groove, and the top clamping groove and the bottom clamping groove are opposite in the vertical direction; the top of the concrete panel is provided with a plurality of top bulges, the bottom of the concrete panel is provided with a plurality of bottom limiting holes, and the top bulges are used for being vertically inserted into the bottom limiting holes of the other concrete panel; the top of concrete panel is equipped with a straight top recess, and the top recess extends to the back of concrete panel from the top draw-in groove.

According to the utility model discloses an embodiment, a lateral part of concrete panel is provided with a plurality of lateral parts protrudingly, and another lateral part of concrete panel is provided with the spacing hole of a plurality of lateral parts to a plurality of lateral parts are protruding to be used for vertically pegging graft with the spacing hole of a plurality of lateral parts of another concrete panel.

According to an embodiment of the present invention, the cross section of the top and bottom clamping grooves is rectangular.

According to the utility model discloses an embodiment, for the back of concrete panel, top draw-in groove and bottom draw-in groove are more close to the front of concrete panel.

According to the utility model discloses an embodiment, the bottom of concrete panel is equipped with a straight bottom recess, and the bottom recess extends to the back of concrete panel from the bottom draw-in groove.

According to an embodiment of the present invention, the strength grade of the concrete panel is not lower than C30.

According to an embodiment of the present invention, the length of the concrete panel is at least 47cm, the width is at least 20cm, and the height is at least 35 cm.

According to the utility model discloses an embodiment, top draw-in groove and bottom draw-in groove intercommunication.

The embodiment of the utility model provides an above-mentioned technical scheme compares with prior art has following advantage:

the top clamping groove and the bottom clamping groove are used for connecting clamping plates of the prestress waste tire chain. The top bulge can be inserted into the bottom limiting hole of the other concrete panel. Therefore, the utility model discloses a concrete panel not only can be used for building prestressing force junked tire reinforced earth retaining wall, and two vertical adjacent concrete panels can be connected more stably moreover.

Drawings

Fig. 1 is a schematic view of a prestressed reinforced retaining wall structure made of waste tires according to an embodiment of the present invention;

fig. 2 is a schematic side view of a prestressed reinforced retaining wall structure made of waste tires according to an embodiment of the present invention;

fig. 3 is a schematic side view of a prestressed reinforced retaining wall structure made of waste tires according to an embodiment of the present invention;

FIG. 4 is a partial schematic view of the connection of the card assembly to the concrete panel according to one embodiment of the present invention;

FIG. 5 is a schematic cross-sectional view of a concrete panel according to an embodiment of the present invention;

fig. 6 is a schematic view of a pre-stressed tension device according to an embodiment of the present invention;

fig. 7 is a partial schematic view of a stretching machine according to an embodiment of the present invention.

Reference numerals:

10. the prestressed waste tire reinforced soil retaining wall structure; 12. a concrete panel; 122. a top clamping groove; 123. the top is convex; 124. a bottom clamping groove; 125. a bottom limiting hole; 126. a side projection; 128. a side limiting hole; 14. a concrete baffle; 15. prefabricating a pile by concrete; 16. pre-stressing a waste tire chain; 162. waste tires; 164. a bolt assembly; 166. clamping a plate; 18. backfilling; 20. PVC wire pipes; 22. a gravel stone cushion layer; 24. a first bar form base; 26. a second type foundation; 28. a pre-stress tensioning device; 30. loading the vehicle; 302. a support pillar; 32. an elevator; 34. an operating platform; 342. a support arm; 344 backing plates; 36. a stretching machine; 362. a stretching arm; 364. a baffle plate; 366. a telescopic rod assembly.

Detailed Description

In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and examples. It is to be understood that the embodiments described are some, but not all embodiments of the invention. The specific embodiments described herein are merely illustrative of the invention and are not intended to be limiting. All other embodiments, which can be derived from the description of the embodiments of the present invention by a person skilled in the art, are within the scope of the present invention. It should be noted that, in the present invention, the longitudinal direction refers to the direction of the length of the prestressed waste tire reinforced retaining wall structure 10, that is, the extending direction thereof; the transverse direction refers to the width direction of the prestressed waste tire reinforced retaining wall structure 10; the vertical direction means a direction in which the height of the prestressed reinforced retaining wall structure 10 of the waste tire is located, that is, a direction perpendicular to the foundation portion.

The prestressed reinforced earth retaining wall structure 10 according to the present invention will be described in detail with reference to fig. 1 to 5.

In one embodiment of the present invention, the prestressed reinforced earth retaining wall structure 10 includes a foundation portion and a wall portion, and the wall portion is built on the foundation portion.

In one embodiment of the invention, the foundation portion includes a foundation and a gravel pack 22 above the foundation. The foundation is a previously leveled foundation. The sand gravel pack 22 may be determined in thickness according to an actual construction environment.

In one embodiment of the present invention, a first strip foundation 24 is disposed in the sand gravel cushion 22; and the top surface of the first strip foundation 24 is flush with the upper surface of the sand and gravel packing 22 to facilitate the placement of the concrete panel 12 on the first strip foundation 24. Therefore, the first strip foundations 24 are provided along the direction in which the prestressed waste tire reinforced retaining wall structure 10 extends longitudinally, or the first strip foundations 24 are provided along the direction in which the wall portion extends longitudinally. In the present embodiment, a plurality of vertically arranged reinforcing bars are embedded in the first strip foundation 24, and the reinforcing bars are distributed along the direction in which the concrete panel 12 is laid, and the reinforcing bars are used for connecting the concrete panel 12. In this embodiment, the sand and gravel pack 22 should at least exceed the lateral outer side of the first strip foundation 24 by more than 60cm, which helps to fix the first strip foundation 24.

In one embodiment of the present invention, a second strip foundation 26 is disposed in the gravel pack 22, and the second strip foundation 26 and the first strip foundation 24 are laterally opposite to each other. The top surface of the second strip foundation 26 is flush with the upper surface of the gravel pack 22 to facilitate attachment of the concrete baffle 14 to the second strip foundation 26. Therefore, the second strip foundations 26 are provided along the direction in which the prestressed waste tire reinforced retaining wall structure 10 extends longitudinally, or the second strip foundations 26 are provided along the direction in which the wall portion extends longitudinally. In this embodiment, a plurality of vertically arranged reinforcing bars are embedded in the second strip foundation 26, and the reinforcing bars are distributed along the laying direction of the concrete baffle 14, and the reinforcing bars are used for connecting the concrete baffle 14. In this embodiment, the sand and gravel pack 22 should at least exceed the lateral outer side of the second strip foundations 26 by more than 60cm, which helps to fix the second strip foundations 26.

In one embodiment of the present invention, above the first strip foundation 24 is a first layer of concrete panels 12. Reinforcing bars pre-embedded in the first strip foundations 24 may be inserted into the bottom of the first layer of concrete panels 12 to secure the concrete panels 12. The first layer of the plurality of concrete panels 12 is fixed to the first strip foundation 24 along the extension path of the prestressed waste tire reinforced retaining wall structure 10, that is, the first layer of the plurality of concrete panels 12 is laid and extended in this manner. This connection is simple and effective.

In one embodiment of the present invention, above the second strip foundation 26 is the first layer of concrete fenders 14. The reinforcing bars embedded in the second strip foundations 26 may be inserted into the bottom of the first layer concrete barrier 14 to fix the concrete barrier 14. The first layer of the plurality of concrete barriers 14 is fixed to the second strip foundations 26 along the extension path of the prestressed waste tire reinforced retaining wall structure 10, that is, the first layer of the plurality of concrete barriers 14 is laid and extended in this manner.

In one embodiment of the present invention, the first layer concrete panel 12 and the first layer concrete baffle 14 are pulled by the first layer pre-stressed scrap tire chain 16, and the first layer pre-stressed scrap tire chain 16 is located between the first layer concrete panel 12 and the first layer concrete baffle 14. And the head end of the first layer of prestressed waste tire chain 16 is fixed by the top of the first layer of concrete panel 12 and the bottom of the second layer of concrete panel 12, and the tail end thereof is fixed by the top of the first layer of concrete baffle plate 14 and the bottom of the second layer of concrete baffle plate 14. Specifically, the first layer of pre-stressed scrap tire chains 16 extends laterally, the stress of the pre-stressed scrap tire chains 16 laterally pulls the first layer of concrete panels 12 and the first layer of concrete baffles 14, and the second layer of concrete panels 12 and the second layer of concrete baffles 14. Due to the existence of prestress, the ultimate bearing capacity, stability and shock resistance of the wall body part are improved. In this embodiment, the first layer concrete panels 12 and the first layer concrete baffles 14 are laterally opposed and in one-to-one correspondence. Thus, each concrete panel 12 is connected to a concrete dam 14 by a prestressed junked tire chain 16. In addition, the adjacent two prestressed waste tire chains 16 are also bound by high-strength steel wires (e.g., stainless steel wires having a diameter of not less than 3 mm) to connect the first layer of prestressed waste tire chains 16 into a prestressed waste tire net. The integrity and durability of the wall body part are improved by the prestressed waste tire net. Additionally, a first layer of backfill 18 is disposed between the first layer of concrete panels 12 and the first layer of concrete dams 14. A first layer of backfill 18 buries a first layer of prestressed waste tire chains 16; and the top surface of the first layer of backfill 18 may be slightly below the bottom of the second layer of pre-stressed scrap tire chain 16.

In one embodiment of the present invention, above the first layer of concrete panels 12 is a second layer of concrete panels 12, and above the first layer of concrete baffles 14 is a second layer of concrete baffles 14. The second layer concrete panel 12 and the second layer concrete baffle 14 are pulled by the second layer of pre-stressed scrap tire chains 16, and the second layer of pre-stressed scrap tire chains 16 are located between the second layer concrete panel 12 and the second layer concrete baffle 14. And the head end of the second layer of prestressed waste tire chain 16 is fixed by the top of the second layer of concrete panel 12 and the bottom of the third layer of concrete panel 12, and the tail end thereof is fixed by the top of the second layer of concrete baffle plate 14 and the bottom of the third layer of concrete baffle plate 14. Specifically, the second layer of pre-stressed scrap tire chains 16 extends laterally, and the stress of the pre-stressed scrap tire chains 16 laterally pulls the second layer of concrete panels 12 and the concrete dam 14 toward each other. In this embodiment, the second layer concrete panels 12 and the second layer concrete baffles 14 are laterally opposed and also in a one-to-one correspondence. Thus, each concrete panel 12 is also connected to a concrete dam 14 by a prestressed junked tire chain 16. In addition, two adjacent prestressed scrap tire chains 16 are also bound by high-strength steel wires (e.g., stainless steel wires having a diameter of not less than 3 mm) to connect the second layer of prestressed scrap tire chains 16 into a prestressed scrap tire net. Additionally, a second layer of backfill 18 is disposed between the second layer of concrete panels 12 and the second layer of concrete dams 14, the second layer of backfill 18 being disposed above the first layer of backfill 18. A second layer of backfill 18 buries a second layer of pre-stressed waste tire chains 16; and the top surface of the second layer of backfill 18 may be slightly below the bottom of the third layer of pre-stressed scrap tire chain 16. The second layer concrete panel 12 and the second layer concrete barrier 14 are also in effect pulled in opposite directions by the first and second layers of pre-stressed scrap tire chains 16.

In one embodiment of the present invention, the concrete panel 12, the concrete barrier 14, the prestressed waste tire chain 16 and the backfill 18 of the higher layer (e.g., the third to fourth layers, but not including the highest layer) are correspondingly disposed above the concrete panel 12, the concrete barrier 14, the prestressed waste tire chain 16 and the backfill 18 of the next layer, respectively. That is, the concrete panels 12, the concrete dam 14, the prestressed scrap tire chain 16, and the backfill 18 of the higher layers are disposed in the same or similar manner as the concrete panels 12, the concrete dam 14, the prestressed scrap tire chain 16, and the backfill 18 of the second layer. For the higher concrete panels 12 and the higher concrete dams 14, the opposite pulling of the prestressed waste tire chains 16 is actually applied to the upper and lower layers.

In one embodiment of the present invention, the bottom of the highest concrete panel 12 and the top of the next concrete panel 12 fix the head end of the next prestressed chain 16, the bottom of the highest concrete baffle 14 and the top of the next concrete baffle 14 fix the end of the next prestressed chain 16, and the backfill 18 of the highest layer is disposed between the highest concrete panel 12 and the highest concrete baffle 14 and is located above the backfill 18 of the next layer. The next layer of prestressed waste tire chains 16 transversely pulls the highest concrete deck 12 and the highest concrete baffle 14, so that whether the highest prestressed waste tire chains 16 need to be arranged or not can be determined according to actual construction requirements. In some embodiments, a subgrade may be laid on the uppermost backfill 18.

In an embodiment of the present invention, the soil pressure sensing box and the acceleration sensor are embedded in the backfill soil. And the data lines of the soil pressure sensing box and the acceleration sensor can be led out from the top of the wall part through the pre-buried PVC line pipe, so that the prestressed waste tire reinforced soil retaining wall structure 10 can be monitored in real time. A linear displacement meter may be further provided at one side of the wall part to measure the deformation of the prestressed waste tire reinforced retaining wall structure 10.

It should be noted that in some embodiments of the present invention, the concrete baffle 14 may be replaced by a precast concrete pile 15. That is, these concrete precast piles 15 are distributed along the direction in which the prestressed waste tire reinforced retaining wall structure 10 extends. The diameter of the concrete precast pile 15 is not less than 20cm, and the strength grade of the pile body is not lower than C20. The concrete precast pile 15 is inserted into the gravel bed 22 and the foundation, the top surface of the concrete precast pile 15 is not lower than the top surface of the prestressed waste tire reinforced retaining wall structure 10, and the position where the concrete precast pile 15 is inserted is the position where the second strip foundations 26 are laid in the above-described embodiment. Wherein, the insertion depth of the concrete precast pile 15 is at least 2m, and the distance between the adjacent piles is not less than 3 m. When the concrete precast pile 15 is arranged, the tail end of the waste tire chain does not need to be provided with a connecting structure such as the clamping plate 166, and only the tail end tire of the waste tire chain needs to be sleeved on the concrete precast pile 15. That is, the tail end of each layer of the prestressed waste tire chain 16 is correspondingly sleeved on the plurality of precast concrete piles 15. In some embodiments, the concrete precast pile 15 and the concrete baffle 14 may be collectively referred to as a fixed wall.

It should also be specifically noted that in one embodiment of the present invention, the prestressed scrap tire chain 16 includes a plurality of scrap tires 162 and a plurality of bolt assemblies 164. A plurality of junked tires 162 are connected in series in a chain shape by a plurality of bolt assemblies 164. Wherein, the waste tires 162 can be the same type or different types of waste tires; the bolt assembly 164 includes a bolt, a nut, and preferably a stainless steel chamfered large flat head hexagon socket head bolt. Of course, to make the connection more effective, a steel plate may be added to the bolt assembly 164, and the steel plate may block the head of the bolt or the nut from being separated from the hole of the used tire 162. And the scrap tire 162 is a whole tire that has not been cut. In other words, the scrap tire 162 is provided with only two holes for mounting the bolt assemblies 164, and the whole tire is directly used. Thus, the cost caused by cutting can be avoided; the contact area between the prestressed waste tire chain 16 and the backfill 18 is increased, and the integrity of the wall body part is improved. Some of the bolt assemblies 164 may be replaced with a rebar gauge to measure the stress of each of the prestressed scrap tire chains 16. The data line of the steel bar meter can also be led out from the top of the wall part through the embedded PVC line pipe. A pallet 166 (preferably a stainless steel pallet) is also mounted at the head end of the prestressed scrap tire chain 16. The pallet 166 is connected to the leading scrap tire of the prestressed scrap tire chain 16 by a bolt assembly 164. The card 166 may be inserted into the top or bottom of the concrete panel 12. In addition, if the prestressed waste tire reinforced retaining wall structure 10 is provided with the concrete retaining wall 14, the end of the prestressed waste tire chain 16 (or waste tire chain) can also be provided with a clamping plate 166 for fixing with the top surface of the concrete panel 12. If the prestressed reinforced earth retaining wall structure 10 made of junked tires is provided with the precast concrete pile 15, the end of the prestressed chain 16 made of junked tires (or the chain made of junked tires) can be directly sleeved on the precast concrete pile 15, and the end of the prestressed chain 16 made of junked tires (or the chain made of junked tires) does not need to be provided with the snap gauge 166.

Next, the concrete panel 12 of the present invention will be described in detail with reference to fig. 5. In the present invention, the concrete baffle 14 has the same or similar structure as the concrete panel 12.

In one embodiment of the present invention, a vertically extending top slot 122 is provided at the top of the concrete deck 12. Top card slot 122 may be a rectangular parallelepiped card slot (i.e., top card slot 122 is rectangular in cross-section), and top card slot 122 is sized slightly larger than card 166 to prevent card 166 from moving. Of course, the vertical depth of the top slot 122 is also large enough to accommodate the vertically inserted clip 166 and to increase the connection area between the clip 166 and the top slot 122, so that the clip 166 is more securely and stably connected to the concrete panel 12. In this embodiment, the top card slot 122 is closer to the front of the concrete deck 12 than to the back of the concrete deck 12. That is, the top pockets 122 are relatively far from the backfill 18 or the pre-stressed scrap tire chain 16. At this time, the distance between the top clamping groove 122 and the backfill 18 is larger, and the concrete is thicker, so that the top clamping groove 122 can bear larger transverse stress.

In one embodiment of the present invention, the bottom of the concrete deck 12 is provided with a vertically extending bottom slot 124. The bottom card slot 124 may be a rectangular parallelepiped slot (i.e., the cross-section of the bottom card slot 124 is rectangular), and the size of the bottom card slot 124 is slightly larger than the size of the card 166 to prevent the card 166 from moving; bottom card slot 124 may be the same size as top card slot 122. Of course, the vertical depth of the bottom slot 124 is also large enough to accommodate the vertically inserted clip 166 and to increase the connection area between the clip 166 and the bottom slot 122, so that the clip 166 is more securely and stably connected to the concrete panel 12. The bottom card slot 124 and the top card slot 122 extend along the same vertical line. Thus, when two concrete panels 12 are stacked vertically, the top card slot 122 of the next concrete panel 12 and the bottom card slot 124 of the previous concrete panel 12 will be aligned with each other, and the two card slots will cooperate to secure the card 166 together. Top card slot 122 and bottom card slot 124 may be disposed in communication with each other. In this embodiment, the bottom card slot 124 is closer to the front of the concrete deck 12 than to the back of the concrete deck 12, so the bottom card slot 124 can also bear greater lateral stress.

In one embodiment of the present invention, the top of the concrete panel 12 is provided with a plurality of top protrusions 123, and the bottom of the concrete panel 12 is provided with a plurality of bottom limiting holes 125. Along the vertical direction, a plurality of bulges are in one-to-one correspondence with a plurality of limiting holes. That is, when two concrete panels 12 are vertically stacked, the top protrusion 123 of the lower concrete panel 12 is inserted into the bottom limiting hole 125 of the upper concrete panel 12, and the two are engaged with each other. This helps to align the two concrete panels 12 when they are laid vertically, and also helps to prevent relative movement of the two concrete panels 12 during construction.

In one embodiment of the present invention, the first side of the concrete panel 12 is provided with a plurality of lateral protrusions 126, and the second side of the concrete panel 12 is provided with a plurality of lateral limiting holes 128. Along the longitudinal direction, the plurality of side protrusions 126 and the plurality of side limiting holes 128 are in one-to-one correspondence. That is, when two concrete panels 12 are laid longitudinally, the side projection 126 of the left concrete panel 12 is inserted into the side retaining hole 128 of the right concrete panel 12, and the two are fitted to each other. This helps to both align the two concrete panels 12 when they are laid in the longitudinal direction and to prevent relative movement of the two concrete panels 12 during construction.

In one embodiment of the present invention, the top of the concrete deck 12 has a straight top groove that extends from the top slot 122 to the back of the concrete deck 12. When the card 166 is inserted into the top card slot 122, a bolt connecting the card 166 may be placed or embedded into the top groove. Of course, the bottom of the concrete panel 12 may also be provided with a bottom recess. The bottom grooves are in one-to-one correspondence with the top grooves in the vertical direction. That is, when two concrete panels 12 are vertically stacked, the top groove of the next concrete panel 12 and the bottom groove of the previous concrete panel 12 are butted against each other, and the two form a through hole together. The through holes may receive bolts that connect the catch plates 166. Therefore, when the concrete panels 12 are vertically stacked or laid, the bolts are not sandwiched between the top of the lower concrete panel 12 and the bottom of the upper concrete panel 12, and the two concrete panels 12 are less stably stacked due to the large gap.

In one embodiment of the present invention, the concrete panel 12 has a length of at least 47cm, a width of at least 10cm, and a height of at least 35 cm. The strength rating of the concrete panel 12 is not less than C30. The concrete panel 12 of such size and strength can improve the ultimate bearing capacity, stability and seismic resistance of the prestressed waste tire reinforced retaining wall structure 10. Of course, the concrete panels 12 may take on other sizes and strengths depending on the actual conditions.

Next, a first construction method of the prestressed scrap tire reinforced earth retaining wall structure 10 will be described in detail with reference to fig. 1 to 7. In the following construction method, the fixed wall is a concrete baffle 14.

In an embodiment of the present invention, the first step: the foundation of the prestressed waste tire reinforced retaining wall structure 10 is constructed, and the surface of the foundation is leveled and a gravel cushion layer 22 is laid. A first strip foundation 24 and a second strip foundation 26 are then laid in the sand and gravel pack 22. The top surfaces of the first and second strip foundations 24, 26 are flush with the sand and gravel packing 22, and the sand and gravel packing 22 should exceed the lateral outer sides of the first and second strip foundations 24, 26 by more than 60 cm. Vertical steel bars are embedded in the first strip foundation 24 and the second strip foundation 26.

In an embodiment of the present invention, the second step: the concrete baffle 14 and the concrete panel 12 are installed. The vertical rebars of the first strip foundation 24 are inserted into the bottom pockets 124 of the concrete panels 12 to secure one concrete panel 12 to the first strip foundation 24, and then the operation is repeated in sequence until the first layer of concrete panels 12 is laid. The vertical rebars of the second strip foundation 26 are inserted into the concrete baffle 14 to secure one concrete baffle 14 to the second strip foundation 26, and then the operation is repeated in sequence until the first layer of concrete baffles 14 is laid.

In an embodiment of the present invention, the third step: and (5) manufacturing a waste tire chain. Punching holes in the radial direction of the junked tire 162; the scrap tires 162 are then connected in series by bolt assemblies 164 to form a chain. A card 166 is then mounted on each of the leading and trailing junked tires 162. By the method, a plurality of waste tire chains are manufactured.

In an embodiment of the present invention, the fourth step: and tensioning the waste tire chain to form the prestressed waste tire chain 16. The clamping plates 166 at the tail ends of the waste tire chains are sequentially inserted into the tops of the first layer of concrete baffles 14, and then the second layer of concrete baffles 14 are laid or piled above the first layer of concrete baffles 14. The prestressed tension device 28 is then moved to the head end of the waste tire chain, and 4 support columns 302 are lowered to support and fix the prestressed tension device 28. The pre-stressed tensioning device 28 then extends out of the support arms 342 into contact with the front face of the first layer of concrete panels 12 to support the pre-stressed tensioning device 28 in a horizontal orientation. The stretching arm 362 of the stretcher 36 is then moved toward the head end of the waste tire chain until the damper 364 reaches the head end of the waste tire chain. The clamp plate 166 is then snapped into the stop 364 and clamp, and the tensioning arms 362 are retracted to begin tensioning. The stretching rate of the stretching arms 362 is less than 6 mm/s. The length of tension for each scrap tire 162 may also be determined based on the actual situation. In which, for how to determine the value of the stretched length of each junked tire 162, the information as shown in table 1 below can be referred to. When the preset tensioning length value is reached, the clamping plate 166 is inserted into the top clamping groove 122 of the concrete panel 12, and the tensioning procedure is completed. In doing so, a prestressed waste tire chain 16 can be formed. The above operations are then repeated until the first layer of scrap tire chains is completely tensioned and formed into the prestressed scrap tire chains 16. Then, the two adjacent prestressed waste tire chains 16 are bound and connected through the high-strength steel wires, so that the first layer of prestressed waste tire chains 16 forms a prestressed waste tire net. A second layer of concrete panels 12 is then laid or laid on top of the first layer of concrete panels 12.

Table 1: drawing length value table

In an embodiment of the present invention, the fifth step: and (5) filling. A first layer of pre-stressed scrap tire chains 16 is landfilled, i.e., a first layer of backfill 18 is added between the first layer of concrete dam 14 and the first layer of concrete panel 12. The backfill 18 can be made from local materials, and sand, clay, broken stone or building waste residue meeting design requirements can be used as the filler. The first layer of prestressed waste tire chain 16 needs to be completely buried by the first layer of backfill 18, the inside of each waste tire 162 needs to be fully and compactly filled, and after the inside of each waste tire 162 and gaps are densely filled, the first layer of backfill 18 needs to be compacted. After completion of the landfill, the height of the first layer of backfill 18 needs to be close to the height of the second layer of pre-stressed scrap tire chains 16 to facilitate the manufacture of the scrap tire chains and the tensioning of the scrap tire chains.

In an embodiment of the present invention, the sixth step: the above operations are repeated to build up successively higher concrete panels 12 (e.g., second, third, fourth, etc., but including the highest), concrete dams 14, prestressed scrap tire chains 16, and backfill 18. The higher layer structure is built in a similar manner to the first layer. Since in the fourth step the second layer of concrete dams 14 and the second layer of concrete panels 12 have been laid, the sixth step comprises: manufacturing a waste tire chain, fixing the tail end of the waste tire chain, paving a third layer of concrete baffle plate 14, forming a prestressed waste tire chain 16 and fixing the head end of the prestressed waste tire chain, paving a third layer of concrete panel 12, filling backfill 18, compacting and the like. The specific implementation process is not described herein. Wherein, as the higher-rise wall is built, the height of the tensioning machine 36 needs to be continuously adjusted, and the construction position of the prestress tensioning device 28 also needs to be changed frequently.

In an embodiment of the present invention, the seventh step: and building the highest wall. When the backfill 18 of the layer below the highest layer completely covers the prestressed waste tire chains 16 of the same layer, the backfill 18 can be continuously added until the height of the backfill 18 is flush with the concrete panel 12 and the concrete baffle 14 (namely, the whole wall reaches the elevation). That is, after the wall of the next floor is constructed, the backfill 18 is continuously added between the concrete panel 12 and the concrete baffle plate 14 of the highest floor. Then, the backfill 18 is compacted to a predetermined compaction; and the entire backfill 18 also needs to be at the same elevation as the wall sections during compaction. Thus, the construction of the prestressed reinforced retaining wall 10 made of waste tires is completed.

Next, a second construction method of the prestressed scrap tire reinforced earth retaining wall structure 10 will be described in detail with reference to fig. 1 to 7. In the following construction method, the fixed wall is a concrete precast pile 15. Since the construction method includes the same construction process as the first method, the same process is not described again.

In an embodiment of the present invention, in the first step, after the foundation is constructed, the sand gravel layer 22 is laid, and the first strip foundation 24 is laid, the concrete precast pile 15 is inserted into the foundation and the sand gravel layer 22. The insertion depth of the concrete precast pile 15 is at least 2m, and the top surface of the concrete precast pile 15 reaches the elevation of the wall body part.

In one embodiment of the invention, the second step is to install the first layer of concrete baffles 14.

In one embodiment of the present invention, the third step is to manufacture a waste tire chain. Wherein, compared with the first construction method, the difference is that: the end of the waste tire chain does not need to be provided with the catch plate 166.

In one embodiment of the present invention, the fourth step is to stretch the junked tire chain. The end of the junked tire chain is directly sleeved on the concrete precast pile 15, and then the same tensioning process as the first method is performed.

In an embodiment of the present invention, the fifth step is to perform the packing. In order to avoid damage to the precast concrete pile 15, the backfill 18 around the precast concrete pile 15 needs to be manually compacted.

In an embodiment of the present invention, the sixth step: the above operation is repeated. Of course, the waste tire chain of the higher layer needs to be sleeved on the concrete precast pile 15 in sequence.

In an embodiment of the present invention, the seventh step: and building the highest wall. Thus, the construction of the prestressed reinforced retaining wall 10 made of waste tires is completed.

It should be noted that in the above two methods, and in the process of manufacturing the waste tire chain, the bolt assembly 164 may be replaced with some reinforcing bar meters, for example: a bolt assembly 164 between the scrap tire chain and the concrete panel 12, and a bolt assembly 164 between two scrap tires 162. The quantity, density and position of the reinforcing steel bar meters (or sensors) can be flexibly adjusted according to different monitoring requirements. The data line of the reinforcing bar meter can be led out of the wall top through the pre-buried PVC line pipe 20, and stress data acquisition is carried out on the wall top. In addition, an acceleration sensor can be embedded in the backfill soil 18 to measure the acceleration of the prestressed waste tire reinforced retaining wall structure 10; embedding a soil pressure box to measure the soil pressure of the prestressed waste tire reinforced soil retaining wall structure 10; a linear displacement meter is provided at one side of the front surface of the concrete panel 12 to measure the deformation of the prestressed waste tire reinforced retaining wall structure 10. The data lines of the soil pressure box, the acceleration sensor and the reinforcing steel bar meter can be led out of the wall top through the pre-buried PVC wire pipe 20, so that the long-term monitoring of the prestressed waste tire reinforced soil retaining wall structure 10 is realized.

Next, the prestress tension device 28 according to the above construction method will be described in detail with reference to fig. 6 to 7.

In one embodiment of the present invention, the pre-stressed tensioning device 28 includes a loading vehicle 30 that loads other components. In the process of tensioning the waste tire chain, the prestressed tensioning device 28 is often required to change the position, and the loading vehicle 30 can flexibly drive to each preset position. In addition, the loading vehicle 30 is also provided with a plurality of support columns 302, and these four support columns 302 can be elongated and supported on the ground before the tensioning operation is performed, so that the entire prestressed tensioning device 28 is kept stable.

In one embodiment of the present invention, the prestressed tensioning device 28 further comprises an elevator 32, the bottom of the elevator 32 being mounted and fixed to the loading vehicle 30. The elevator 32 may be raised and lowered in a vertical direction such that the height of the elevator 32 varies. In the present embodiment, the lifting motion of the lifter 32 can be driven by hydraulic pressure, pneumatic pressure, or by a motor in combination with a lead screw structure.

In one embodiment of the present invention, the pre-stressed tensioning device 28 further comprises an operating platform 34, the operating platform 34 being fixed to the top of the elevator 32. The bottom of the operation platform 34 is provided with two support arms 342, and the support arms 342 can be extended or shortened along the length direction thereof. When a tensioning operation is performed, the support arms 342 may be correspondingly lengthened or shortened until abutting against the front face of the concrete panel 12. In this way, the tensioning process is relatively stable and the pre-stressed tensioning device 28 does not topple or roll over. In some embodiments, the support arm 342 is provided with a backing plate 344. As the support arm 342 moves toward the concrete panel 12, the backing plate 344 will abut the front face of the concrete panel 12. Because the area of the base plate 344 is greater than the cross-sectional area of the support arms 342, the tensioning process is more stable and reliable, and damage to the concrete panel 12 is reduced. In this embodiment, the telescopic movement of the supporting arm 342 can be driven by hydraulic pressure, pneumatic pressure, or by a motor in combination with a lead screw structure. In some embodiments, the support arms 342 are two or more to promote stability during the tensioning process. The operating platform 34 is provided with a railing to protect the worker who performs the operation on the operating platform 34.

In one embodiment of the present invention, the pre-stressed tensioning device 28 further comprises a tensioning machine 36. The stretching machine 36 is mounted on the operating platform 34, and the stretching machine 36 is connected to the balustrade on the same side as the support arm 342. In this way, the tensioning machine 36 can be fixed more firmly, the cost increase caused by the additional connection structure can be avoided, and the tensioning machine can be closer to the concrete panel 12 to facilitate tensioning. The stretching machine 36 is provided with two stretching arms 362 and one telescopic rod assembly 366, and the stretching arms 362, the telescopic rod assembly 366 and the support arms 342 are located on the same side of the pre-stressed stretching device 28. The stretching arm 362 and the telescopic rod assembly 366 can be telescopic along their respective length directions. The ends of both stretching arms 362 are mounted and connected to the same baffle 364, which baffle 364 is used to connect and tension the waste tire chain. The back surface (the side facing the stretcher 36) of the baffle 364 is provided with a pressure sensor. The pressure sensor can measure the tension information in the stretching process. The telescoping rod assembly 366 includes a telescoping rod, a spring, and a clamp. The clamp is attached to the end of the telescoping rod with the clamp opening towards the baffle 364. The spring is sleeved on the rod body of the telescopic rod, and generates elastic force towards the baffle 364, the elastic force enables the telescopic rod to bias towards the baffle 364, and the clamp is also pressed on the back of the baffle 364. When the catch plate 166 is snapped onto the stop 364, the clamp of the telescoping rod abuts against the stop 364, and the clamp and the stop 364 together limit the movement of the catch plate 166 in the horizontal direction. In the embodiment, the reciprocating motion of the stretching arm 362 is realized by a motor driving a ball screw, and the moving speed of the stretching arm 362 is 3m/s to 6m/s, so as to ensure that the used tire 162 can be uniformly changed in the whole stretching process, and further help to keep the stretching arm 362, the telescopic rod assembly 366 and the supporting arm 342 in a coordinated state, and further help to keep the pre-stressed stretching device 28 stable in the stretching process. In the present embodiment, the switch of the stretching machine 36 and the switch of the supporting arm 342 may be provided on the operation platform 34 or the stretching machine 36. In addition, the switches of the stretching machine 36 can also regulate the stretching speed of the stretching arm 362.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.

Claims (8)

1. The concrete panel is characterized in that the concrete panel is cuboid, a top clamping groove is formed in the top of the concrete panel, a bottom clamping groove is formed in the bottom of the concrete panel, and the top clamping groove is opposite to the bottom clamping groove in the vertical direction;

the top of the concrete panel is provided with a plurality of top bulges, the bottom of the concrete panel is provided with a plurality of bottom limiting holes, and the top bulges are vertically inserted into the bottom limiting holes of the other concrete panel;

the top of concrete panel is equipped with a straight top recess, the top recess is followed the top draw-in groove extends to the back of concrete panel.

2. The concrete panel according to claim 1, wherein one side of the concrete panel is provided with a plurality of side projections, the other side of the concrete panel is provided with a plurality of side retaining holes, and the plurality of side projections are adapted to longitudinally engage the plurality of side retaining holes of another concrete panel.

3. The concrete panel of claim 1, wherein the top and bottom pockets are rectangular in cross section.

4. The concrete panel of claim 1, wherein the top and bottom pockets are closer to a front face of the concrete panel than to a back face of the concrete panel.

5. The concrete panel of claim 1 wherein the bottom of the concrete panel is provided with a straight bottom groove extending from the bottom channel to the back of the concrete panel.

6. The concrete panel of claim 1, wherein the concrete panel has a strength rating of no less than C30.

7. The concrete panel according to claim 1, wherein the concrete panel is at least 47cm long, at least 20cm wide and at least 35cm high.

8. The concrete panel of claim 1, wherein the top and bottom pockets are in communication.

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