CN211643573U - Step feeder with variable step length - Google Patents

Step feeder with variable step length Download PDF

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Publication number
CN211643573U
CN211643573U CN201922369331.3U CN201922369331U CN211643573U CN 211643573 U CN211643573 U CN 211643573U CN 201922369331 U CN201922369331 U CN 201922369331U CN 211643573 U CN211643573 U CN 211643573U
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ratchet
sliding
sliding member
way ratchet
feeder
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马铭均
韩宏彦
张保玉
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Hebei College of Industry and Technology
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Hebei College of Industry and Technology
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Abstract

本实用新型提供了一种可变步长的步进送料机,属于输送设备领域,包括机架、传送带、单向棘轮、滑动件、多个啮合模块和伸缩单元。传送带设于机架上,具有驱动轴。单向棘轮设于驱动轴上。滑动件沿正向和反向往复滑动的设于机架上。多个啮合模块分别可拆卸的设于滑动件上,并沿滑动件的滑动方向分布,每个啮合模块上转动的设有棘齿,棘齿用于在滑动件正向滑动时与单向棘轮啮合,在滑动件反向滑动时与单向棘轮分离。伸缩单元设于机架上,用于驱动滑动件往复运动。本实用新型的可变步长的步进送料机,伸缩单元通过棘齿与单向棘轮的配合驱动传送带进行步进式输送,结构紧凑,可以通过增减滑动件上啮合模块的个数,调整步长,满足实际需要。

Figure 201922369331

The utility model provides a stepping feeder with variable step length, belonging to the field of conveying equipment, comprising a frame, a conveyor belt, a one-way ratchet, a sliding piece, a plurality of meshing modules and a telescopic unit. The conveyor belt is arranged on the frame and has a drive shaft. The one-way ratchet is arranged on the drive shaft. The sliding member is arranged on the frame to reciprocately slide in the forward and reverse directions. A plurality of engaging modules are respectively detachably arranged on the slider and distributed along the sliding direction of the slider. Each engaging module is rotated with a ratchet, and the ratchet is used to connect with the one-way ratchet when the slider is sliding in the forward direction. Engaged and disengaged from the one-way ratchet when the slider slides in reverse. The telescopic unit is arranged on the frame and is used to drive the sliding member to reciprocate. In the variable step-length stepping feeder of the utility model, the telescopic unit drives the conveyor belt to carry out step-by-step conveying through the cooperation of the ratchet teeth and the one-way ratchet. The structure is compact, and can be adjusted by increasing or decreasing the number of meshing modules on the sliding piece step size to meet the actual needs.

Figure 201922369331

Description

可变步长的步进送料机Variable-step stepper feeder

技术领域technical field

本实用新型属于输送设备技术领域,更具体地说,是涉及一种可变步长的步进送料机。The utility model belongs to the technical field of conveying equipment, and more particularly relates to a stepping feeder with variable step length.

背景技术Background technique

步进送料机的是一种将物料以步长为单位进行间歇式输送的输送设备。现有的步进送料机多采用由连杆机构驱动送料部分进行往复运动的结构,以实现间歇式的步进送料。但是,这种步进送料机由于连杆机构的体积较大,导致整机的体积较大,而且送料部分的结构与传统的连续送料机结构差异较大,需要进行特殊的设计,以实现往复运动,成本较高。现在出现了一种采用棘轮棘齿结构驱动的步进送料机,但是这种步进送料机步长无法调整,难以满足实际需要。A stepper feeder is a conveying device that intermittently conveys materials in steps. Most of the existing stepping feeders adopt a structure in which the feeding part is driven by a link mechanism to reciprocate, so as to realize intermittent stepping feeding. However, this kind of stepping feeder has a large volume of the whole machine due to the large volume of the connecting rod mechanism, and the structure of the feeding part is quite different from that of the traditional continuous feeder, so special design is required to realize the reciprocation. Exercise is expensive. Now there is a stepping feeder driven by a ratchet structure, but the step length of this stepping feeder cannot be adjusted, and it is difficult to meet the actual needs.

实用新型内容Utility model content

本实用新型的目的在于提供一种可变步长的步进送料机,以解决现有技术中存在的采用棘轮棘齿结构驱动的步进送料机,步长无法调整,难以满足实际需要的技术问题。The purpose of this utility model is to provide a step-by-step feeder with variable step length, so as to solve the technical problem that the step-length cannot be adjusted and it is difficult to meet the actual needs of the step-by-step feeder driven by the ratchet structure in the prior art. question.

为实现上述目的,本实用新型采用的技术方案是,提供一种可变步长的步进送料机,包括:In order to achieve the above purpose, the technical solution adopted by the present utility model is to provide a step feeder with a variable step length, including:

机架;frame;

传送带,设于所述机架上,具有驱动轴;a conveyor belt, arranged on the frame, with a drive shaft;

单向棘轮,设于所述驱动轴上;a one-way ratchet, arranged on the drive shaft;

滑动件,沿正向和反向往复滑动的设于所述机架上;A sliding member is arranged on the frame to reciprocate along the forward and reverse directions;

多个啮合模块,分别可拆卸的设于所述滑动件上,并沿所述滑动件的滑动方向分布,每个所述啮合模块上转动的设有棘齿,所述棘齿用于在所述滑动件正向滑动时与所述单向棘轮啮合,在所述滑动件反向滑动时与所述单向棘轮分离;以及A plurality of engaging modules are respectively detachably arranged on the sliding member and distributed along the sliding direction of the sliding member, and each of the engaging modules is rotatably provided with a ratchet, and the ratchet is used for The slider is engaged with the one-way ratchet when the slider is sliding forward, and is disengaged from the one-way ratchet when the slider is reversely sliding; and

伸缩单元,设于所述机架上,用于驱动所述滑动件往复滑动。The telescopic unit is arranged on the frame and is used for driving the sliding member to slide back and forth.

作为本申请另一实施例,所述滑动件上设有长条的调节孔,所述调节孔的长轴线与所述滑动件的滑动方向平行,所述调节孔内设有多个沿所述调节孔长轴线位置可调的连接件,多个所述啮合模块分别与多个所述连接件连接。As another embodiment of the present application, the sliding member is provided with a long adjustment hole, the long axis of the adjustment hole is parallel to the sliding direction of the sliding member, and the adjustment hole is provided with a plurality of A connecting piece with an adjustable position of the long axis of the adjustment hole, and a plurality of the engaging modules are respectively connected with the plurality of the connecting pieces.

作为本申请另一实施例,所述滑动件上设有支撑块,所述支撑块位于所述啮合模块的反向一侧,所述支撑块上设有可伸缩的抵接件,所述抵接件与所述啮合模块抵接,用于限制所述啮合模块相对于所述抵接件反向移动。As another embodiment of the present application, the sliding member is provided with a support block, the support block is located on the opposite side of the engagement module, and a retractable abutment member is provided on the support block, and the support block is provided with a retractable abutting member. The connecting piece is in abutment with the engaging module for restricting the reverse movement of the engaging module relative to the abutting piece.

作为本申请另一实施例,所述啮合模块包括设有容纳槽的基座,所述棘齿的转轴端位于所述容纳槽内;所述棘齿的齿端与所述单向棘轮啮合时,所述容纳槽反向一侧的内壁与所述棘齿抵接以限制所述棘齿的转动。As another embodiment of the present application, the engagement module includes a base with an accommodating groove, and the shaft end of the ratchet tooth is located in the accommodating groove; when the tooth end of the ratchet tooth is engaged with the one-way ratchet wheel , the inner wall of the opposite side of the accommodating groove is in contact with the ratchet to limit the rotation of the ratchet.

作为本申请另一实施例,所述容纳槽的槽底和所述棘齿的齿端之间设有弹性件,所述弹性件用于推动所述棘齿的齿端靠近所述单向棘轮摆动。As another embodiment of the present application, an elastic member is provided between the groove bottom of the accommodating groove and the tooth end of the ratchet tooth, and the elastic member is used to push the tooth end of the ratchet tooth to approach the one-way ratchet wheel swing.

作为本申请另一实施例,所述啮合模块位于所述单向棘轮的上方,所述棘齿的齿端下垂与所述单向棘轮啮合。As another embodiment of the present application, the engagement module is located above the one-way ratchet, and the tooth ends of the ratchet teeth hang down to engage with the one-way ratchet.

作为本申请另一实施例,所述机架上设有背板,所述滑动件位于所述背板和所述单向棘轮之间,所述滑动件的背面与所述背板的板面滑动贴合,所述啮合模块设于所述滑动件的正面;所述机架上还设有导向夹块,所述导向夹块和所述背板之间形成容纳所述滑动件的导向槽。As another embodiment of the present application, the rack is provided with a backboard, the sliding member is located between the backboard and the one-way ratchet, and the back of the sliding member is connected to the surface of the backboard. Sliding fit, the engaging module is arranged on the front of the sliding piece; the frame is also provided with a guide clamp block, and a guide groove for accommodating the slider is formed between the guide clamp block and the back plate .

作为本申请另一实施例,所述伸缩单元的伸缩端和所述滑动件之间设有调节结构,所述调节结构用于调节所述滑动件相对于所述伸缩单元的伸缩端在所述滑动件滑动方向上的位置。As another embodiment of the present application, an adjustment structure is provided between the telescopic end of the telescopic unit and the sliding member, and the adjustment structure is used to adjust the position of the sliding member relative to the telescopic end of the telescopic unit in the The position of the slider in the sliding direction.

作为本申请另一实施例,所述调节结构包括:As another embodiment of the present application, the adjustment structure includes:

第一螺杆,设于所述伸缩单元的伸缩端上;The first screw is arranged on the telescopic end of the telescopic unit;

第二螺杆,设于所述滑动件上,轴线与所述第一螺杆的轴线共线,螺纹旋向与所述第一螺杆的螺纹旋向相反;以及a second screw rod, disposed on the sliding member, the axis of which is collinear with the axis of the first screw rod, and the thread rotation direction is opposite to that of the first screw rod; and

调节套,两端分别与所述第一螺杆和所述第二螺杆螺纹连接。The two ends of the adjusting sleeve are respectively connected with the first screw rod and the second screw screw thread.

作为本申请另一实施例,所述机架包括相对设置的两个侧架,所述传送带设于两个所述侧架之间,所述驱动轴穿出两个所述侧架外,所述单向棘轮位于两个所述侧架之外并与所述驱动轴可拆卸连接。As another embodiment of the present application, the frame includes two side frames arranged opposite to each other, the conveyor belt is arranged between the two side frames, and the drive shaft passes through the two side frames, so The one-way ratchet is located outside the two side frames and is detachably connected with the drive shaft.

本实用新型实施例提供的可变步长的步进送料机的有益效果在于:与现有技术相比,本实用新型实施例的可变步长的步进送料机,采用传送带进行物料的输送,可以与传统连续送料机采用相同的传送带,无需进行特殊的设计,降低了成本。采用伸缩单元驱动滑动件往复运动,在滑动件正向滑动时,滑动件通过棘齿和单向棘轮啮合带动传送带进行输送,在滑动件反向滑动时,棘齿和单向棘轮分离,传送带不会返回,从而实现步进式送料,结构更加紧凑,使得整机的体积较小。而且可以通过增减滑动件上啮合模块的个数,改变滑动件往复运动一次带动棘轮转动的角度,进而改变传送带单次输送的距离,实现调整可变步长的步进送料机的步长,满足实际需要。The beneficial effect of the variable step length stepping feeder provided by the embodiment of the present utility model is that compared with the prior art, the variable step length stepping feeder of the present utility model embodiment adopts a conveyor belt to convey materials , can use the same conveyor belt as the traditional continuous feeder, no special design is required, and the cost is reduced. The telescopic unit is used to drive the sliding member to reciprocate. When the sliding member is sliding forward, the sliding member drives the conveyor belt to convey through the engagement of the ratchet teeth and the one-way ratchet. It will return, so as to realize step-by-step feeding, the structure is more compact, and the volume of the whole machine is smaller. In addition, by increasing or decreasing the number of meshing modules on the sliding piece, the angle at which the reciprocating motion of the sliding piece drives the ratchet wheel to rotate once, and then the distance of the single conveying of the conveyor belt can be changed, so as to realize the adjustment of the step size of the stepper feeder with variable step size. meet actual needs.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only for the present utility model. For some novel embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.

图1为本实用新型实施例提供的可变步长的步进送料机的主视图;1 is a front view of a stepper feeder with variable step length provided by an embodiment of the present utility model;

图2为图1中A处的放大图;Fig. 2 is the enlarged view of A place in Fig. 1;

图3为图1的俯视图;Fig. 3 is the top view of Fig. 1;

图4为图1中滑动件的俯视图。FIG. 4 is a top view of the slider of FIG. 1 .

其中,图中各附图标记:Among them, each reference sign in the figure:

1-机架;11-背板;12-导向夹块;13-侧架;2-传送带;3-单向棘轮;4-滑动件;41-调节孔;42-连接件;43-支撑块;44-抵接件;45-第二螺杆;5-啮合模块;51-基座;52-容纳槽;53-棘齿;54-弹性件;6-伸缩单元;61-第一螺杆;62-调节套。1-frame; 11-back plate; 12-guide clamp; 13-side frame; 2-conveyor; 3-one-way ratchet; 4-slider; 41-adjustment hole; 42-connector; 43-support block ; 44- abutting piece; 45- second screw rod; 5- engaging module; 51- base; 52- receiving groove; 53- ratchet tooth; 54- elastic piece; 6- telescopic unit; -Adjustment sleeve.

具体实施方式Detailed ways

为了使本实用新型所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.

请一并参阅图1至图4,现对本实用新型实施例提供的可变步长的步进送料机进行说明。一种可变步长的步进送料机,包括:机架1、传送带2、单向棘轮3、滑动件4、多个啮合模块5和伸缩单元6。Please refer to FIG. 1 to FIG. 4 together, and now the variable step feeder provided by the embodiment of the present invention will be described. A stepping feeder with variable step length includes: a frame 1 , a conveyor belt 2 , a one-way ratchet 3 , a sliding member 4 , a plurality of engaging modules 5 and a telescopic unit 6 .

传送带2设于机架1上,具有驱动轴。单向棘轮3设于驱动轴上。滑动件4沿正向和反向往复滑动的设于机架1上。多个啮合模块5分别可拆卸的设于滑动件4上,并沿滑动件4的滑动方向分布,每个啮合模块5上转动的设有棘齿53,棘齿53用于在滑动件4正向滑动时与单向棘轮3啮合,在滑动件4反向滑动时与单向棘轮3分离。伸缩单元6设于机架1上,用于驱动滑动件4往复滑动。The conveyor belt 2 is arranged on the frame 1 and has a drive shaft. The one-way ratchet 3 is arranged on the drive shaft. The sliding member 4 is arranged on the frame 1 to reciprocately slide in the forward and reverse directions. A plurality of engaging modules 5 are respectively detachably arranged on the slider 4 and distributed along the sliding direction of the slider 4. Each engaging module 5 is rotatably provided with a ratchet tooth 53, and the ratchet teeth 53 are used for locating the slider 4 at the correct position. It engages with the one-way ratchet wheel 3 when sliding in the opposite direction, and separates from the one-way ratchet wheel 3 when the sliding member 4 slides in the reverse direction. The telescopic unit 6 is arranged on the frame 1 and is used to drive the sliding member 4 to slide back and forth.

与现有技术相比,本实用新型实施例的可变步长的步进送料机,采用传送带2进行物料的输送,可以与传统连续送料机采用相同的传送带2,无需进行特殊的设计,降低了成本。采用伸缩单元6驱动滑动件4往复运动,在滑动件4正向滑动时,滑动件4通过棘齿53和单向棘轮3啮合带动传送带2进行输送,在滑动件4反向滑动时,棘齿53和单向棘轮3分离,传送带2不会返回,从而实现步进式送料,结构更加紧凑,使得整机的体积较小。而且可以通过增减滑动件4上啮合模块5的个数,改变滑动件4往复运动一次带动棘轮转动的角度,进而改变传送带2单次输送的距离,实现调整可变步长的步进送料机的步长,满足实际需要。Compared with the prior art, the variable-step stepping feeder according to the embodiment of the present invention adopts the conveyor belt 2 for material conveying, and can use the same conveyor belt 2 as the traditional continuous feeder, without special design, reducing the need for special design. cost. The telescopic unit 6 is used to drive the sliding member 4 to reciprocate. When the sliding member 4 slides in the forward direction, the sliding member 4 drives the conveyor belt 2 to convey through the engagement of the ratchet teeth 53 and the one-way ratchet wheel 3. When the sliding member 4 slides in the reverse direction, the ratchet teeth 53 is separated from the one-way ratchet 3, and the conveyor belt 2 will not return, so as to realize step-by-step feeding, the structure is more compact, and the volume of the whole machine is smaller. In addition, by increasing or decreasing the number of meshing modules 5 on the sliding member 4, the reciprocating motion of the sliding member 4 can change the angle at which the ratchet wheel rotates once, thereby changing the single conveying distance of the conveyor belt 2, so as to realize a stepping feeder with adjustable step length. step size to meet the actual needs.

本实施例中,机架1可以是由钢构件制成的框架结构,传送带2水平的安装在机架1的上部。传送带2可以是包括平行相对设置的驱动辊和从动辊以及环绕在驱动滚和从动辊外的带体。驱动辊一端的转轴形成驱动轴,驱动轴通过驱动辊带动带体转动,从而输送带体上的物料。驱动辊和从动辊分别转动的设置在机架1的两端上。带体可以是柔性皮带,也可以是金属网带,还可以是由多块金属板依次铰接成的链板。In this embodiment, the frame 1 may be a frame structure made of steel members, and the conveyor belt 2 is horizontally installed on the upper part of the frame 1 . The conveyor belt 2 may include driving rollers and driven rollers arranged in parallel opposite to each other, and a belt body surrounding the driving rollers and the driven rollers. The rotating shaft at one end of the driving roller forms the driving shaft, and the driving shaft drives the belt body to rotate through the driving roller, thereby conveying the material on the belt body. The driving roller and the driven roller are respectively arranged on both ends of the frame 1 to rotate. The belt body can be a flexible belt, a metal mesh belt, or a chain plate formed by a plurality of metal plates hinged in sequence.

本实施例中,滑动件4由伸缩单元6驱动,在机架1上沿水平的正向和反向往复滑动,滑动件4正向滑动时,啮合模块5上的棘齿53与单向棘轮3啮合,带动驱动轴转动,使得传送带2将物料进行向后输送。滑动件4上啮合模块5的个数决定了在滑动件4正向滑动一次的过程中,单向棘轮3转动的次数。例如,当滑动件4设置有两个啮合模块5时,滑动件4正向滑动一次,两个啮合模块5上的棘齿53依次与单向棘轮3啮合,带动单向棘轮3转动两次;当滑动件4设置有三个啮合模块5时,滑动件4正向滑动一次,三个啮合模块5上的棘齿53依次与单向棘轮3啮合,带动单向棘轮3转动三次。当滑动件4反向滑动时,啮合模块5上的棘齿53与单向棘轮3分离,传送带2停止输送,从而使得传送带2实现步进式输送。In this embodiment, the sliding member 4 is driven by the telescopic unit 6 to reciprocate on the frame 1 along the horizontal forward and reverse directions. When the sliding member 4 slides forwardly, the ratchet teeth 53 on the meshing module 5 and the one-way ratchet wheel 3 meshes to drive the drive shaft to rotate, so that the conveyor belt 2 transports the material backwards. The number of engaging modules 5 on the sliding member 4 determines the number of times the one-way ratchet 3 rotates during the forward sliding of the sliding member 4 once. For example, when the slider 4 is provided with two engaging modules 5, the slider 4 slides forward once, and the ratchet teeth 53 on the two engaging modules 5 engage with the one-way ratchet 3 in turn, driving the one-way ratchet 3 to rotate twice; When the slider 4 is provided with three engaging modules 5, the slider 4 slides forward once, and the ratchet teeth 53 on the three engaging modules 5 engage with the one-way ratchet 3 in turn, driving the one-way ratchet 3 to rotate three times. When the sliding member 4 slides in the reverse direction, the ratchet teeth 53 on the engaging module 5 are separated from the one-way ratchet wheel 3, and the conveying belt 2 stops conveying, so that the conveying belt 2 realizes the step-by-step conveying.

具体地,滑动件4为长直杆或者长条板。滑动件4可以是沿自身轴向滑动的设置在机架1上。滑动件4可以是通过滑轨和滑块配和的结构安装在机架1上,也可以是在机架1上设置滑槽,滑动件4滑动的安装在滑槽内,实现滑动的设置在机架1上。啮合模块5可以是通过螺栓与滑动件4可拆卸连接。啮合模块5可以是包括基座51和铰接在基座51上的棘齿53,基座51通过螺栓与滑动件4可拆卸连接。伸缩单元6可以是油缸或者气缸,伸缩单元6可以是与滑动件4同轴设置,以驱动滑动件4沿自身轴向往复滑动。Specifically, the sliding member 4 is a long straight rod or a long strip. The sliding member 4 may be disposed on the frame 1 slidably along its own axial direction. The sliding member 4 can be installed on the rack 1 through the structure of the sliding rail and the slider, or a chute can be provided on the rack 1. on rack 1. The engaging module 5 can be detachably connected to the sliding member 4 through bolts. The engaging module 5 may include a base 51 and a ratchet 53 hinged on the base 51 , and the base 51 is detachably connected to the sliding member 4 through bolts. The telescopic unit 6 may be an oil cylinder or an air cylinder, and the telescopic unit 6 may be disposed coaxially with the sliding member 4 to drive the sliding member 4 to reciprocate along its own axis.

请参阅图2和图4,作为本实用新型提供的可变步长的步进送料机的一种具体实施方式,滑动件4上设有长条的调节孔41,调节孔41的长轴线与滑动件4的滑动方向平行,调节孔41内设有多个沿调节孔41长轴线位置可调的连接件42,多个啮合模块5分别与多个连接件42连接。采用此种结构可以,通过沿调节孔41长轴线调整连接件42的位置,进而调整各个啮合模块5相对于滑动件4在滑动件4滑动方向上的位置,能够确保在滑动件4的正向滑动过程中,各个啮合模块5上的棘齿53能够与单向棘轮3啮合。Please refer to FIG. 2 and FIG. 4 , as a specific embodiment of the variable step-length stepping feeder provided by the present invention, the sliding member 4 is provided with a long adjustment hole 41 , and the long axis of the adjustment hole 41 is the same as the The sliding direction of the sliding member 4 is parallel, the adjusting hole 41 is provided with a plurality of connecting members 42 whose positions are adjustable along the long axis of the adjusting hole 41 , and the plurality of engaging modules 5 are respectively connected with the plurality of connecting members 42 . With this structure, by adjusting the position of the connecting member 42 along the long axis of the adjusting hole 41, and then adjusting the position of each engaging module 5 relative to the sliding member 4 in the sliding direction of the sliding member 4, the positive direction of the sliding member 4 can be ensured. During the sliding process, the ratchet teeth 53 on each engaging module 5 can engage with the one-way ratchet 3 .

本实施例中,滑动件4可以是板面水平的长条板,调节孔41竖直的贯穿滑动件4。调节孔41呈长条形并且长轴线与滑动件4的滑动方向平行。连接件42竖直的穿过调节孔41,连接件42的上端卡在调节孔41的上侧,下端与啮合模块5连接,使得连接件42能够沿调节孔41的长轴线滑动。具体地,啮合模块5可以是包括设有容纳槽52的基座51,连接件42下端与基座51连接。连接件42可以是螺栓,通过螺帽和啮合模块5将滑动件4夹紧,使得啮合模块5与滑动件4固定。In this embodiment, the sliding member 4 may be a long strip with a horizontal plate surface, and the adjustment hole 41 vertically penetrates the sliding member 4 . The adjustment hole 41 has an elongated shape and its long axis is parallel to the sliding direction of the slider 4 . The connecting piece 42 vertically passes through the adjusting hole 41 , the upper end of the connecting piece 42 is clamped on the upper side of the adjusting hole 41 , and the lower end is connected with the engaging module 5 , so that the connecting piece 42 can slide along the long axis of the adjusting hole 41 . Specifically, the engaging module 5 may include a base 51 provided with an accommodating groove 52 , and the lower end of the connecting member 42 is connected to the base 51 . The connecting member 42 can be a bolt, and the sliding member 4 is clamped by the nut and the engaging module 5 , so that the engaging module 5 and the sliding member 4 are fixed.

请参阅图2和图4,作为本实用新型提供的可变步长的步进送料机的一种具体实施方式,滑动件4上设有支撑块43,支撑块43位于啮合模块5的反向一侧,支撑块43上设有可伸缩的抵接件44,抵接件44与啮合模块5抵接,用于限制啮合模块5相对于抵接件44反向移动。此种结构能够避免棘齿53和单向棘轮3啮合时,啮合模块5在单向棘轮3的作用力下沿滑动件4反向滑动,影响输送的精度。Please refer to FIG. 2 and FIG. 4 , as a specific embodiment of the variable step-length stepping feeder provided by the present invention, the sliding member 4 is provided with a support block 43 , and the support block 43 is located in the opposite direction of the meshing module 5 . On one side, the support block 43 is provided with a retractable abutting member 44 , and the abutting member 44 abuts with the engaging module 5 for restricting the reverse movement of the engaging module 5 relative to the abutting member 44 . Such a structure can avoid that when the ratchet teeth 53 mesh with the one-way ratchet 3 , the meshing module 5 slides reversely along the sliding member 4 under the force of the one-way ratchet 3 , which affects the conveying accuracy.

本实施例中,支撑块43固定在滑动件4反向的端部上。根据啮合模块5在滑动件4上的位置不同,抵接件44可以可伸缩以保持与啮合模块5抵接。抵接件44可以是螺纹连接在支撑块43上的螺栓,螺栓的一端与啮合模块5抵接。具体地,啮合模块5可以是包括设有容纳槽52的基座51,抵接件44与基座51反向的端面抵接。In this embodiment, the support block 43 is fixed on the opposite end of the sliding member 4 . According to the different positions of the engaging module 5 on the sliding member 4 , the abutting member 44 can be retracted and retracted so as to keep abutting with the engaging module 5 . The abutting member 44 may be a bolt threaded on the support block 43 , and one end of the bolt is in abutment with the engaging module 5 . Specifically, the engaging module 5 may include a base 51 provided with an accommodating groove 52 , and the abutting member 44 abuts the opposite end surface of the base 51 .

请参阅图2,作为本实用新型提供的可变步长的步进送料机的一种具体实施方式,啮合模块5包括设有容纳槽52的基座51,棘齿53的转轴端位于容纳槽52内;棘齿53的齿端与单向棘轮3啮合时,容纳槽52反向一侧的内壁与棘齿53抵接以限制棘齿53的转动。容纳槽52反向一侧的内壁与棘齿53抵接以限制棘齿53的转动,使得容纳槽52的内壁能够对棘齿53形成支撑,减少棘齿53转轴的受力。Please refer to FIG. 2 , as a specific embodiment of the variable step-length stepping feeder provided by the present invention, the meshing module 5 includes a base 51 provided with an accommodating groove 52 , and the shaft end of the ratchet 53 is located in the accommodating groove. 52; when the tooth end of the ratchet 53 is engaged with the one-way ratchet 3, the inner wall on the opposite side of the accommodating groove 52 abuts against the ratchet 53 to limit the rotation of the ratchet 53. The inner wall on the opposite side of the accommodating groove 52 abuts against the ratchet teeth 53 to limit the rotation of the ratchet teeth 53 , so that the inner wall of the accommodating groove 52 can support the ratchet teeth 53 and reduce the force on the rotating shaft of the ratchet teeth 53 .

本实施例中,啮合模块5通过基座51与滑动件4可拆卸连接。容纳槽52反向一侧的内壁与棘齿53的侧面相吻合,当棘齿53转动至与容纳槽52的该内壁相贴合后,棘齿53不能继续转动,此时棘齿53的齿端正好能够与单向棘轮3啮合,单向棘轮3对棘齿53的作用力传递给容纳槽52的该内壁,从而减小棘齿53转轴的受力。In this embodiment, the engaging module 5 is detachably connected to the sliding member 4 through the base 51 . The inner wall on the opposite side of the accommodating slot 52 is in agreement with the side surface of the ratchet tooth 53. When the ratchet tooth 53 is rotated to fit with the inner wall of the accommodating slot 52, the ratchet tooth 53 cannot continue to rotate. At this time, the teeth of the ratchet tooth 53 The end can be meshed with the one-way ratchet wheel 3 , and the force of the one-way ratchet wheel 3 on the ratchet teeth 53 is transmitted to the inner wall of the accommodating groove 52 , thereby reducing the force on the rotating shaft of the ratchet teeth 53 .

请参阅图2,作为本实用新型提供的可变步长的步进送料机的一种具体实施方式,容纳槽52的槽底和棘齿53的齿端之间设有弹性件54,弹性件54用于推动棘齿53的齿端靠近单向棘轮3摆动。通过弹性件54推动棘齿53的齿端靠近单向棘轮3摆动,使得棘齿53能够随时与单向棘轮3啮合。Referring to FIG. 2 , as a specific embodiment of the variable step-length stepping feeder provided by the present invention, an elastic member 54 is provided between the groove bottom of the accommodating groove 52 and the tooth end of the ratchet tooth 53 . 54 is used to push the tooth end of the ratchet 53 to swing close to the one-way ratchet 3 . The tooth end of the ratchet tooth 53 is pushed by the elastic piece 54 to swing close to the one-way ratchet wheel 3 , so that the ratchet tooth 53 can engage with the one-way ratchet wheel 3 at any time.

本实施例中,弹性件54可以是位于容纳槽52内的压缩弹簧。In this embodiment, the elastic member 54 may be a compression spring located in the accommodating groove 52 .

请参阅图2,作为本实用新型提供的可变步长的步进送料机的一种具体实施方式,啮合模块5位于单向棘轮3的上方,棘齿53的齿端下垂与单向棘轮3啮合。通过棘齿53的齿端下垂,使得棘齿53齿端的重力能够保持棘齿53的齿端与单向棘轮3啮合,从而简化结构,提高可靠性。Referring to FIG. 2 , as a specific embodiment of the variable step-length stepping feeder provided by the present invention, the meshing module 5 is located above the one-way ratchet 3 , and the tooth ends of the ratchet teeth 53 hang down with the one-way ratchet 3 . mesh. Since the tooth end of the ratchet tooth 53 hangs down, the gravity of the tooth end of the ratchet tooth 53 can keep the tooth end of the ratchet tooth 53 engaged with the one-way ratchet wheel 3 , thereby simplifying the structure and improving the reliability.

本实施例中,滑动件4水平的设置在单向棘轮3的上方,啮合模块5设置在滑动件4的下侧并位于单向棘轮3的上方,使得棘齿53的齿端在自身重力的作用下下垂,能够随时与单向棘轮3啮合。In this embodiment, the sliding member 4 is arranged horizontally above the one-way ratchet wheel 3, and the meshing module 5 is arranged on the lower side of the sliding member 4 and above the one-way ratchet wheel 3, so that the tooth end of the ratchet tooth 53 is under its own gravity. It sags under the action and can engage with the one-way ratchet 3 at any time.

在本实施例中,容纳槽52的槽底和棘齿53的齿端之间仍然可以设有弹性件54,以确保棘齿53的齿端能够与单向棘轮3啮合。In this embodiment, an elastic member 54 can still be provided between the groove bottom of the accommodating groove 52 and the tooth end of the ratchet tooth 53 to ensure that the tooth end of the ratchet tooth 53 can engage with the one-way ratchet 3 .

请参阅图2,作为本实用新型提供的可变步长的步进送料机的一种具体实施方式,机架1上设有背板11,滑动件4位于背板11和单向棘轮3之间,滑动件4的背面与背板11的板面滑动贴合,啮合模块5设于滑动件4的正面;机架1上还设有导向夹块12,导向夹块12和背板11之间形成容纳滑动件4的导向槽。在单向棘轮3与棘齿53啮合时,单向棘轮3通过啮合模块5对滑动件4有一个使滑动件4弯曲变形、棘齿53与单向棘轮3分离的作用力,采用此种结构,背板11能够支撑滑动件4,避免滑动件4变形导致棘齿53与单向棘轮3分离。Please refer to FIG. 2 , as a specific implementation of the variable step-length stepping feeder provided by the present invention, the frame 1 is provided with a back plate 11 , and the sliding member 4 is located between the back plate 11 and the one-way ratchet 3 During the time, the back of the sliding member 4 is slidingly attached to the surface of the back plate 11, and the engaging module 5 is arranged on the front of the sliding member 4; A guide groove for accommodating the sliding member 4 is formed therebetween. When the one-way ratchet wheel 3 is engaged with the ratchet teeth 53, the one-way ratchet wheel 3 exerts a force on the sliding member 4 through the engagement module 5 to bend and deform the sliding member 4, and the ratchet teeth 53 and the one-way ratchet wheel 3 are separated. This structure is adopted. , the back plate 11 can support the sliding member 4 to prevent the ratchet teeth 53 from being separated from the one-way ratchet wheel 3 due to the deformation of the sliding member 4 .

本实施例中,背板11水平设置。滑动件4位于背板11的下方并且水平设置,滑动件4的上侧面为与背板11下侧面贴合滑动的背面,滑动件4的下侧面为正面。啮合模块5设置在滑动件4的正面上。啮合模块5包括基座51和棘齿53,基座51连接在滑动件4的正面。棘齿53转动的设置在基座51的下侧,并且齿端下垂与下方的单向棘轮3啮合。In this embodiment, the back plate 11 is arranged horizontally. The sliding member 4 is located below the backboard 11 and is horizontally arranged. The upper side of the sliding member 4 is the back surface that fits and slides with the lower side of the backboard 11 , and the lower side of the sliding member 4 is the front side. The engagement module 5 is provided on the front side of the slider 4 . The engaging module 5 includes a base 51 and a ratchet 53 , and the base 51 is connected to the front surface of the slider 4 . The ratchet teeth 53 are rotatably arranged on the lower side of the base 51, and the tooth ends hang down to engage with the one-way ratchet 3 below.

本实施例中,导向夹块12位于背板11的下方,导向夹块12和背板11对应的部分之间形成水平的导向槽。滑动件4的一端滑动设置在导向槽中,使得滑动件4能够水平的往复滑动。In this embodiment, the guide clamp block 12 is located below the back plate 11 , and a horizontal guide groove is formed between the guide clamp block 12 and the corresponding part of the back plate 11 . One end of the sliding member 4 is slidably arranged in the guide groove, so that the sliding member 4 can reciprocate horizontally.

本实施例中,滑动件4可以是板面水平的长条板,滑动件4上设有竖直贯通的调节孔41。调节孔41上端的开口具有沉孔结构,使得连接件42的上端能够卡在沉孔内,避免连接件42的上端与背板11干涉。In this embodiment, the sliding member 4 may be a long strip with a horizontal plate surface, and the sliding member 4 is provided with an adjustment hole 41 which penetrates vertically. The opening at the upper end of the adjustment hole 41 has a countersunk hole structure, so that the upper end of the connecting piece 42 can be stuck in the countersunk hole, so as to avoid interference between the upper end of the connecting piece 42 and the back plate 11 .

请参阅图2,作为本实用新型提供的可变步长的步进送料机的一种具体实施方式,伸缩单元6的伸缩端和滑动件4之间设有调节结构,调节结构用于调节滑动件4相对于伸缩单元6的伸缩端在滑动件4滑动方向上的位置。Please refer to FIG. 2 , as a specific embodiment of the variable step-length stepping feeder provided by the present invention, an adjustment structure is provided between the telescopic end of the telescopic unit 6 and the sliding member 4 , and the adjustment structure is used to adjust the sliding The position of the member 4 relative to the telescopic end of the telescopic unit 6 in the sliding direction of the sliding member 4 .

本实施例中,通过调节结构调节滑动件4相对于伸缩单元6的伸缩端在滑动件4滑动方向上的位置,能够确保在伸缩单元6的伸缩过程中,滑动件4上的棘齿53能够与单向棘轮3啮合。调节结构可以一次性的对多个啮合模块5进行调整。In this embodiment, by adjusting the position of the sliding member 4 relative to the telescopic end of the telescopic unit 6 in the sliding direction of the sliding member 4 through the adjustment structure, it can be ensured that during the expansion and contraction of the telescopic unit 6, the ratchet teeth 53 on the sliding member 4 can be Engage with one-way ratchet 3. The adjustment structure can adjust a plurality of engaging modules 5 at one time.

请参阅图2,作为本实用新型提供的可变步长的步进送料机的一种具体实施方式,调节结构包括:第一螺杆61、第二螺杆45和调节套62。Referring to FIG. 2 , as a specific embodiment of the variable step-length stepping feeder provided by the present invention, the adjustment structure includes: a first screw 61 , a second screw 45 and an adjustment sleeve 62 .

第一螺杆61设于伸缩单元6的伸缩端上。第二螺杆45设于滑动件4上,轴线与第一螺杆61的轴线共线,螺纹旋向与第一螺杆61的螺纹旋向相反。调节套62两端分别与第一螺杆61和第二螺杆45螺纹连接。The first screw 61 is arranged on the telescopic end of the telescopic unit 6 . The second screw 45 is disposed on the sliding member 4 , and the axis is collinear with the axis of the first screw 61 , and the thread rotation direction is opposite to that of the first screw rod 61 . Both ends of the adjusting sleeve 62 are respectively connected with the first screw 61 and the second screw 45 by screw thread.

本实施例中,伸缩单元6可以采用气缸或油缸,滑动件4为一长条板,滑动件4和伸缩单元6位于一条直线上,伸缩单元6的伸缩端朝向滑动件4。第一螺杆61同轴的设置在伸缩单元6的伸缩端上,第二螺杆45同轴的设置在滑动件4靠近伸缩单元6的一端上,使得第一螺杆61和第二螺杆45相对。调节套62的两端分别与第一螺杆61和第二螺杆45螺纹连接,使得可以通过转动调节套62,使滑动件4靠近或这远离伸缩单元6,从而实现调节滑动件4相对于伸缩单元6的伸缩端在滑动件4滑动方向上的位置。In this embodiment, the telescopic unit 6 can be an air cylinder or an oil cylinder, the sliding member 4 is a long plate, the sliding member 4 and the telescopic unit 6 are located on a straight line, and the telescopic end of the telescopic unit 6 faces the sliding member 4 . The first screw 61 is coaxially disposed on the telescopic end of the telescopic unit 6, and the second screw 45 is coaxially disposed on the end of the sliding member 4 close to the telescopic unit 6, so that the first screw 61 and the second screw 45 are opposite. Both ends of the adjusting sleeve 62 are respectively connected with the first screw 61 and the second screw 45, so that the sliding member 4 can be moved closer to or away from the telescopic unit 6 by rotating the adjusting sleeve 62, so as to adjust the sliding member 4 relative to the telescopic unit. The position of the telescopic end of 6 in the sliding direction of slider 4.

请参阅图3,作为本实用新型提供的可变步长的步进送料机的一种具体实施方式,机架1包括相对设置的两个侧架13,传送带2设于两个侧架13之间,驱动轴穿出两个侧架13外,单向棘轮3位于两个侧架13之外并与驱动轴可拆卸连接。采用此种结构,在生产时,可以将单向棘轮3替换成电机,从而制成连续输送机,便于产品转型。Please refer to FIG. 3 , as a specific embodiment of the variable step-length stepping feeder provided by the present invention, the frame 1 includes two side frames 13 arranged opposite to each other, and the conveyor belt 2 is arranged between the two side frames 13 During the time, the drive shaft passes out of the two side frames 13, and the one-way ratchet 3 is located outside the two side frames 13 and is detachably connected with the drive shaft. With this structure, during production, the one-way ratchet 3 can be replaced with a motor, so as to make a continuous conveyor, which is convenient for product transformation.

本实施例中,侧架13可以是采用钢构件制成的框架结构,传送带2设置在两个侧架13之间,单向棘轮3、滑动件4和伸缩单元6均设置在同一侧架13的外侧。传送带2从动辊两端的转轴分别与两个侧架13通过轴承转动连接,传送带2驱动辊两端的转轴分别与两个侧架13通过轴承转动连接,驱动辊一端的转轴穿出侧架13外形成驱动轴。棘轮可以是通过法兰结构与传送带2的驱动轴可拆卸连接,棘轮也可以是设有套孔套在传送带2的驱动轴上。In this embodiment, the side frame 13 may be a frame structure made of steel components, the conveyor belt 2 is arranged between the two side frames 13 , and the one-way ratchet 3 , the sliding member 4 and the telescopic unit 6 are all arranged on the same side frame 13 the outer side. The rotating shafts at both ends of the driven roller of the conveyor belt 2 are respectively connected with the two side frames 13 for rotation through bearings. form the drive shaft. The ratchet wheel can be detachably connected to the drive shaft of the conveyor belt 2 through a flange structure, and the ratchet wheel can also be provided with sleeve holes and sleeved on the drive shaft of the conveyor belt 2 .

以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in the present utility model. within the scope of protection.

Claims (10)

1. Step-by-step feeder of variable step length, its characterized in that includes:
a frame;
the conveying belt is arranged on the rack and is provided with a driving shaft;
the one-way ratchet wheel is arranged on the driving shaft;
the sliding piece is arranged on the rack and can slide in a reciprocating manner in the forward direction and the reverse direction;
the meshing modules are respectively detachably arranged on the sliding piece and distributed along the sliding direction of the sliding piece, each meshing module is rotatably provided with a ratchet, and the ratchet is used for meshing with the one-way ratchet wheel when the sliding piece slides in the forward direction and separating from the one-way ratchet wheel when the sliding piece slides in the reverse direction; and
and the telescopic unit is arranged on the rack and used for driving the sliding piece to slide in a reciprocating manner.
2. The step feeder according to claim 1, wherein the sliding member has an elongated adjusting hole, the long axis of the adjusting hole is parallel to the sliding direction of the sliding member, the adjusting hole has a plurality of connecting members adjustable along the long axis of the adjusting hole, and the plurality of engaging modules are respectively connected to the plurality of connecting members.
3. The step feeder according to claim 2, wherein the sliding member is provided with a support block located on a reverse side of the engagement module, and the support block is provided with a retractable abutment member abutting against the engagement module for limiting a reverse movement of the engagement module relative to the abutment member.
4. The variable step size feeder of claim 1, wherein the engagement module comprises a base having a receiving slot, the pivot end of the ratchet being located in the receiving slot; when the tooth end of the ratchet is engaged with the one-way ratchet, the inner wall of the reverse side of the accommodating groove is abutted to the ratchet to limit the rotation of the ratchet.
5. The step feeder of variable step size according to claim 4, wherein an elastic member is provided between the bottom of the receiving groove and the tooth end of the ratchet for urging the tooth end of the ratchet to swing close to the one-way ratchet.
6. The variable step size feeder of any one of claims 1 to 5, wherein the engagement module is located above the one-way ratchet wheel, and the teeth of the ratchet teeth droop to engage with the one-way ratchet wheel.
7. The step feeder according to any one of claims 1 to 5, wherein a back plate is disposed on the frame, the sliding member is disposed between the back plate and the one-way ratchet wheel, a back surface of the sliding member is in sliding fit with a plate surface of the back plate, and the engaging module is disposed on a front surface of the sliding member; the rack is also provided with a guide clamping block, and a guide groove for accommodating the sliding part is formed between the guide clamping block and the back plate.
8. The step feeder of any one of claims 1 to 5, wherein an adjusting structure is provided between the telescopic end of the telescopic unit and the sliding member, and the adjusting structure is used for adjusting the position of the sliding member relative to the telescopic end of the telescopic unit in the sliding direction of the sliding member.
9. The variable step feeder of claim 8, wherein the adjustment structure comprises:
the first screw is arranged on the telescopic end of the telescopic unit;
the second screw rod is arranged on the sliding part, the axis of the second screw rod is collinear with the axis of the first screw rod, and the thread turning direction of the second screw rod is opposite to that of the first screw rod; and
and two ends of the adjusting sleeve are respectively in threaded connection with the first screw rod and the second screw rod.
10. The step feeder of any one of claims 1 to 5, wherein the frame comprises two side frames disposed opposite to each other, the conveyor belt is disposed between the two side frames, the driving shaft penetrates out of the two side frames, and the one-way ratchet is disposed outside the two side frames and detachably connected to the driving shaft.
CN201922369331.3U 2019-12-25 2019-12-25 Step feeder with variable step length Expired - Fee Related CN211643573U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922369331.3U CN211643573U (en) 2019-12-25 2019-12-25 Step feeder with variable step length

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922369331.3U CN211643573U (en) 2019-12-25 2019-12-25 Step feeder with variable step length

Publications (1)

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CN211643573U true CN211643573U (en) 2020-10-09

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112388110A (en) * 2020-11-03 2021-02-23 彭冰 Feeding structure and automatic processing equipment
CN113941649A (en) * 2021-10-28 2022-01-18 郭舒宇 A metal stamping die
CN115744087A (en) * 2022-11-24 2023-03-07 苏州斯旺西智能装备科技有限公司 Riveting machine stepping feeding device and feeding method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112388110A (en) * 2020-11-03 2021-02-23 彭冰 Feeding structure and automatic processing equipment
CN113941649A (en) * 2021-10-28 2022-01-18 郭舒宇 A metal stamping die
CN115744087A (en) * 2022-11-24 2023-03-07 苏州斯旺西智能装备科技有限公司 Riveting machine stepping feeding device and feeding method thereof

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Granted publication date: 20201009