Double-end-face grinding machine for ceramics
Technical Field
The utility model relates to a grind the machine field, especially relate to a double-end face grinds machine for pottery.
Background
The conventional grinding machine for ceramics is constructed as shown in fig. 1, and includes an upper grinding pan 2 and a lower grinding pan 3 provided above a transmission 4, and an ascending and descending means for ascending and descending the upper grinding pan 2 is provided above the upper grinding pan 2. When in use, the grinder is manually operated by the up-down lifting device 1 to drive the upper grinding disc 2 to lift and descend. When the upper grinding disc 2 is lifted in place, the product is manually placed on the upper surface of the lower grinding disc 3, then the upper grinding disc 2 is put down, and the transmission device 4 is started to grind and process the product.
The grinding machine needs manual feeding and discharging, is high in manual labor intensity and low in grinding efficiency, and needs manual measurement of the thickness of a product in the grinding process.
SUMMERY OF THE UTILITY MODEL
The utility model provides a double-end-face grinding machine for pottery for solve artifical unloading and lift the abrasive disc, the technical problem that intensity of labour is big.
In order to solve the technical problem, the utility model provides a technical scheme does:
a double end-face grinder for ceramics, comprising: the grinding device is driven by electric power to be close to or far away from the product guide groove so as to grind the product in the product guide groove.
Preferably, the grinding device comprises at least two grinding wheel units arranged beside the product guide groove, the at least two grinding wheel units are arranged in pairs, and each pair of grinding wheel units are arranged in opposite directions and rotate in opposite directions by taking the product guide groove as a center.
Preferably, the grinding wheel grinding machine further comprises a control device and at least two groups of transmission devices connected with the corresponding grinding wheel units, and the control device is respectively connected with the at least two groups of transmission devices so as to control the rotation and the stop of the grinding wheel units through the transmission devices.
Preferably, the transmission device comprises a motor, a speed reducer connected with the motor and a frequency converter stepless speed regulating unit.
Preferably, the control device is further connected with a distance adjusting device, the distance adjusting device comprises a servo system, a precision ball screw and a numerical control unit, the servo system is correspondingly connected with the grinding wheel units, the numerical control unit is used for inputting and adjusting parameters of the servo system, the control device drives the grinding wheel units to move along the precision ball screw through the servo system so as to adjust the distance between the two grinding wheel units, and the distance between the corresponding grinding wheel unit and the product guide groove is adjusted.
Preferably, the product guide way is the spiral post of arranging for direction from top to bottom, and loading attachment sets up in the lower extreme of product guide way, and the upper end of product guide way still is provided with the material collecting device who is used for collecting the product that rotates out from the product guide way.
Preferably, the feeding device comprises a vibration disc which vibrates to enable the product to be sleeved into the spiral column or a spiral groove arranged on the spiral column.
Preferably, the grinding wheel unit further comprises a cooling system, wherein the cooling system comprises a cooling liquid conveying pump and a cooling liquid conveying pipeline, the cooling liquid conveying pipeline is arranged beside the product guide groove and close to the grinding wheel, and a cooling pipe liquid outlet of the cooling liquid conveying pipeline sprays cooling liquid to the product in the product guide groove to lubricate the product and cool the grinding wheel unit.
The utility model also provides an foretell a control method for ceramic bi-polar face grinds machine, including following step:
calculating and adjusting the distance between the grinding wheels through a numerical control system according to the final size of a product to be ground;
vibrating a product to be ground through a vibrating disc to enable the product to be sleeved into the spiral column or be arranged in a spiral groove formed in the spiral column, and controlling the rotating speed of the grinding wheel unit and the distance between the grinding wheel unit and the product guide groove through a numerical control system;
starting a cooling system, spraying cooling liquid to the product guide groove to lubricate the product and cool the grinding wheel unit;
and the product falls into a material receiving device after being ground.
The utility model discloses following beneficial effect has:
1. the utility model discloses a be used for ceramic bi-polar face to grind machine does not need artifical material loading, grinds by grinder, improves 1.5 ~ 2 times than original artifical grinding efficiency, can set for the size of the product after processing through the distance of adjusting grinder and product guide way, and the product does not need manual measurement product always after grinding the completion.
2. In the preferred scheme, the utility model is used for porcelainous bi-polar face grinds machine, every to emery wheel unit all uses the product guide way to be the center and arranges in opposite directions and rotate opposite direction, can eliminate the stress in the grinding process, reaches the effect of quick grinding.
In addition to the above-described objects, features and advantages, the present invention has other objects, features and advantages. The present invention will be described in further detail below with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. In the drawings:
FIG. 1 is a schematic view of a prior art grinding machine;
fig. 2 is a schematic structural view of a double-end-face grinder for ceramics according to a preferred embodiment of the present invention.
The reference numerals in the figures denote:
1. an up-down lifting device; 2. an upper grinding disc; 3. a lower grinding disc; 4. a transmission device; 5. a cooling system; 6. a coolant delivery pump; 7. a material receiving device; 8. a grinding wheel unit; 9. a product guide groove; 10. a numerical control system; 11. a feeding device.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
Referring to fig. 2, the utility model discloses a double-ended face grinds machine for pottery, include: the grinding device comprises a product guide groove 9 and a feeding device 11 which is arranged at one end of the product guide groove 9 and used for loading products into the product guide groove 9, wherein a grinding device is arranged beside at least one section of the product guide groove 9, and the grinding device is driven by electric power to be close to or far away from the product guide groove 9 so as to grind the products in the product guide groove 9.
The double-end-face grinding machine does not need manual feeding, is ground by the grinding device, improves the grinding efficiency by 1.5-2 times compared with the original manual grinding efficiency, can set the size of a processed product by adjusting the distance between the grinding device and the product guide groove 9, and does not need to measure the product manually all the time after grinding.
In this embodiment, the product guide way 9 is the spiral post that is arranged from top to bottom, and loading attachment 11 sets up in the lower extreme of product guide way 9, and the upper end of product guide way 9 still is provided with the material collecting device 7 that is used for collecting the product that rotates out from product guide way 9. In this embodiment, the feeding device 11 includes a vibration plate, and the vibration of the vibration plate makes the product be sleeved into the spiral column or a spiral groove formed on the spiral column. When the product is annular, the sleeve type guide of the product is convenient, and the product can automatically fall down without additionally arranging a product driving device. The grinding wheel unit 8 preferably employs a diamond grinding wheel.
In practice, referring to fig. 2, the grinding device includes at least two grinding wheel units 8 disposed beside the product guide groove 9, the at least two grinding wheel units 8 are arranged in pairs, and each pair of grinding wheel units 8 are disposed in opposite directions and rotate in opposite directions with the product guide groove 9 as a center. In order to facilitate the control of the grinding wheel units 8, a control device and at least two sets of transmission devices 4 connected to the corresponding grinding wheel units 8 may be provided, the control device being connected to at least two sets of transmission devices 4 respectively for controlling the rotation and stop of the grinding wheel units 8 via the transmission devices 4. Preferably, the transmission device 4 comprises a motor, a speed reducer connected with the motor and a frequency converter stepless speed regulating unit.
In order to facilitate control of the feed amount and the feed amount of the grinding wheel unit 8, the distance between the grinding wheel units 8 or the distance between the grinding wheel unit 8 and the product guide groove 9 is controlled. The control device is preferably further connected with a distance adjusting device, the distance adjusting device comprises a servo system (a servo motor and a servo driver) correspondingly connected with the grinding wheel units 8, a precise ball screw and a numerical control unit, the numerical control unit is used for inputting and adjusting parameters of the servo system, and the control device drives the grinding wheel units 8 to move along the precise ball screw through the servo system so as to adjust the distance between the two grinding wheel units 8 and adjust the distance between the corresponding grinding wheel units 8 and the product guide groove 9.
In order to improve the working efficiency, the double-end-face grinding machine of the embodiment may further include a cooling system 5, the cooling system 5 includes a cooling liquid delivery pump 6 and a cooling liquid delivery pipeline, the cooling liquid delivery pipeline is disposed beside the product guide groove 9 and close to the grinding wheel, and a cooling pipe liquid outlet of the cooling liquid delivery pipeline sprays cooling liquid to the product in the product guide groove 9 to lubricate the product and cool the grinding wheel unit 8.
In operation of the double-ended grinding machine of this embodiment:
calculating the size through the final size of a product to be ground and manually adjusting the distance between the grinding wheels through a numerical control system 10; therefore, accurate positioning is realized, and the abrasion of the grinding wheel unit 8 is accurately compensated by fixing the cutter compensation through the numerical control system 10;
vibrating a product to be ground through a vibrating disc to enable the product to be sleeved into the spiral column or be arranged in a spiral groove formed in the spiral column, and controlling the rotating speed of the grinding wheel unit 8 and the distance from the grinding wheel unit to the product guide groove 9 through a numerical control system 10;
the cooling system 5 is started, and cooling liquid (water is taken as cooling liquid in the embodiment) is sprayed to the product guide groove 9 to lubricate the product and cool the grinding wheel unit 8; through system programming, the main shaft rotary cooling system 5 can be started according to the field temperature during processing, the cooling system 5 can be manually closed through a switch in a maintenance and debugging state, and meanwhile, a valve is arranged on a pipeline of the cooling system 5, so that the flow of outlet water can be controlled and adjusted;
and the product falls into the material receiving device 7 after being ground.
To sum up, the utility model discloses an automatic product guide slot of guide does not need artifical material loading, grinds by grinder, improves 1.5 ~ 2 times than original artifical grinding efficiency, can set for the size of the product after processing through the distance of adjusting grinder and product guide way 9, and the product does not need manual measurement product always after grinding the completion. Furthermore, each pair of grinding wheel units 8 are arranged oppositely by taking the product guide groove 9 as the center and rotate in opposite directions, so that the stress in the grinding process can be eliminated, and the effect of quick grinding is achieved.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.