CN211636755U - A stick round pin formula sand mill for connecing dress paper printing ink sanding process - Google Patents
A stick round pin formula sand mill for connecing dress paper printing ink sanding process Download PDFInfo
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- CN211636755U CN211636755U CN201922300699.4U CN201922300699U CN211636755U CN 211636755 U CN211636755 U CN 211636755U CN 201922300699 U CN201922300699 U CN 201922300699U CN 211636755 U CN211636755 U CN 211636755U
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- 239000004576 sand Substances 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000000227 grinding Methods 0.000 claims abstract description 70
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 239000000498 cooling water Substances 0.000 claims description 8
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 3
- 230000009977 dual effect Effects 0.000 claims 3
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 29
- 239000011324 bead Substances 0.000 description 4
- 238000000151 deposition Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000001238 wet grinding Methods 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及砂磨机技术领域,特别是一种用于接装纸油墨砂磨工序的棒销式砂磨机。The utility model relates to the technical field of sand mills, in particular to a rod-pin type sand mill used for the sanding process of tipping paper and ink.
背景技术Background technique
砂磨机又称珠磨机,主要用于化工液体产品的湿法研磨,根据使用性能大体可分为卧式砂磨机、篮式砂磨机、立式砂磨机等。主要由机体、磨筒、砂磨盘(拨杆)、研磨介质、电机和送料机构组成。砂磨机的研磨介质一般分为氧化锆珠,玻璃珠、硅酸锆珠等。在油墨行业中使用的砂磨机多为棒销式砂磨机,其中在接装纸上使用的油墨主要是对其均匀及细腻的程度要求特别高,而现有的棒销式砂磨机在使用中,容易因为个别物料质量较大而沉积在研磨腔的底部,从而导致砂磨不均匀。Sand mill, also known as bead mill, is mainly used for wet grinding of chemical liquid products. It is mainly composed of body, grinding cylinder, sand grinding disc (lever), grinding medium, motor and feeding mechanism. The grinding media of the sand mill are generally divided into zirconia beads, glass beads, zirconium silicate beads, etc. Most of the sand mills used in the ink industry are pin-type sand mills. The ink used on tipping paper is mainly required for its uniformity and fineness. The existing pin-type sand mills In use, it is easy to deposit on the bottom of the grinding chamber due to the large mass of individual materials, resulting in uneven sanding.
实用新型内容Utility model content
本实用新型提出了一种用于接装纸油墨砂磨工序的棒销式砂磨机,其研磨腔底部不易产生堆积,并且研磨后的油墨均匀细腻,解决了现有技术中使用过程中存在的上述问题。The utility model proposes a pin-type sand mill used for the sanding process of the ink for tipping paper. The bottom of the grinding cavity is not easy to accumulate, and the ground ink is even and fine, which solves the problem of existing problems in the use process in the prior art. the above problem.
本实用新型的技术方案是这样实现的:The technical scheme of the present utility model is realized in this way:
一种用于接装纸油墨砂磨工序的棒销式砂磨机,包括机架与设置在机架上的研磨筒体,所述研磨筒体的左右两端分别设有左盖板与右盖板,所述左盖板、右盖板与研磨筒体围成有研磨腔,所述左盖板与右盖板上分别设有连通于研磨腔的进料管与出料管,所述机架上设有电机与双输出轴减速机,所述电机与双输出轴减速机相连接,所述双输出轴减速机上连接有第一转轴与第二转轴,所述第一转轴与第二转轴均穿透左盖板伸入到研磨腔内,所述第一转轴与研磨腔同轴设置,所述第二转轴设置在研磨腔的底部,所述第一转轴与第二转轴上分别设有第一转子与第二转子,所述第一转子周壁沿轴向安装有数排第一棒销,所述第二转子周壁沿轴向安装有数排第二棒销,所述第一转子前端开设有过滤腔,所述过滤腔内设有分离器,所述分离器与出料管相连接。A rod-pin type sand mill used for the sanding process of tipping paper and ink, comprising a frame and a grinding cylinder arranged on the frame, the left and right ends of the grinding cylinder are respectively provided with a left cover plate and a right A cover plate, the left cover plate, the right cover plate and the grinding cylinder form a grinding cavity, the left cover plate and the right cover plate are respectively provided with a feed pipe and a discharge pipe that communicate with the grinding cavity. The frame is provided with a motor and a double output shaft reducer, the motor is connected with the double output shaft reducer, and the double output shaft reducer is connected with a first rotating shaft and a second rotating shaft, the first rotating shaft and the second rotating shaft The rotating shafts penetrate the left cover plate and protrude into the grinding chamber. The first rotating shaft and the grinding chamber are coaxially arranged, the second rotating shaft is arranged at the bottom of the grinding chamber, and the first rotating shaft and the second rotating shaft are respectively arranged on the grinding chamber. There are a first rotor and a second rotor, the peripheral wall of the first rotor is provided with several rows of first pins along the axial direction, the peripheral wall of the second rotor is mounted with several rows of second pins in the axial direction, and the front end of the first rotor is provided with There is a filter cavity, and a separator is arranged in the filter cavity, and the separator is connected with the discharge pipe.
优选的,所述第一转子在过滤腔内设有第三转子,所述第三转子与第一转子呈同轴设置,所述第三转子周壁沿轴向安装有数排第三棒销。Preferably, the first rotor is provided with a third rotor in the filter cavity, the third rotor and the first rotor are arranged coaxially, and several rows of third pins are installed on the peripheral wall of the third rotor in the axial direction.
优选的,所述第二棒销与第一棒销之间呈穿插设置。Preferably, the second rod pin and the first rod pin are interspersed.
优选的,所述第二转子的直径是第一转子直径的五分之一至六分之一Preferably, the diameter of the second rotor is one-fifth to one-sixth the diameter of the first rotor
优选的,所述研磨筒体上设有冷却水管,所述冷却水管上连接有进水管与出水管。Preferably, a cooling water pipe is provided on the grinding cylinder, and a water inlet pipe and a water outlet pipe are connected to the cooling water pipe.
优选的,所述出料管在靠近右盖板的一端上设有温度感应装置。Preferably, a temperature sensing device is provided on the end of the discharge pipe close to the right cover plate.
优选的,所述进水管与出水管上均设有电磁阀门,所述机架上设有控制器。Preferably, electromagnetic valves are provided on both the water inlet pipe and the water outlet pipe, and a controller is provided on the frame.
综上所述,本实用新型的有益效果在于:To sum up, the beneficial effects of the present utility model are:
1、本实用新型由电机连接双输出轴减速机来控制第一转轴与第二转轴,其中第一转轴上设有第一转子,主要是对整个研磨腔中的物料进行研磨,第二转轴设置在研磨腔的底部,第二转轴上设有第二转子,通过第二转子的转动使研磨腔的底部不易产生物料的堆积,从而让整个研磨腔的物料分布均匀,没有研磨死角,工作时,第一转子与第一棒销及第二转子与第二棒销对研磨介质连续发生剧烈的撞击,研磨介质再作用于物料,使物料进行激烈的研磨,在研磨后符合粒度要求的物料将由分离机过滤分离,本结构使研磨腔底部不易产生堆积,并且使油墨能够研磨的更加均匀细腻。1. In this utility model, a motor is connected to a double output shaft reducer to control the first rotating shaft and the second rotating shaft, wherein the first rotating shaft is provided with a first rotor, which mainly grinds the materials in the entire grinding chamber, and the second rotating shaft is provided with At the bottom of the grinding chamber, there is a second rotor on the second rotating shaft. The rotation of the second rotor makes it difficult for materials to accumulate at the bottom of the grinding chamber, so that the materials in the entire grinding chamber are evenly distributed, and there is no grinding dead angle. The first rotor and the first rod pin and the second rotor and the second rod pin continuously and violently impact the grinding medium, and the grinding medium acts on the material to make the material undergo intense grinding. After grinding, the material that meets the particle size requirements will be separated by Machine filtration and separation, this structure makes the bottom of the grinding chamber less likely to accumulate, and the ink can be ground more evenly and finely.
2、第一转子在过滤腔内还设有第三转子,第三转子由第一转子带动,第三转子与第三棒销,使进入到过滤腔内的物料也能够进行研磨。2. The first rotor is also provided with a third rotor in the filter chamber, the third rotor is driven by the first rotor, and the third rotor and the third rod pin enable the materials entering the filter chamber to be ground.
3、第二棒销与第一棒销之间呈穿插设置,本结构使第二棒销与第一棒销可以设置的更加长,从而增加第二棒销与第一棒销的转动范围,穿插设置在转动时所产生的剪切力,可以使物料的砂磨过程更加的激烈,另外第二转子的直径是第一转子直径的五分之一至六分之一,第二转子的主要功能还是为了防止研磨底部沉积,大直径对防止研磨腔底部沉积的作用不大,并且还会干涉到第一转子。3. The second rod pin and the first rod pin are interspersed. This structure enables the second rod pin and the first rod pin to be set longer, thereby increasing the rotation range of the second rod pin and the first rod pin. The shear force generated by the interspersed arrangement during rotation can make the sand grinding process of the material more intense. In addition, the diameter of the second rotor is one-fifth to one-sixth of the diameter of the first rotor. The function is to prevent deposition at the bottom of the grinding chamber. The large diameter has little effect on preventing deposition at the bottom of the grinding chamber, and also interferes with the first rotor.
4、研磨筒体上设有冷却水管,主要是为了使砂磨中的油墨物料温度低于50℃,过高的温度,会导致油墨中的树脂反应而流动性变差,另外靠近右盖板的一端上设有温度感应装置,以此能够得到砂磨中的油墨物料的具体温度,在进水管与出水管上均设有电磁阀门,机架上设有控制器,控制器通过温度感应装置的温度数据,来控制进水管与出水管上的电磁阀门开启的大小,使砂磨中的油墨物料能保持50℃以下的一个恒温状态。4. There is a cooling water pipe on the grinding cylinder, mainly to make the temperature of the ink material in the sand mill lower than 50 °C. If the temperature is too high, the resin in the ink will react and the fluidity will become poor. In addition, it is close to the right cover plate. There is a temperature sensing device on one end of the machine, so that the specific temperature of the ink material in the sanding can be obtained. There are electromagnetic valves on the water inlet pipe and the water outlet pipe, and a controller is arranged on the frame. The controller passes the temperature sensing device. The temperature data is used to control the opening size of the electromagnetic valve on the water inlet pipe and the water outlet pipe, so that the ink material in the sand mill can maintain a constant temperature below 50 ℃.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本实用新型的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图中:1、机架;2、研磨筒体;3、左盖板;4、右盖板;5、研磨腔;6、进料管;7、出料管;8、电机;9、双输出轴减速机;10、第一转轴;11、第二转轴;12、第一转子;13、第二转子;14、第一棒销;15、第二棒销;16、过滤腔;17、分离器;18、第三转子;19、第三棒销;20、冷却水管;21、进水管;22、出水管;23、温度感应装置;24、电磁阀门;25、控制器。In the picture: 1. Frame; 2. Grinding cylinder; 3. Left cover plate; 4. Right cover plate; 5. Grinding cavity; 6. Feeding pipe; 7. Discharging pipe; 8. Motor; 9. Double Output shaft reducer; 10, the first shaft; 11, the second shaft; 12, the first rotor; 13, the second rotor; 14, the first pin; 15, the second pin; 16, the filter cavity; 17, Separator; 18, the third rotor; 19, the third rod pin; 20, the cooling water pipe; 21, the water inlet pipe; 22, the water outlet pipe; 23, the temperature sensing device; 24, the electromagnetic valve; 25, the controller.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图1,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to FIG. 1 in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, but not all of them. Example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例Example
如图1所示,本实用新型公开了一种用于接装纸油墨砂磨工序的棒销式砂磨机,包括机架1与设置在机架1上的研磨筒体2,所述研磨筒体2的左右两端分别设有左盖板3与右盖板4,所述左盖板3、右盖板4与研磨筒体2围成有研磨腔5,所述左盖板3与右盖板4上分别设有连通于研磨腔5的进料管6与出料管7,另外在机架1上还设有电机8与双输出轴减速机9,所述电机8与双输出轴减速机9相连接,所述双输出轴减速机9上连接有第一转轴10与第二转轴11,所述第一转轴10与第二转轴11均穿透左盖板3伸入到研磨腔5内,所述第一转轴10与研磨腔5同轴设置,所述第二转轴11设置在研磨腔5的底部,所述第一转轴10与第二转轴11上分别设有第一转子12与第二转子13,所述第一转子12周壁沿轴向安装有数排第一棒销14,所述第二转子13周壁沿轴向安装有数排第二棒销15,其中第一转子与第一棒销14起到对整个研磨腔5内的物料进行砂磨的功能,而第二转子13与第二棒销15主要是研磨腔5底部的物料进行研磨,使物料不易沉积在研磨腔的底部,从而使整个研磨腔的物料分布均匀,没有研磨死角,另外在第一转子12前端开设有过滤腔16,所述过滤腔16内设有分离器17,分离器17可以把砂磨过后符合粒度要求的物料分离出来,通过出料管7排出,在工作中,第一转子12与第一棒销14及第二转子13与第二棒销15对研磨介质连续发生剧烈的撞击,研磨介质再作用于物料,使物料进行激烈的研磨,在研磨后符合粒度要求的物料由分离机17过滤分离,本结构使研磨腔底部不易产生堆积,并且使物料能够研磨的更加均匀细腻。As shown in FIG. 1 , the utility model discloses a pin-type sand mill used for the sanding process of tipping paper and ink, comprising a frame 1 and a
为了使进入到过滤腔内的物料也能够进行研磨,第一转子12在过滤腔16内设有第三转子18,所述第三转子18与第一转子12呈同轴设置,所述第三转子18周壁沿轴向安装有数排第三棒销19,在第一转子12转动的时候,第三转子18也随着转动,从而使整个过滤腔16内的物料能够得到研磨,使其更加均匀细腻。In order to enable the materials entering the filter cavity to be ground, the
本实用新型中,所述第二棒销15与第一棒销14呈穿插设置,本结构使第二棒销15与第一棒销14可以设置的更加长,从而增加第二棒销15与第一棒销14的转动范围,另外穿插设置在转动时所产生的剪切力,可以使物料的研磨更加的激烈,另外第二转子13的直径是第一转子12直径的五分之一至六分之一,第二转子13的主要功能还是为了防止研磨腔16底部沉积,直径太大会干涉到第一转子12,还会导致电机8的输出功率加大,并且大直径对防止研磨腔16底部沉积作用并不大。In the present invention, the
在本实用新型中,由于需要砂磨的油墨物料中会含有树脂,所以温度必须要低于50℃,过高温度,会导致油墨物料中的树脂反应而流动性变差,因此研磨筒体2上设有冷却水管20,所述冷却水管20上连接有进水管21与出水管22,另外为了能够得到砂磨中的油墨物料的具体温度,还在出料管7靠近右盖板4的一端上设有温度感应装置23用于测量油墨物料的温度,更进一步的,为了使本实用新型能够更智能化的调节温度,所以在进水管21与出水管22上均设有电磁阀门24,所述机架1上设有控制器25,控制器25通过温度感应装置13的温度数据,来控制进水管21与出水管22上的电磁阀门24的开启大小,使砂磨工程中的油墨物料能保持在50℃以下的一个恒温状态。In this utility model, since the ink material that needs to be sanded will contain resin, the temperature must be lower than 50°C. If the temperature is too high, the resin in the ink material will react and the fluidity will be deteriorated. Therefore, the grinding
同时需要指出的本实用新型指出的术语,如: “前”、“后”、“竖直”、“水平”、等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型保护范围的限制。At the same time, it should be pointed out that the terms pointed out by the present utility model, such as: "front", "rear", "vertical", "horizontal", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, only It is for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the protection scope of the present invention.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the within the scope of protection of the present invention.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922300699.4U CN211636755U (en) | 2019-12-19 | 2019-12-19 | A stick round pin formula sand mill for connecing dress paper printing ink sanding process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922300699.4U CN211636755U (en) | 2019-12-19 | 2019-12-19 | A stick round pin formula sand mill for connecing dress paper printing ink sanding process |
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| Publication Number | Publication Date |
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| CN211636755U true CN211636755U (en) | 2020-10-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922300699.4U Expired - Fee Related CN211636755U (en) | 2019-12-19 | 2019-12-19 | A stick round pin formula sand mill for connecing dress paper printing ink sanding process |
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| CN (1) | CN211636755U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113210081A (en) * | 2021-05-18 | 2021-08-06 | 王飞 | Sand mill for water-based ink manufacturing and water-based ink manufacturing method |
| CN113634329A (en) * | 2021-07-15 | 2021-11-12 | 上海凌熙智能科技有限公司 | Sanding device without external pump |
| CN118634925A (en) * | 2024-05-29 | 2024-09-13 | 东莞市康博机械有限公司 | A dual-power nanorod pin sand mill and control method thereof |
-
2019
- 2019-12-19 CN CN201922300699.4U patent/CN211636755U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113210081A (en) * | 2021-05-18 | 2021-08-06 | 王飞 | Sand mill for water-based ink manufacturing and water-based ink manufacturing method |
| CN113634329A (en) * | 2021-07-15 | 2021-11-12 | 上海凌熙智能科技有限公司 | Sanding device without external pump |
| CN113634329B (en) * | 2021-07-15 | 2022-07-22 | 上海凌熙智能科技有限公司 | Sanding device without external pump |
| CN118634925A (en) * | 2024-05-29 | 2024-09-13 | 东莞市康博机械有限公司 | A dual-power nanorod pin sand mill and control method thereof |
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Granted publication date: 20201009 |