CN211620576U - Quenching device for inner hole of forging - Google Patents
Quenching device for inner hole of forging Download PDFInfo
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- CN211620576U CN211620576U CN201922468199.1U CN201922468199U CN211620576U CN 211620576 U CN211620576 U CN 211620576U CN 201922468199 U CN201922468199 U CN 201922468199U CN 211620576 U CN211620576 U CN 211620576U
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- forging
- supporting seat
- spray pipe
- inner hole
- forge piece
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Abstract
The utility model discloses a quenching device for inner holes of forgings, which is characterized by comprising a base, a lifting lug, a forging supporting seat, a water pump, a spray pipe, a water inlet pipe and a controller; the lifting lug and the forge piece supporting seat are arranged on the base, the spray pipe is arranged on the base through the fixing frame, one end of the spray pipe is connected with the water pump, the other end of the spray pipe is arranged above the forge piece supporting seat, and the length of the spray pipe above the forge piece supporting seat is designed according to the size of an inner hole of the forge piece; the water pump is connected with the water inlet pipe. The utility model has the advantages of simple structure, it is convenient to make, places on this guenching unit before the forging goes into water, and the time of control forging from tapping to entrying is within 90 seconds, and operating method is simple, provides sufficient rivers and pressure and effectively breaks through the gas film, takes away the heat, and cooling with higher speed improves the forging performance.
Description
Technical Field
The utility model belongs to the technical field of equipment for heat treatment, especially, relate to a quenching device for forging hole.
Background
For carbon steel and low alloy steel forgings, the conventional overall heat treatment process includes normalizing, quenching and tempering. Due to the hardenability limitation of the material and the cooling means fixed by heat treatment quenching, theoretically the hardenability limit of the material is difficult to reach in practical operation due to the limitation of environmental factors. In the prior art, the quenching water tank provided with the stirring device is adopted for quenching and cooling, so that the air film attached to the surface of the forged piece can be broken as early as possible, and the water temperature of the whole water tank is uniform by stirring. However, when the forged piece has a complicated geometric structure, particularly when the inner hole is small and blind, and a 90-degree corner exists, the steam pressure of the inner hole is obviously greater than the impact force of water flow obtained by stirring in the cooling process, so that the air film in the inner hole is not broken by the pure external stirring, which is equivalent to the cooling effect that the product is in a solid state, and the cooling speed is seriously slowed down, so that the satisfactory cooling effect cannot be achieved. Once the cooling speed is slow, the generation of martensite content can be obviously influenced, and harmful phases are generated to influence the hardness, strength and toughness of the forging, especially the central position of the section of a large-wall-thickness product.
SUMMERY OF THE UTILITY MODEL
For overcoming prior art's not enough, the utility model aims to provide a quenching device for forging hole, simple structure, it is convenient to make, places on this quenching device before the forging goes into water, and the time of control forging from going out of the furnace to going into water is within 90 seconds, and operating method is simple, provides sufficient rivers and pressure and effectively breaks through the gas film, takes away the heat, and cooling with higher speed improves the forging performance.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a quenching device for an inner hole of a forging is characterized by comprising a base, a lifting lug, a forging supporting seat, a water pump, a water spray pipe, a water inlet pipe and a controller; the lifting lug and the forge piece supporting seat are arranged on the base, the spray pipe is arranged on the base through the fixing frame, one end of the spray pipe is connected with the water pump, the other end of the spray pipe is arranged above the forge piece supporting seat, and the length of the spray pipe above the forge piece supporting seat is designed according to the size of an inner hole of the forge piece; the water pump is connected with the water inlet pipe.
In a specific embodiment of the present invention, the forging is made of carbon steel or low alloy steel.
The utility model discloses a specific embodiment, the forging supporting seat sets up a plurality of on the base, and a plurality of forging supporting seat divide two crisscross settings, the quantity that the spray pipe setting matches with forging supporting seat quantity.
The utility model discloses a concrete embodiment, set up level sensor on the inlet tube, level sensor is connected with the controller, and level sensor sets up on the inlet tube, and level sensor gives the controller with signal transmission when guenching unit hoists the income water and reachs the settlement position, and the water pump that the controller is connected starts, begins to quench the cooling to the forging hole, accurate control quenching technology.
In a specific embodiment of the present invention, the outlet of the spray pipe is tapered to increase the speed of the outlet.
In a specific embodiment of the present invention, the quenching apparatus further comprises a quenching bath, wherein a plurality of stirring apparatuses are disposed in the quenching bath, and the stirring apparatuses are in signal connection with the controller; during quenching, the stirring device is started, the water flow impact force in the quenching tank is increased, on one hand, the gas film attached to the surface of the forged piece can be broken through as early as possible, and on the other hand, the water temperature of the whole quenching tank is uniform through stirring.
During the use, utilize the frock to transport the forging to the forging supporting seat after going out of the furnace on, adopt the lug to be connected with the driving, hoist the base to the quenching bath, the water pump starts, and the cooling water passes through inlet tube and water pump entering spray pipe, and the water column of spraying enters into the forging hole, effectively breaks through the gas film, takes away the heat, accelerates the forging cooling.
The utility model has the advantages that: simple structure, it is convenient to make, places on this guenching unit before the forging goes into water, and the time of control forging from tapping to entering water is within 90 seconds, and operating method is simple, and the cooling time reduces more than 10 minutes, provides sufficient rivers and pressure and effectively breaks through the gas film, takes away the heat, cooling with higher speed, and the bulk strength in forging cross-section is showing and is promoting, and toughness satisfies the index and the result value is rich in the allowance and higher, is applicable to the quenching of big wall thickness complex structure forging product.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic top view of the present invention.
Fig. 2 is a schematic view of the front view structure of the present invention.
In the figure: 1-base 2-lifting lug 3-forge piece supporting seat 4-water pump 5-spray pipe 6-water inlet pipe 7-fixing frame 8-forge piece 9-taper.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the utility model, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the utility model.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "connected" and "connected" are to be interpreted broadly, e.g. as a fixed connection, a detachable connection or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the utility model can be understood in specific cases to those of ordinary skill in the art.
As shown in fig. 1 and 2, the quenching device for the inner hole of the forging is characterized by comprising a base 1, a lifting lug 2, a forging supporting seat 3, a water pump 4, a water spraying pipe 5, a water inlet pipe 6 and a controller (not marked in the figure); the lifting lug 2 and the forge piece supporting seat 3 are arranged on the base 1, the spray pipe 5 is arranged on the base 1 through the fixing frame 7, one end of the spray pipe 5 is connected with the water pump 4, the other end of the spray pipe is arranged above the forge piece supporting seat 3, and the length of the spray pipe above the forge piece supporting seat 3 is designed according to the size of an inner hole of the forge piece 8; the water pump 4 is connected with a water inlet pipe 6.
The forging 8 is made of carbon steel or low alloy steel.
Forging supporting seat 3 sets up a plurality of on base 1, and a plurality of forging supporting seat 3 divide into two and stagger the setting, and spray pipe 5 sets up the quantity that matches with 3 quantity of forging supporting seat.
Set up level sensor on inlet tube 6, level sensor is connected with the controller, and level sensor sets up on inlet tube 6, and level sensor gives the controller with signal transmission when guenching unit hoist and mount income water reachs the settlement position, and water pump 4 that the controller is connected starts, begins to quench the cooling to 8 holes of forging, accurate control quenching technology.
The outlet of the sprinkler pipe 5 is provided with a cone 9 increasing the speed of the outlet.
The quenching device also comprises a quenching bath (not marked in the figure), a plurality of stirring devices are arranged in the quenching bath, and the stirring devices are in signal connection with the controller; during quenching, the stirring device is started, the water flow impact force in the quenching pool is increased, on one hand, the gas film attached to the surface of the forged piece 8 can be broken through as early as possible, and on the other hand, the water temperature of the whole quenching pool is uniform through stirring.
During the use, utilize the frock to transport forging 8 to forging supporting seat 3 after going out of the furnace on, adopt lug 2 and driving a vehicle to be connected, hoist base 1 to the quenching bath, water pump 4 starts, and the cooling water passes through inlet tube 6 and water pump 4 and gets into spray pipe 5, and 8 holes of forging are advanced to the water column of spraying, effectively break through the gas film, take away the heat, 8 cooling of forging with higher speed.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
1. The quenching device for the inner hole of the forging is characterized in that: comprises a base, a lifting lug, a forge piece supporting seat, a water pump, a spray pipe, a water inlet pipe and a controller; the lifting lug and the forge piece supporting seat are arranged on the base, the spray pipe is arranged on the base through the fixing frame, one end of the spray pipe is connected with the water pump, the other end of the spray pipe is arranged above the forge piece supporting seat, and the length of the spray pipe above the forge piece supporting seat is designed according to the size of an inner hole of the forge piece; the water pump is connected with the water inlet pipe.
2. The quenching device for the inner hole of the forging piece as claimed in claim 1, wherein: the forging is made of carbon steel or low alloy steel.
3. The quenching device for the inner hole of the forging piece as claimed in claim 1, wherein: the forging supporting seat sets up a plurality of on the base, and a plurality of forging supporting seat divide into two and stagger the setting, the quantity that the spray pipe setting matches with forging supporting seat quantity.
4. The quenching device for the inner hole of the forging piece as claimed in claim 1, wherein: the water level sensor is arranged on the water inlet pipe and connected with the controller, and the water level sensor is arranged on the water inlet pipe.
5. The quenching device for the inner hole of the forging piece as claimed in claim 1, wherein: the outlet of the spray pipe is arranged to be conical.
6. The quenching device for the inner hole of the forged piece as claimed in any one of claims 1 to 5, wherein: the quenching device further comprises a quenching bath, wherein a plurality of stirring devices are arranged in the quenching bath and are in signal connection with the controller.
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CN201922468199.1U CN211620576U (en) | 2019-12-31 | 2019-12-31 | Quenching device for inner hole of forging |
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CN201922468199.1U CN211620576U (en) | 2019-12-31 | 2019-12-31 | Quenching device for inner hole of forging |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114517251A (en) * | 2020-11-20 | 2022-05-20 | 南京迪威尔高端制造股份有限公司 | Heat treatment cooling device and method for 15-5PH stainless steel shale gas fracturing pump |
CN114540585A (en) * | 2020-11-20 | 2022-05-27 | 南京迪威尔高端制造股份有限公司 | Quenching heat treatment method for forged piece with hole |
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2019
- 2019-12-31 CN CN201922468199.1U patent/CN211620576U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114517251A (en) * | 2020-11-20 | 2022-05-20 | 南京迪威尔高端制造股份有限公司 | Heat treatment cooling device and method for 15-5PH stainless steel shale gas fracturing pump |
CN114540585A (en) * | 2020-11-20 | 2022-05-27 | 南京迪威尔高端制造股份有限公司 | Quenching heat treatment method for forged piece with hole |
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Effective date of registration: 20220804 Address after: 215636 Suzhou regme Hengrui energy equipment Engineering Co., Ltd., Daxin village, Daxin Town, Zhangjiagang City, Suzhou City, Jiangsu Province Patentee after: Suzhou regham Hengrui energy equipment Engineering Co.,Ltd. Address before: 215600 Suzhou regum offshore oil equipment Technology Co., Ltd., gangyang Road, Jingang town, Zhangjiagang City, Suzhou City, Jiangsu Province Patentee before: SUZHOU LYGM SUBSEA OIL EQUIPMENT TECH. CO.,LTD. |