CN211616610U

CN211616610U - Homogeneous transparent floor surface embossing machine

Info

Publication number: CN211616610U
Application number: CN201922370653.XU
Authority: CN
Inventors: 梁增
Original assignee: Bangdian Industry Tianjin Co ltd
Current assignee: Bangdian Industry Tianjin Co ltd
Priority date: 2019-12-25
Filing date: 2019-12-25
Publication date: 2020-10-02
Anticipated expiration: 2029-12-25

Abstract

The utility model relates to an embosser equipment technical field, in particular to homogeneity passes through heart floor surface embosser, the embosser includes embossing apparatus and cooling device, cooling device includes cooling chamber and chill roll, is provided with cooling nozzle on the cooling chamber inside wall, and cooling nozzle intercommunication has cooling fan's cold wind output, and the chill roll is located the cooling chamber, and the chill roll sets up a plurality ofly along the horizontal direction side by side, and axis between the chill roll all is located same horizontal plane, has laid first cooling tube in the chill roll, and first cooling tube intercommunication has circulation system, and circulation system can carry out cooling cycle to the coolant liquid in the first cooling tube. The utility model discloses a function that is difficult for causing the influence to panel emboss face among the panel cooling process.

Description

Homogeneous transparent floor surface embossing machine

Technical Field

The utility model relates to an embosser equipment technical field, in particular to homogeneity core floor surface embosser that passes through.

Background

PVC floor is a novel light ground ornamental material, the main raw materials are polyvinyl chloride and copolymer resin, add some auxiliary materials into it again, the extrusion forms, along with its application range is more and more extensive, it is also more and more important to carry out the impressed watermark to the PVC surface, embossing apparatus commonly used at present is embosser, press the line mode, divide into dull and stereotyped impressed watermark and roller impressed watermark, the impressed watermark technology is the mould that uses there is the concave-convex line, make pressure-bearing material produce the deformation under the effect of certain pressure and temperature, form certain decorative pattern, thereby carry out the technique of art processing to PVC floor surface, behind the impressed watermark shaping, need cool off panel, so that the PVC bottom plate after the impressed watermark is cooled off and stereotyped.

Prior art's PVC floor impressed watermark cooling device can refer to the utility model patent that the grant bulletin number is CN205767462U, cooling device includes the frame, the impressed watermark platform, a supporting bench, the cylinder, the impressed watermark mould, the cooling bench, the chill roll, the drive roller, including a motor, an end cap, a controller, and a cover plate, the impressed watermark platform passes through nut fixed connection in the intermediate position of frame, a supporting bench passes through nut fixed connection in the frame upper end, the cylinder passes through bolt fixed connection in a supporting bench upper end, the piston rod of cylinder passes a supporting bench and impressed watermark mould fixed connection, the cooling bench sets up the right-hand member in the frame, the left end at the cooling bench is rolled to the chill roll and is installed at the cooling bench left end, the drive roller roll is installed and is located the chill roll below, the top and the cooling bench plane parallel and level. In the use, the panel of waiting the impressed watermark is put at the impressed watermark bench, through the thermal resistance silk in the voltage line mould, the actuating cylinder, the cylinder makes the impressed watermark mould descend, the extrusion panel carries out the impressed watermark, after the impressed watermark, the cylinder returns the original position with the impressed watermark mould, it makes it get into between chill roll and the drive roller to promote panel, the drive roller rotates under the drive of motor, drive panel right movement through frictional force, panel drives the chill roll rotation, constantly there is cold water injection hot water outflow in the chill roll, with the panel cooling, panel after the cooling reachs the chill roll.

The defects of the prior art are that the plate is driven to move rightwards by friction force under the rotation of the driving roller, the upper surface of the plate which is embossed is contacted with the cooling roller, and the friction force between the embossing surface of the plate and the cooling roller can influence the embossing, so that the embossing effect of the product is influenced.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a homogeneous permeable floor surface embosser has realized the function that is difficult for causing the influence to panel embossing surface among the panel cooling process.

The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme:

the utility model provides a homogeneous center-penetrating floor surface embosser, embosser includes embossing apparatus and cooling device, cooling device includes cooling chamber and chill roll, is provided with cooling nozzle on the cooling chamber inner wall, and cooling nozzle intercommunication has cooling fan's cold wind output, and the chill roll is located the cooling chamber, and the chill roll sets up a plurality ofly along the horizontal direction side by side, and the axis between the chill roll all is located same horizontal plane, has laid first cooling tube in the chill roll, and first cooling tube intercommunication has circulation system, and circulation system can carry out cooling cycle to the coolant liquid in the first cooling tube.

Through adopting above-mentioned technical scheme, after panel after continuous impressed watermark gets into the cooling chamber along the chill roll, panel is not contacted by the lower surface and the chill roll of impressed watermark, first cooling tube in the chill roll carries out the heat exchange with panel, make panel cooled, cooling nozzle carries air conditioning to the cooling chamber in simultaneously, air conditioning and panel contact, make the upper and lower side of panel all cooled, the cooling effect to panel has been improved, realized on the panel, when the lower surface all is refrigerated, can not cause the function of influence to panel by the upper surface of impressed watermark.

The utility model discloses further set up to: the circulating system comprises a water collecting tank, a heat exchanger, a valve, a temperature detector and a water pump, the first cooling pipe comprises a first input pipe and a first output pipe, a water inlet of the heat exchanger is communicated with the first output pipe, a water outlet of the heat exchanger is communicated with the water collecting tank, the valve is communicated with the first output pipe, the temperature detector is arranged in the water collecting tank, the water collecting tank is communicated with the first input pipe through the water pump, and a circuit controller is arranged between the valve and the temperature detector.

Through adopting above-mentioned technical scheme, the coolant liquid in the first cooling pipe realizes the circulation through heat exchanger and header tank, after water and high temperature panel in the first cooling pipe pass through the heat exchange, the coolant liquid of temperature rising carries out the heat exchange in entering into heat exchanger, the coolant liquid after the heat exchange cooling enters into in the header tank, thermodetector detects the coolant liquid temperature in the header tank, if the coolant liquid temperature is higher than the threshold value that sets up, then through electric controller, make valve flow reduce, make and get into heat exchanger coolant liquid can cool down fully, and then make and enter into the coolant liquid temperature reduction in the header tank, when the temperature equals or is less than the threshold value in the header tank, carry first input pipe with the coolant liquid through the water pump, consequently, realized making the coolant liquid that inputs in the first cooling pipe can keep constant temperature.

The utility model discloses further set up to: the cooling device comprises a cooling plate, the cooling plate is connected to the upper end face of the inner side wall of the cooling chamber, the cooling plate is located above the cooling roller vertically, a gap is formed between the cooling plate and the cooling roller, a second cooling pipe is arranged in the cooling plate, the second cooling pipe comprises a second output pipe and a second input pipe, the second output pipe is communicated with the first output pipe, and the second input pipe is communicated with the first input pipe.

The utility model discloses further set up to: the cooling plate is connected with a driving device, the driving device can drive the cooling plate to lift along the vertical direction, and the second input pipe and the second output pipe are made of flexible materials.

Through adopting above-mentioned technical scheme, the cooling plate is located the panel top, and the clearance between cooling plate and the panel is nearer, therefore the second cooling tube in the cooling plate carries out the heat exchange with panel through the air, and second input tube and second output tube communicate with first input tube and first output tube respectively, consequently make the temperature in the second cooling tube keep lower temperature for the panel upper surface is further cooled off, has reached promptly and has made the panel upper surface also can be by fully cooled function.

Through adopting above-mentioned technical scheme, second output tube and second output are flexible material, consequently make the cooling plate can go up and down along with drive arrangement to make the cooling plate be close to with the panel of different thickness, make the cooling plate cool off to panel upper surface, improved the adaptability of cooling plate through drive arrangement.

The utility model discloses further set up to: the driving device is a driving cylinder which is arranged along the vertical direction, and the cooling plate is fixedly connected to the lower end of the driving cylinder.

Through adopting above-mentioned technical scheme, the cylinder has energy-conserving pollution-free characteristics, makes things convenient for the staff to control the cooling plate simultaneously and reciprocates along vertical direction.

The utility model discloses further set up to: and a fan is fixedly arranged at the lower end of the inner side wall of the cooling chamber and is positioned below the cooling roller.

Through adopting above-mentioned technical scheme, the fan makes the cold wind air current in the cooling chamber add the operation for contact is more abundant between high temperature panel and the cold wind air current, has improved the cooling effect to panel.

The utility model discloses further set up to: and a heat-insulating layer is fixedly arranged on the outer side wall of the cooling chamber.

Through adopting above-mentioned technical scheme, the heat preservation makes the low temperature in the cooling chamber be difficult for taking place heat exchange with the external world for the temperature in the cooling chamber can keep lower temperature for a long time, has realized carrying out abundant refrigerated function to panel.

The utility model discloses further set up to: the cooling chamber is provided with a guide groove, the outer side wall of the cooling chamber is fixedly provided with an air pipe, the air pipe is positioned above the guide groove, and the air pipe is communicated with a fan.

Through adopting above-mentioned technical scheme, high temperature panel and cold air contact back, and its air on every side can form vapor, and the vapor gathering carries out next process to panel and leads to the fact the influence on panel surface, consequently has the tuber pipe of fan to air-dry panel surface through the intercommunication for panel upper surface is difficult for gathering steam after the cooling.

To sum up, the utility model discloses following technological effect has:

1. by adopting the structure of the cooling roller and the cooling nozzle, the function of not influencing the embossed surface of the plate when the upper surface and the lower surface of the plate are cooled is realized;

2. by adopting the structure of the circulating system, the function of conveying constant-temperature cooling liquid into the cooling roller is realized;

3. through the structure that adopts the cooling plate, realized the function of further cooling to panel upper surface.

Drawings

FIG. 1 is a three-dimensional perspective view of the present embodiment;

FIG. 2 is a schematic partial cross-sectional view of the interior structure of the protruding cooling chamber;

FIG. 3 is a partial three-dimensional schematic view showing the relationship of the cooling roll to the circulation system.

In the figure, 1, an embossing device; 11. an input roller; 12. an embossing roller; 121. embossing driving; 13. a support roller; 14. a support frame; 2. a cooling device; 21. a cooling chamber; 211. a lead-out slot; 22. a cooling roll; 221. a first input pipe; 222. a first output pipe; 23. a circulation system; 231. a water collection tank; 232. a heat exchanger; 233. a valve; 235. a water pump; 24. a cooling plate; 241. a second output pipe; 242. a second input pipe; 25. cooling the nozzle; 26. a fan; 27. a driving cylinder; 28. an air duct; 3. a plate material.

Detailed Description

As shown in fig. 1, the utility model provides a homogeneity passes through heart floor surface embosser, embosser includes embossing apparatus 1 and cooling device 2, embossing apparatus 1 includes support frame 14, backing roll 13 and embossing roller 12, and backing roll 13 rotates to be connected on support frame 14, and embossing roller 12 is located backing roll 13 top and relative from top to bottom with backing roll 13, and embossing roller 12 is inside to be provided with the heating resistor silk, and embossing roller 12 drives its lift through impressed watermark drive 121, is provided with the raw materials roller in embossing apparatus 1 one side, and 3 book of panel are established on the raw materials roller, and cooling device 2 is located one side of embossing apparatus 1. The plate 3 on the raw material roller is pulled by the traction device, the plate 3 continuously passes through the peripheral wall of the embossing roller 12, the embossing roller 12 is driven to lift by the embossing drive 121, the plate 3 is heated and embossed when the embossing roller 12 falls, the embossing operation on the plate 3 is realized, then the plate 3 continues to be cooled by the cooling device 2, and the cooling device 2 cools and shapes the high-temperature plate 3.

As shown in fig. 2, the cooling device 2 includes a cooling chamber 21, a cooling roller 22 is disposed in the cooling chamber 21, a circulation system 23 is disposed outside the cooling chamber 21, and a first cooling pipe is disposed in the cooling roller 22, as shown in fig. 3, the first cooling pipe includes a first input pipe 221 and a first output pipe 222, the first input pipe 221 and the first output pipe 222 are respectively communicated with the circulation system 23, and the circulation system 23 can cool the cooling liquid in the cooling roller 22, so that the cooling liquid circulates in the cooling roller 22 after being cooled. Circulation system 23 includes header tank 231, heat exchanger 232, valve 233, thermodetector and water pump 235, heat exchanger 232's water inlet and first output tube 222 intercommunication, heat exchanger 232's delivery port and header tank 231 intercommunication, valve 233 intercommunication sets up on first output tube 222, thermodetector sets up in header tank 231, header tank 231 passes through water pump 235 and first input tube 221 intercommunication, be provided with circuit controller between valve 233 and the thermodetector, heat exchanger 232 can refer to the utility model patent of the grant bulletin number CN 2470773Y. The cooling liquid in the first cooling pipe is circulated through the heat exchanger 232 and the header tank 231, when the cooling liquid in the first cooling pipe exchanges heat with the high-temperature plate 3, the cooling liquid with increased temperature enters the heat exchanger 232 for heat exchange, the cooling liquid with reduced temperature after heat exchange enters the water collecting tank 231, the temperature detector detects the temperature of the cooling liquid in the water collecting tank 231, if the temperature of the cooling liquid is higher than the set threshold value, the flow through valve 233 is reduced by the electronic controller, allowing the cooling fluid entering heat exchanger 232 to be sufficiently cooled, and thus the temperature of the coolant entering the header tank 231 is lowered, and when the temperature in the header tank 231 is equal to or lower than a threshold value, the coolant is supplied into the first input pipe 221 by the water pump 235, and thus it is achieved that the coolant supplied into the first input pipe can be kept at a constant temperature.

As shown in fig. 2, a cooling nozzle 25 and a fan 26 are provided in the cooling chamber 21, the cooling nozzle 25 is fixedly provided at an upper end of an inner side wall of the cooling chamber 21, the cooling nozzle 25 is communicated with a cool air output end of a cooling blower, and the fan 26 is located below the cooling roller 22. After panel 3 after continuous impressed watermark gets into cooling chamber 21 along cooling roller 22, panel 3 is not contacted with cooling roller 22 by the lower surface of impressed watermark, first cooling tube in cooling roller 22 carries out the heat exchange with panel 3, make panel 3 cooled, cooling nozzle 25 carries air conditioning to cooling chamber 21 in simultaneously, air conditioning and panel 3 contact, make the upper and lower side of panel 3 all cooled, the cooling effect to panel 3 has been improved, realized on panel 3, the lower surface is all refrigerated simultaneously, can not cause the function of influence to panel 3 by the upper surface of impressed watermark, fan 26 makes the cold wind air current in the cooling chamber 21 add the operation, make contact between high temperature panel 3 and the cold wind air current more abundant, the cooling effect to panel 3 has been improved. An insulating layer is fixedly arranged on the outer side wall of the cooling chamber 21. The heat preservation makes the interior low temperature of cooling chamber 21 difficult with external heat exchange that takes place for the temperature in the cooling chamber 21 can keep lower temperature for a long time, has realized carrying out abundant refrigerated function to panel 3.

In order to further improve the cooling effect on the upper surface of the plate 3, the utility model discloses cooling plate 24 has been add. As shown in fig. 2, the cooling plate 24 is connected to the upper end surface of the inner side wall of the cooling chamber 21 through a driving device, the cooling plate 24 is located above the cooling roller 22, a gap is formed between the cooling plate 24 and the cooling roller 22, the driving device can drive the cooling plate 24 to lift along the vertical direction, a second cooling pipe is arranged in the cooling plate 24, the second cooling pipe comprises a second output pipe 241 and a second input pipe 242, the second output pipe 241 is communicated with the first output pipe 222, and the second input pipe 242 is communicated with the first input pipe 221. The cooling plate 24 is located above the plate 3, the gap between the cooling plate 24 and the plate 3 is relatively close, therefore, the second cooling pipe in the cooling plate 24 exchanges heat with the plate 3 through air, the second input pipe 242 and the second output pipe 241 are respectively communicated with the first input pipe 221 and the first output pipe 222, so that the temperature in the second cooling pipe is kept at a lower temperature, the upper surface of the plate 3 is further cooled, namely, the function of fully cooling the upper surface of the plate 3 is achieved, the second output pipe 241 and the second output pipe are made of flexible materials, therefore, the cooling plate 24 can lift along with the driving device, so that the cooling plate 24 can be close to the plate 3 with different thicknesses, the cooling plate 24 cools the upper surface of the plate 3, and the cooling effect on the plate 3 is improved. Drive arrangement can adopt lead screw drive, motor drive or cylinder drive, the utility model discloses an above-mentioned third kind of mode, drive arrangement drives actuating cylinder 27 for driving actuating cylinder 27, and drive actuating cylinder 27 along vertical direction setting, and 24 fixed connection of cooling plate are at the lower extreme that drives actuating cylinder 27, and the cylinder has the characteristics of energy-conserving no pollution, makes things convenient for staff's control cooling plate 24 to go up and down along vertical direction is reciprocal simultaneously.

As shown in fig. 1, a leading-out groove 211 is formed in the cooling chamber 21, an air pipe 28 is fixedly arranged on the outer side wall of the cooling chamber 21, the air pipe 28 is located above the leading-out groove 211, the air pipe 28 is communicated with a fan, after the high-temperature plate 3 is contacted with cold air, water vapor can be formed in the air around the high-temperature plate, the water vapor is gathered on the surface of the plate 3, the next process is performed on the plate 3 to cause influence, therefore, the air pipe 28 communicated with the fan is used for air-drying the surface of the plate 3, and the upper surface of the plate 3 is not prone to water vapor gathering after.

The utility model discloses a theory of operation does:

the plate 3 on the raw material roller is pulled by a traction device, the plate 3 continuously passes through the peripheral wall of an embossing roller 12, the embossing roller 12 is driven to lift by an embossing drive 121, the plate 3 is heated and embossed when the embossing roller 12 falls, so that the embossing operation of the plate 3 is realized, after the plate 3 which is continuously embossed enters a cooling chamber 21 along the cooling roller 22, the lower surface of the plate 3 which is not embossed is contacted with the cooling roller 22, a first cooling pipe in the cooling roller 22 is subjected to heat exchange with the plate 3, the plate 3 is cooled, meanwhile, a cooling nozzle 25 conveys cold air into the cooling chamber 21, the cold air is contacted with the plate 3, meanwhile, a driving cylinder 27 drives the cooling plate 24 to be close to the plate 3, the gap between the cooling plate 24 and the plate 3 is closer, therefore, a second cooling pipe in the cooling plate 24 is subjected to heat exchange with the plate 3 through air, and the upper part of the plate 3, The downside all is cooled down, the cooling effect to panel 3 has been improved, realized on panel 3, the lower surface all when cooled, can not cause the function of influence to panel 3 by the upper surface of impressed watermark, coolant liquid in first cooling tube and the second cooling tube and high temperature panel 3 are through the heat exchange back, the coolant liquid of temperature rising carries out the heat exchange in entering into heat exchanger 232, then the coolant liquid that is less than the thermodetector threshold value carries first cooling tube and second cooling tube through water pump 235 with the coolant liquid in, consequently, realized making the coolant liquid of inputing in first cooling tube and the second cooling tube can keep constant temperature, consequently, the cooling effect of chill roll 22 has been improved.

The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.

Claims

1. The utility model provides a homogeneous heart-penetrating floor surface embosser, embosser includes embossing apparatus (1) and cooling device (2), a serial communication port, cooling device (2) are including cooling chamber (21) and cooling roller (22), be provided with cooling nozzle (25) on cooling chamber (21) inside wall, cooling nozzle (25) intercommunication has cooling fan's cold wind output, cooling roller (22) set up in cooling chamber (21), cooling roller (22) set up a plurality ofly along the horizontal direction side by side, axis between cooling roller (22) all is located same horizontal plane, lay first cooling tube in cooling roller (22), first cooling tube intercommunication has circulation system (23), circulation system (23) can carry out cooling cycle to the coolant liquid in the first cooling tube.

2. The homogeneous through-center floor surface graining machine according to claim 1, wherein said circulation system (23) comprises a water collection tank (231), a heat exchanger (232), a valve (233), a temperature detector and a water pump (235), the first cooling pipe comprises a first input pipe (221) and a first output pipe (222), the water inlet of the heat exchanger (232) is communicated with the first output pipe (222), the water outlet of the heat exchanger (232) is communicated with the water collection tank (231), the valve (233) is communicated with the first output pipe (222), the temperature detector (234) is arranged in the water collection tank (231), the water collection tank (231) is communicated with the first input pipe (221) through the water pump (235), and a circuit controller is arranged between the valve (233) and the temperature detector (234).

3. A homogenous, transparent floor surface embossing machine according to claim 2, characterized in that the cooling device (2) comprises a cooling plate (24), the cooling plate (24) is connected to the upper end surface of the inner side wall of the cooling chamber (21), the cooling plate (24) is located vertically above the cooling roller (22), a gap is formed between the cooling plate (24) and the cooling roller (22), a second cooling pipe is arranged in the cooling plate (24), the second cooling pipe comprises a second output pipe (241) and a second input pipe (242), the second output pipe (241) is communicated with the first output pipe (222), and the second input pipe (242) is communicated with the first input pipe (221).

4. A homogeneous through-center floor surface texturing machine according to claim 3, wherein the cooling plate (24) is connected with a driving device, the driving device can drive the cooling plate (24) to move up and down along the vertical direction, and the second input pipe (242) and the second output pipe (241) are both made of flexible materials.

5. A homogenous, transparent floor surface embossing machine according to claim 4, characterized in that the driving means is a driving cylinder (27), the driving cylinder (27) being arranged in vertical direction, the cooling plate (24) being fixedly connected at the lower end of the driving cylinder (27).

6. The machine according to claim 1, wherein a fan (26) is fixedly arranged at the lower end of the inner side wall of the cooling chamber (21), and the fan (26) is positioned below the cooling roller (22).

7. The machine according to claim 1, wherein an insulating layer is fixed to the outer side wall of the cooling chamber (21).

8. The homogeneous transparent floor surface embossing machine according to claim 1, characterized in that a guiding groove is opened on the cooling chamber (21), an air pipe (28) is fixedly arranged on the outer side wall of the cooling chamber (21), the air pipe (28) is positioned above the guiding groove, and the air pipe (28) is communicated with a fan.