CN211615807U

CN211615807U - Sponge truncation machine that purifies dust removal

Info

Publication number: CN211615807U
Application number: CN201921925962.2U
Authority: CN
Inventors: 胡泽强; 许振宇; 胡长立; 高学兵; 李永兵; 龙海
Original assignee: Suzhou Hengwei Sponge Machinery Co ltd
Current assignee: Suzhou Hengwei Sponge Machinery Co ltd
Priority date: 2019-11-08
Filing date: 2019-11-08
Publication date: 2020-10-02
Anticipated expiration: 2029-11-08

Abstract

The utility model discloses a sponge truncation machine of purifying and dedusting, which is applied to the technical field of truncation machines and solves the technical problems that a large amount of powder is generated when sponge is cut and the body is greatly damaged for a long time; a vent hole is formed in the conveying plate, and a dust collection assembly is arranged between the cutter and the portal frame; the dust collection assembly comprises an installation pipe, a dust collection channel and a dust collection hole are formed in the installation pipe and are arranged on one side, close to the cutter, of the installation pipe; the two ends of the mounting pipe are both connected with dust collecting pipes; the supporting frame is provided with a dust collecting component; the dust removal component comprises a dust collection cover and a dust collection pipe; one side of the supporting frame is provided with a pulse dust collector; the dust collection pipe and the dust removal pipe are both connected with the air inlet of the pulse dust collector; the technical effect is that the environment of the working space of the horizontal cutting machine is improved, and the personal safety of workers is ensured.

Description

Sponge truncation machine that purifies dust removal

Technical Field

The utility model relates to a truncation machine technical field, in particular to sponge truncation machine who purifies dust removal.

Background

The sponge truncation machine is a cutting equipment who is exclusively used in the cutting sponge, can cut into the rectangular piece of appointed thickness with monoblock sponge.

At present, the Chinese utility model patent with the publication number of CN204748774U discloses a powder discharge conveying mechanism of a sponge truncation machine. The sponge flat cutting machine comprises vertical supports, cross braces, a conveying mechanism, a scraper knife and a lifting mechanism, wherein the two vertical supports are respectively arranged on two sides of the rear end of a workbench of the sponge flat cutting machine, the two vertical supports on one side are connected through the two cross braces, the two cross braces are connected through an inclined brace, the conveying mechanism is installed between the vertical supports on the two sides through the lifting mechanism, and the scraper knife is arranged at the front end of the conveying mechanism.

The sponge slicer has a certain defect that when the sponge slicer cuts powder materials such as phenolic resin, a cutter often generates a large amount of powder when cutting block-shaped phenolic resin, and the phenolic resin has certain toxicity, but the phenolic resin which is not strong in toxicity is firstly caused to respiratory tracts of operators operating the sponge slicer for a long time, and secondly is low in toxicity and is also huge in harm to bodies for a long time.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a sponge truncation machine that purifies dust removal, its advantage has improved truncation machine workspace's environment, guarantees staff's personal safety.

The above technical purpose of the present invention can be achieved by the following technical solutions: a sponge truncation machine for purifying and removing dust comprises a portal frame, a cutter and a conveying mechanism for conveying sponge, wherein the cutter is arranged on the portal frame, the conveying mechanism comprises a supporting frame and a conveying plate, and the portal frame is arranged on the conveying plate;

the device is characterized in that a plurality of vent holes are formed in the conveying plate, and a dust collection assembly for collecting dust is arranged between the cutter and the portal frame; the dust collection assembly comprises an installation pipe used for installing the cutter on the portal frame, and a dust collection channel and a dust collection hole which is formed in one side, close to the cutter, of the installation pipe are arranged in the installation pipe; the two ends of the mounting pipe are both connected with dust collection pipes;

the supporting frame is provided with a dust collecting component for dust removal;

the dust collecting component comprises a dust collecting cover and a dust collecting pipe communicated with one end of the dust collecting cover;

one side of the supporting frame is provided with a pulse dust collector for generating negative pressure airflow;

the dust collection pipe and the dust collection pipe are connected with an air inlet of the pulse dust collector.

Through the technical scheme, the portal frame is used for erecting the cutter on the conveying plate, so that the cutter is stably installed on the portal frame; the supporting frame is used for supporting the conveying plate to reciprocate along the length direction of the supporting frame, so that the conveying plate drives the sponge to reciprocate to cut; the ventilation hole is used for the sponge to carry out the air current circulation at the powder that the cutting process produced, dispels the heat to the device of support frame inside simultaneously to guarantee the stability of this truncation machine inside temperature, avoid the phenomenon that the high temperature leads to equipment to burn out, thereby improved the life of this truncation machine.

When the sponge is cut, the mounting pipe is used for mounting the cutter on the portal frame, and on the other hand, the chips and dust generated by the sponge when the cutter is cut are absorbed into the mounting pipe by passing through the dust absorption holes under the action of negative pressure airflow generated by the pulse dust collector, and then the chips and dust are driven by the dust absorption channel in the mounting pipe and the action of the negative pressure airflow and are conveyed into the pulse dust collector; the cutter is when the cutting, the dust cage of cutter below produces under the drive of negative pressure air current at pulse dust remover, piece and the dust that produce when cutting the sponge adsorb from the cover mouth of dust cage and through the transmission of dust collecting tube pipeline, thereby adsorb the pulse dust remover with the absorbent piece of dust cage and dust, under pulse dust remover's filtration purification, thereby purify piece and the impurity in the negative pressure air current, and then improved the environment of truncation machine workspace, guarantee staff's personal safety.

The utility model discloses further set up to: the dust collecting cover is provided with a plurality of, a plurality of dust collecting cover distributes along the length direction of conveying board.

Through above-mentioned technical scheme, the setting of a plurality of dust collecting cover has increased the overall recovery rate that adsorbs the dust, further improves the clean and tidy degree of workshop environment, guarantees workman's personal safety.

The utility model discloses further set up to: the lower end of the pulse dust collector is provided with a dust collection box, and a dust cover is arranged between the dust collection box and the pulse dust collector.

Through above-mentioned technical scheme, the dust collection box is arranged in collecting the filterable dust impurity in the pulse dust collector to improve the clean and tidy degree of workshop environment, reduce workman's labour. The dust cover is used for preventing the dust from rising in falling into the dust collecting box, ensures that the dust falls into the dust collecting box completely, and improves the dust collecting rate.

The utility model discloses further set up to: and a connecting assembly is arranged between the dust hood and the support frame, the connecting assembly comprises a connecting hole formed in the support frame and a connecting screw rod penetrating through the connecting hole, and the connecting screw rod is in threaded connection with the connecting hole.

Through above-mentioned technical scheme, fix the dust cage on the support frame, connecting screw runs through in the connecting hole to fix the dust cage on the support frame, guarantee that absorption dust and impurity that the dust cage can be stable, and then improve dust cleaning's stability.

The utility model discloses further set up to: and an air blower is arranged on one side of the pulse dust collector, an air supply pipe is communicated between an air inlet of the air blower and an air outlet of the pulse dust collector, and an exhaust pipe extends upwards from the air outlet of the air blower.

Through the technical scheme, the blower is used for discharging the gas filtered in the pulse dust collector out of the pulse dust collector, so that the purifying and dust removing efficiency is further improved; the exhaust pipe is used for exhausting the dust-removing and purifying gas out of the ventilation pipeline outside the pulse dust collector, and exhausting the gas above the pulse dust collector, so that the environment of a working space is improved, and the personal safety of workers is guaranteed.

The utility model discloses further set up to: the mounting structure is characterized in that mounting blocks are correspondingly arranged at two ends of the mounting pipe, a mounting groove is formed in the side face, close to the cutter, of each mounting block, a mounting hole is formed in the mounting groove, a mounting screw rod penetrates through the mounting hole, and the mounting screw rod is in threaded connection with the mounting hole.

Through above-mentioned technical scheme, the installation piece is used for installing the cutter on the installation pipe, and the mounting groove is used for placing the cutter to with the joint that the cutter is firm in the installation piece, stability when guaranteeing the cutter cutting, thereby guarantee the notched planarization of sponge cutting, improve the cutting effect of sponge. Through the arrangement of the mounting screw and the mounting hole, the cutter is fixedly mounted on the portal frame, and the stability of the cutter is improved.

The utility model discloses further set up to: and a buffer cushion is arranged between the mounting groove and the cutter.

Through the technical scheme, the cushion pad is used for relieving the acting force of the mounting groove on the vibration of the cutter, so that the cutter is protected; meanwhile, the buffer cushion is also used for increasing the contact area with the cutter, so that the friction force between the buffer cushion and the cutter is increased, and the cutter is stably installed on the portal frame.

The utility model discloses further set up to: and the conveying plate is provided with abrasive paper.

Through above-mentioned technical scheme, the abrasive paper surface is arranged in the increase and is cut the area of contact between the sponge, strengthens the static frictional force between sponge and the conveying board to avoid the sponge slippage from the cutter when the cutting, lead to sponge incision unevenness, thereby influence the cutting effect of sponge.

To sum up, the utility model discloses following beneficial effect has:

1. through the arrangement among the vent hole, the dust collection component and the pulse dust collector, the environment of the working space of the horizontal cutting machine is improved, and the personal safety of workers is ensured;

2. through the arrangement of the pulse dust collector, the dust collection box, the dust cover, the air blower and the exhaust pipe, the dust collection efficiency is improved, and the dust collection stability is ensured.

Drawings

Fig. 1 is an overall configuration diagram of the present embodiment;

FIG. 2 is a schematic view showing the construction of the dust suction assembly of the present embodiment;

FIG. 3 is an enlarged schematic view of A of FIG. 2;

FIG. 4 is a schematic view of the dust collection assembly of the present embodiment;

FIG. 5 is an enlarged schematic view of B of FIG. 4;

FIG. 6 is an enlarged schematic view of C of FIG. 5;

FIG. 7 is a schematic view showing the structure of the dust collection assembly and the dust collection assembly connected to the pulse dust collector of this embodiment.

Reference numerals: 1. a gantry; 2. a cutter; 3. a transport mechanism; 4. a support frame; 5. a transfer plate; 6. a vent hole; 7. grinding abrasive paper; 8. a dust collection assembly; 9. installing a pipe; 10. a dust collection channel; 11. a dust collection hole; 12. a dust collection pipe; 13. mounting blocks; 14. mounting grooves; 15. a cushion pad; 16. mounting holes; 17. installing a screw rod; 18. a dust collection assembly; 19. a dust collection cover; 20. a dust collecting pipe; 21. a connecting assembly; 22. a connecting plate; 23. connecting holes; 24. connecting a screw rod; 25. a pulse dust collector; 26. a dust collection box; 27. a dust cover; 28. an air supply pipe; 29. a blower; 30. an exhaust pipe; 31. a wheel; 32. and (7) installing a sleeve.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Example (b):

referring to fig. 1 and 2, a sponge horizontal cutting machine for purifying and removing dust comprises a portal frame 1, a cutter 2 and a conveying mechanism 3 for conveying sponge; both ends fixed mounting of cutter 2 is on portal frame 1, transport mechanism 3 includes support frame 4 and conveying board 5, portal frame 1 erects intermediate position on conveying board 5, a plurality of ventilation hole 6 has been seted up on conveying board 5, and 6 evenly distributed in a plurality of ventilation hole, the ventilation hole is circular setting, it has one deck abrasive paper 7 to adhere on conveying board 5, abrasive paper 7 has increased and has been cut the static friction force between the sponge, avoid the sponge slippage from cutter 2 when the cutting, thereby lead to the phenomenon of sponge incision unevenness. The sponge is placed on the transfer plate 5, and the transfer plate 5 drives the sponge to move, so that the sponge is cut into a sheet shape by the cutter 2.

Referring to fig. 2 and 3, a dust suction assembly 8 is arranged between the cutter 2 and the gantry 1, and the dust suction assembly 8 is used for sucking the scraps and dust generated when the cutter 2 cuts the sponge. The dust collection assembly 8 comprises a mounting pipe 9, a dust collection channel 10 and a dust collection hole 11; the installation tube 9 is cuboid, and two ends of the installation tube 9 are installed on the portal frame 1; mounting blocks 13 are fixedly mounted at two ends of one side, close to the conveying plate 5, of the mounting pipe 9, mounting grooves 14 are formed in the side faces, corresponding to the two mounting blocks 13, of the two mounting blocks 13, the mounting grooves 14 are used for inserting the cutters 2, the cutters 2 are inserted into the mounting grooves 14, buffer pads 15 are arranged between the mounting grooves 14 and the cutters 2, and the buffer pads 15 are used for buffering acting forces of the mounting grooves 14 on the cutters 2; the side surface of the mounting block 13 close to the transfer plate 5 is provided with a mounting hole 16 (refer to fig. 5), a mounting screw 17 penetrates through the mounting hole 16, and the mounting screw 17 is in threaded connection with the mounting hole 16. The cutter 2 is placed in the mounting groove 14, and the mounting screw 17 penetrates through the mounting hole 16, the cushion pad 15 and the cutter 2, so that the cutter 2 is fixed in the mounting groove 14, and the cutter 2 can stably cut the sponge.

Referring to fig. 2, a dust suction passage 10 is opened inside the mounting pipe 9; a plurality of dust suction holes 11 are uniformly distributed on the side surface, close to the conveying plate 5, of the mounting pipe 9, and the dust suction holes 11 are communicated with the dust suction channel 10; the two ends of the mounting tube 9 are both connected with dust suction tubes 12, and the two dust suction tubes 12 are both communicated with a dust suction channel 10.

Referring to fig. 4 and 6, a dust collection assembly 18 is disposed on the supporting frame 4, and the dust collection assembly 18 is used for downwardly adsorbing the debris and dust generated when the sponge is cut; the dust collection assembly 18 includes a dust collection cover 19 and a dust collection pipe 20; the dust hood 19 is funnel-shaped, and the dust hood 19 is connected with the support frame 4; a connecting component 21 is arranged between the dust hood 19 and the support frame 4, and the connecting component 21 comprises a connecting hole 23 and a connecting screw rod 24; two opposite sides of the dust hood 19 are symmetrically and horizontally provided with connecting plates 22 in an extending mode, connecting holes 23 are formed in the connecting plates 22 and the corresponding support frames 4, connecting screws 24 penetrate through the connecting holes 23, and the connecting screws 24 are in threaded connection with the connecting holes 23, so that the dust hood 19 is installed on the support frames 4. The number of the dust collection covers 19 is three, the three dust collection covers 19 are arranged along the length direction of the conveying plate 5, the bottom end of each dust collection cover 19 is provided with a mounting sleeve 32, and the mounting sleeve 32 is used for mounting the dust collection pipe 20 at the bottom end of the dust collection cover 19.

Referring to fig. 7, one side of the supporting frame 4 is provided with a pulse dust collector 25, and the pulse dust collector 25 is used for generating negative pressure air flow; one end of the dust suction pipe 12 far away from the installation pipe 9 and one end of the dust collection pipe 20 far away from the dust collection cover 19 are communicated with an air inlet of the pulse dust collector 25. When the pulse dust collector 25 works, negative pressure airflow is generated, and when the cutter 2 cuts the sponge, the scraps and the dust are driven by the negative pressure airflow to pass through the mounting pipe 9 and the dust collection pipe 12 and are finally adsorbed into the pulse dust collector 25; the opening of the dust collection cover 19 transmits the debris and dust at the transmission plate 5 to the pulse dust collector 25 through the dust collection pipe 20 by negative pressure airflow, and the dust collection is purified.

Referring to fig. 7, the dust box 26 is provided at the lower end of the pulse dust collector 25, wheels 31 are mounted at the bottom end of the dust box 26, the number of the wheels 31 is four, and four wheels 31 are mounted at four corners of the dust box 26; a dust cover 27 is arranged between the dust collection box 26 and the pulse dust collector 25, the dust cover 27 is in an inverted funnel shape, and the cover opening of the dust cover 27 is communicated with the box opening of the dust collection box 26; a blower 29 is arranged on one side of the pulse dust collector 25 far away from the support frame 4, an air supply pipe 28 is communicated between an air inlet of the blower 29 and an air outlet of the pulse dust collector 25, and an exhaust pipe 30 extends upwards from the air outlet of the blower 29, so that the purified and dedusted gas is exhausted from an exhaust port of the exhaust pipe 30.

The working principle is as follows:

1. first, the power supply is started, and the pulse dust collector 25 is turned on; placing the sponge on the conveying plate 5, and moving the conveying plate 5 so as to drive the sponge to be transferred towards the direction of the cutter 2;

2. when the sponge is cut, the negative pressure airflow generated by the pulse dust collector 25 absorbs the scraps and dust from the dust suction hole 11 into the mounting pipe 9, and then the negative pressure airflow with the scraps and dust passes through the dust suction pipe 12 to reach the pulse dust collector 25; meanwhile, when the sponge is cut, the dust collection cover 19 also adsorbs the scraps and dust on the conveying plate 5, and the negative pressure air flow with the scraps and dust is adsorbed into the pulse dust collector 25 through the dust collection pipe 20;

3. finally, the negative pressure airflow with the debris and dust is purified and dedusted by the pulse deduster 25, and the purified airflow is discharged from the nozzle of the exhaust pipe 30 under the driving of the blower 29.

The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.

Claims

1. A sponge truncation machine capable of purifying and removing dust comprises a portal frame (1), a cutter (2) and a conveying mechanism (3) used for conveying sponge, wherein the cutter (2) is arranged on the portal frame (1), the conveying mechanism (3) comprises a supporting frame (4) and a conveying plate (5), and the portal frame (1) is erected on the conveying plate (5);

the device is characterized in that a plurality of vent holes (6) are formed in the conveying plate (5), and a dust collection assembly (8) for collecting dust is arranged between the cutter (2) and the portal frame (1); the dust collection assembly (8) comprises a mounting pipe (9) used for mounting the cutter (2) on the portal frame (1), and a dust collection channel (10) and a dust collection hole (11) formed in one side, close to the cutter (2), of the mounting pipe (9) are arranged in the mounting pipe (9); two ends of the mounting pipe (9) are connected with dust suction pipes (12);

a dust collecting component (18) for dust removal is arranged on the supporting frame (4);

the dust collection component (18) comprises a dust collection cover (19) and a dust collection pipe (20) is communicated with one end of the dust collection cover (19);

a pulse dust collector (25) for generating negative pressure air flow is arranged on one side of the support frame (4);

the dust collection pipe (12) and the dust collection pipe (20) are both connected with an air inlet of the pulse dust collector (25).

2. The sponge horizontal cutting machine for purifying and removing dust of claim 1, wherein a plurality of dust collection covers (19) are provided, and a plurality of dust collection covers (19) are distributed along the length direction of the conveying plate (5).

3. The sponge truncation machine of claim 1, wherein the lower end of the pulse dust collector (25) is provided with a dust collection box (26), and a dust cover (27) is arranged between the dust collection box (26) and the pulse dust collector (25).

4. The sponge horizontal cutting machine for purifying and dedusting as claimed in claim 1, wherein a connecting assembly (21) is arranged between the dust hood (19) and the supporting frame (4), the connecting assembly (21) comprises a connecting hole (23) formed in the supporting frame (4) and a connecting screw rod (24) penetrating through the connecting hole (23), and the connecting screw rod (24) is in threaded connection with the connecting hole (23).

5. The sponge horizontal cutting machine for purifying and dedusting as claimed in claim 1, wherein a blower (29) is arranged on one side of the pulse deduster (25), a blast pipe (28) is communicated between an air inlet of the blower (29) and an air outlet of the pulse deduster (25), and an exhaust pipe (30) extends upwards from an air outlet of the blower (29).

6. The sponge horizontal cutting machine for purifying and removing dust of claim 1, wherein the two ends of the installation tube (9) are correspondingly provided with installation blocks (13), the side surface of the installation block (13) close to the cutter (2) is provided with an installation groove (14) for inserting the cutter (2), the installation groove (14) is provided with an installation hole (16), an installation screw (17) penetrates through the installation hole (16), and the installation screw (17) is in threaded connection with the installation hole (16).

7. A sponge horizontal cutting machine for purifying and removing dust according to claim 6, characterized in that a buffer (15) is arranged between the mounting groove (14) and the cutter (2).

8. A purifying and dust-removing sponge truncation machine as claimed in claim 1, wherein the conveying plate (5) is provided with abrasive paper (7).