CN211614717U - An assembly tool for the box body of a garbage truck - Google Patents
An assembly tool for the box body of a garbage truck Download PDFInfo
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- CN211614717U CN211614717U CN201922427349.4U CN201922427349U CN211614717U CN 211614717 U CN211614717 U CN 211614717U CN 201922427349 U CN201922427349 U CN 201922427349U CN 211614717 U CN211614717 U CN 211614717U
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Abstract
本实用新型的目的是提出一种垃圾车车箱箱体的拼装工装,来辅助箱体的装配作业,提高装配的效率及质量。本实用新型的垃圾车车箱箱体的拼装工装包括机架,所述机架的中央设有若干用于限位及支撑箱体底板的支撑座,机架的两侧对称设置有用于将箱体侧板推向箱体中央方向的压紧总成。在装配前,将箱体的底板放置在支撑座上,并用手扶持将箱体的侧板放置在底板的两侧,然后利用压紧总成将箱体的侧板向箱体中央方向推动,使侧板压紧于底板的两侧,实现箱体侧板的定位,最后进行装配。这样在装配过程中,就无需人工用手扶持箱体侧板,提高了装配的效率及质量。
The purpose of the utility model is to propose a assembling tool for the box body of the garbage truck to assist the assembling operation of the box body and improve the efficiency and quality of the assembling. The assembling tool for the box body of the garbage truck of the utility model includes a frame, the center of the frame is provided with a number of support seats for limiting and supporting the bottom plate of the box body, and two sides of the frame are symmetrically arranged for the purpose of assembling the box body. The side plate is pushed to the compression assembly in the direction of the center of the box. Before assembling, place the bottom plate of the box on the support seat, and place the side plates of the box on both sides of the bottom plate with hand support, and then use the pressing assembly to push the side plates of the box toward the center of the box. The side plates are pressed against both sides of the bottom plate to realize the positioning of the side plates of the box body, and finally the assembly is carried out. In this way, during the assembly process, there is no need to manually support the side plate of the box body, which improves the efficiency and quality of the assembly.
Description
技术领域technical field
本实用新型属于机械加工技术领域,具体设计到一种拼装工装。The utility model belongs to the technical field of mechanical processing, and is specifically designed to an assembling tool.
背景技术Background technique
在装配垃圾车车箱的箱体时,首先将箱体的底壁、侧壁及顶壁分别装配,然后再将底壁、侧壁及顶壁装配在一起,形成箱体总成。在后面步骤的装配过程中,必须对侧壁进行固定,否则在装配时容易发生移动而导致装配质量不佳,在装配时是否能将箱体中的各个部件进行准确、稳定的定位,会严重影响到装配的质量,因此有必要设计一种垃圾车车箱箱体的拼装工装,来辅助箱体的装配作业。When assembling the box body of the garbage truck box, first assemble the bottom wall, side wall and top wall of the box body respectively, and then assemble the bottom wall, side wall and top wall together to form a box body assembly. In the assembly process of the subsequent steps, the side wall must be fixed, otherwise it is easy to move during assembly, resulting in poor assembly quality. Whether the various components in the box can be accurately and stably positioned during assembly will be serious. It affects the quality of the assembly, so it is necessary to design an assembly tool for the box body of the garbage truck to assist the assembly of the box body.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是提出一种垃圾车车箱箱体的拼装工装,来辅助箱体的装配作业,提高装配的效率及质量。The purpose of the utility model is to propose a assembling tool for the box body of the garbage truck to assist the assembling operation of the box body and improve the efficiency and quality of the assembling.
本实用新型的垃圾车车箱箱体的拼装工装包括机架,所述机架的中央设有若干用于限位及支撑箱体底板的支撑座,机架的两侧对称设置有用于将箱体侧板推向箱体中央方向的压紧总成。The assembling tool for the box body of the garbage truck of the utility model includes a frame, the center of the frame is provided with a number of support seats for limiting and supporting the bottom plate of the box body, and two sides of the frame are symmetrically arranged for the purpose of assembling the box body. The side plate pushes the compression assembly in the direction of the center of the box.
在装配前,将箱体的底板放置在支撑座上,并用手扶持将箱体的侧板放置在底板的两侧,然后利用压紧总成将箱体的侧板向箱体中央方向推动,使侧板压紧于底板的两侧,实现箱体侧板的定位,最后进行装配。这样在装配过程中,就无需人工用手扶持箱体侧板,提高了装配的效率及质量。Before assembling, place the bottom plate of the box on the support seat, and place the side plates of the box on both sides of the bottom plate with hand support, and then use the pressing assembly to push the side plates of the box toward the center of the box. The side plates are pressed against both sides of the bottom plate to realize the positioning of the side plates of the box body, and finally the assembly is carried out. In this way, during the assembly process, there is no need to manually support the side plate of the box body, which improves the efficiency and quality of the assembly.
具体来说,所述机架由中部的底架以及位于底架两侧的侧架组成,所述底架与侧架通过连接板固定连接;所述支撑座位于底架上,所述压紧总成位于侧架上。上述底架与侧架为分体结构,两者之间的间距可以通过连接板进行调整,以适应不同宽度箱体的装配。另外,底架与侧架支架之间的间隙可供焊枪进入,以方便装配。Specifically, the frame is composed of a bottom frame in the middle and side frames located on both sides of the bottom frame, and the bottom frame and the side frames are fixedly connected by connecting plates; the support base is located on the bottom frame, and the pressing The assembly is located on the side frame. The above-mentioned bottom frame and side frame are separate structures, and the distance between the two can be adjusted by connecting plates, so as to adapt to the assembly of boxes of different widths. In addition, the gap between the bottom frame and the side frame brackets allows the welding torch to enter for easy assembly.
进一步地,所述压紧总成由设置于侧架上的水平导向筒,活动穿设于水平导向筒上的导向柱,位于导向柱端部的仿形板,以及推动导向柱沿水平导向筒移动的驱动机构组成。驱动机构可以推动导向柱及导向柱端部的仿形板同步水平移动,从而将侧板向箱体中央方向推动。Further, the pressing assembly consists of a horizontal guide cylinder arranged on the side frame, a guide column movably penetrated on the horizontal guide cylinder, a profiling plate located at the end of the guide column, and the guide column is pushed along the horizontal guide cylinder. The moving drive mechanism is composed. The drive mechanism can push the guide column and the profiling plate at the end of the guide column to move synchronously and horizontally, so as to push the side plate toward the center of the box.
具体来说,所述仿形板设有用于与箱体侧板相抵的中仿形板,用于与箱体底板相抵的底仿形板,以及用于与箱体顶板相抵的顶仿形板,所述顶仿形板设有将箱体顶板向下以及向箱体中央方向推的斜面。装配时,仿形板不仅将侧板压紧于底板的两侧,而且还同时通过顶仿形板的斜面将箱体顶板向下压紧于侧板上,而下部的底仿形板也能够夹紧箱体的底板,这样就能够使箱体的底板、侧板、顶板相互抵紧,避免装配时发生错位。Specifically, the profiling plate is provided with a middle profiling plate for abutting against the side plates of the box body, a bottom profiling plate for abutting against the bottom plate of the box body, and a top profiling plate for abutting against the top plate of the box body , the top profiling plate is provided with an inclined surface that pushes the top plate of the box body downward and toward the center of the box body. During assembly, the profiling plate not only compresses the side plates on both sides of the bottom plate, but also presses the top plate of the box down to the side plates through the slope of the top profiling plate, and the bottom profiling plate at the bottom can also Clamp the bottom plate of the box body, so that the bottom plate, side plate and top plate of the box body can be pressed against each other to avoid dislocation during assembly.
上述驱动机构为水平设置的液压缸,所述液压缸的缸体固定于侧架上,液压缸的活塞杆与导向柱或仿形板连接。活塞杆伸出或者缩回时,即可带动导向柱水平移动。The above-mentioned driving mechanism is a horizontally arranged hydraulic cylinder, the cylinder body of the hydraulic cylinder is fixed on the side frame, and the piston rod of the hydraulic cylinder is connected with the guide column or the profiling plate. When the piston rod extends or retracts, it can drive the guide column to move horizontally.
进一步地,所述支撑座由底座、垂直设置于底座上的主板和辅助板构成,所述主板的顶端设有定位凹部,所述辅助板有两块,并分别位于定位凹部的两侧,辅助板的侧面与主板固定连接,且辅助板垂直于主板。上述结构的支撑座结构非常稳定,可承受较重的箱体而不变形。Further, the support base is composed of a base, a main board vertically arranged on the base, and an auxiliary board, the top of the main board is provided with a positioning recess, and the auxiliary board has two pieces, which are respectively located on both sides of the positioning recess, and the auxiliary board is provided with a positioning recess. The side surface of the board is fixedly connected with the main board, and the auxiliary board is perpendicular to the main board. The support base structure of the above structure is very stable, and can bear a heavy box without deformation.
本实用新型的垃圾车车箱箱体的拼装工装可以在装配过程中,将箱体的侧板、顶板都按照设计进行定位及固定,以方便装配作业的进行,可有效提高装配的效率及质量。The assembling tool for the box body of the garbage truck of the utility model can position and fix the side plate and the top plate of the box body according to the design during the assembly process, so as to facilitate the assembly operation and effectively improve the efficiency and quality of the assembly.
附图说明Description of drawings
图1是本实用新型的垃圾车车箱箱体的拼装工装的整体结构立体图。FIG. 1 is a perspective view of the overall structure of the assembling tool for the box body of the garbage truck of the present invention.
图2是本实用新型的垃圾车车箱箱体的拼装工装的整体结构俯视图。FIG. 2 is a top view of the overall structure of the assembling tool for the box body of the garbage truck of the present invention.
图3是本实用新型的垃圾车车箱箱体的拼装工装的使用状态的正视图。FIG. 3 is a front view of the utility model of the assembling tool for the box body of the garbage truck in the use state.
图4是本实用新型的垃圾车车箱箱体的拼装工装的使用状态的侧视图。Fig. 4 is a side view of the utility model of the assembling tool for the box body of the garbage truck in the use state.
图5是本实用新型中压紧装置的结构示意图。FIG. 5 is a schematic structural diagram of the pressing device in the present invention.
图6是本实用新型中仿形板的结构示意图。Fig. 6 is the structural schematic diagram of the profiling plate in the present invention.
图7是本实用新型中支撑座的结构示意图。FIG. 7 is a schematic structural diagram of a support seat in the present invention.
附图标示:1、底架;2、侧架;3、连接板;4、支撑座;41、底座;42、主板;43、辅助板;44、定位凹部;5、压紧总成;51、水平导向筒;52、导向柱;53、仿形板;531、中仿形板;532、底仿形板;533、顶仿形板;54、驱动机构;6、箱体。Reference signs: 1. Bottom frame; 2. Side frame; 3. Connecting plate; 4. Support seat; 41. Base; 42. Main board; 43. Auxiliary plate; 44. Positioning recess; 5. Pressing assembly; 51 52, guide column; 53, profiling plate; 531, middle profiling plate; 532, bottom profiling plate; 533, top profiling plate; 54, driving mechanism; 6, box body.
具体实施方式Detailed ways
下面对照附图,通过对实施实例的描述,对本实用新型的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理等作进一步的详细说明。Below, with reference to the accompanying drawings, through the description of the embodiments, the specific embodiments of the present utility model, such as the shape and structure of each component involved, the mutual position and connection relationship between each part, the function and working principle of each part, etc. Further details.
实施例1:Example 1:
本实施例提出了一种垃圾车车箱箱体的拼装工装,来辅助箱体的装配作业,提高装配的效率及质量。This embodiment proposes an assembly tool for the box body of a garbage truck to assist the assembly operation of the box body and improve the efficiency and quality of the assembly.
如图1~7所示,本实施例的垃圾车车箱箱体的拼装工装包括由中部的底架1以及位于底架1两侧的侧架2所组成的机架,其中底架1为平板结构,侧架2由底部的平板结构与上部的长方体状的框式结构组成,底架1与侧架2的平板结构通过连接板3固定连接。As shown in FIGS. 1 to 7 , the assembly tooling for the box body of the garbage truck in this embodiment includes a frame composed of a
底架1上设有四个用于限位及支撑箱体底板的支撑座4,如图7所示,支撑座4由底座41、垂直设置于底座41上的主板42和辅助板43构成,所述主板42的顶端设有定位凹部44,所述辅助板43有两块,并分别位于定位凹部44的两侧,辅助板43的侧面与主板42固定连接,且辅助板43垂直于主板42。上述结构的支撑座4结构非常稳定,可承受较重的箱体而不变形。The
两侧的侧架2结构相同,均设置有用于将箱体侧板推向箱体中央方向的压紧总成5。如图5所示,压紧总成5由设置于侧架2上的水平导向筒51,活动穿设于水平导向筒51上的导向柱52,位于导向柱52端部的仿形板53,以及推动导向柱52沿水平导向筒51移动的驱动机构54组成。驱动机构54可以推动导向柱52及导向柱52端部的仿形板53同步水平移动,从而将侧板向箱体中央方向推动。上述驱动机构54为水平设置的液压缸,所述液压缸的缸体固定于侧架2上,液压缸的活塞杆与仿形板53连接。活塞杆伸出或者缩回时,即可带动导向柱52水平移动。The
具体来说,如图5所示,仿形板53设有用于与箱体侧板相抵的中仿形板531,用于与箱体底板相抵的底仿形板532,以及用于与箱体顶板相抵的顶仿形板533,所述顶仿形板533设有将箱体顶板向下以及向箱体中央方向推的斜面。Specifically, as shown in FIG. 5 , the
如图3、4所示,在装配前,将箱体6的底板放置在支撑座4上,并用手扶持将箱体6的侧板放置在底板的两侧,然后利用压紧总成5将箱体6的侧板向箱体6中央方向推动,使侧板压紧于底板的两侧,实现箱体6侧板的定位,最后进行装配。这样在装配过程中,就无需人工用手扶持箱体6侧板,提高了装配的效率及质量。装配时,仿形板53不仅将箱体6的侧板压紧于箱体6的底板的两侧,而且还同时通过顶仿形板533的斜面将箱体6顶板向下压紧于箱体6的侧板上,而下部的底仿形板532也能够夹紧箱体6的底板,这样就能够使箱体6的底板、侧板、顶板相互抵紧,避免装配时发生错位。如图3所示,箱体6的顶板两侧设有向下倾斜的斜面,该斜面与顶仿形板533的斜面适配,而箱体6的底板两侧设有向上倾斜的斜面,该斜面与底仿形板532的斜面适配,底仿形板532、顶仿形板533的斜面想箱体6的顶板、底板施加向中间的侧板方向的作用力,以将箱体6的侧板夹紧。As shown in Figures 3 and 4, before assembling, place the bottom plate of the
上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体设计并不受上述方式的限制,只要采用了本实用新型的构思和技术方案进行的各种非实质性的改进,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。The present utility model has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific design of the present utility model is not limited by the above-mentioned methods, as long as various insubstantial improvements made by the concept and technical solutions of the present utility model are adopted, or the If the idea and technical solution of the present utility model are directly applied to other occasions after improvement, they all fall within the protection scope of the present utility model.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115229417A (en) * | 2022-08-31 | 2022-10-25 | 湖北一专汽车股份有限公司 | Automatic fixed-position welding tool for butt-joint type garbage truck box body |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115229417A (en) * | 2022-08-31 | 2022-10-25 | 湖北一专汽车股份有限公司 | Automatic fixed-position welding tool for butt-joint type garbage truck box body |
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