CN211613121U

CN211613121U - Cleaning device for carding machine

Info

Publication number: CN211613121U
Application number: CN201922430110.2U
Authority: CN
Inventors: 马计兰; 李成群; 韩丽娜; 葛顺顺; 赵建强; 陈玉宝
Original assignee: Beijing Jinglan Nonwoven Fabrics Co ltd
Current assignee: Beijing Jinglan Nonwoven Fabrics Co ltd
Priority date: 2019-12-28
Filing date: 2019-12-28
Publication date: 2020-10-02
Anticipated expiration: 2029-12-28

Abstract

The utility model relates to a cleaning device of a carding machine, which relates to the technical field of cleaning equipment and comprises a mounting rack, wherein a bearing seat used for mounting a carding roller on the carding machine is fixed on the mounting rack, the cleaning device of the carding machine also comprises a driving mechanism used for driving the carding roller to rotate, the driving mechanism comprises a first motor, a driving wheel and a driven wheel, the driving wheel is fixed on an output shaft of the first motor, the driving wheel is connected with the driven wheel through a transmission part in a transmission way, the driven wheel is fixed with a rotating shaft together with a central shaft, the rotating shaft is rotationally connected with the mounting rack, one end of the rotating shaft is fixed with a driving gear, and the driving gear is meshed with a driven gear fixed; be provided with wiper mechanism on the mounting bracket, wiper mechanism is including the spray gun that is used for wasing the carding roller, spray gun and high-pressure water source intercommunication. Which has the advantage that it is able to clean up dirt on the roller of the carding machine.

Description

Cleaning device for carding machine

Technical Field

The utility model belongs to the technical field of cleaning equipment's technique and specifically relates to a belt cleaning device of carding machine is related to.

Background

Carding machines, also known as carding machines, are a component of a complete set of equipment for producing nonwoven products. The carding machine is a spinning machine which divides the spinning raw material after primary processing into single fiber state, forms a net fiber thin layer and then assembles into fiber strips. The carding machine may comprise a main carding drum on which carding rollers are mounted; bearings are arranged at two ends of the carding roller, and a driven gear is also arranged at the end part of one end of the carding roller; the carding machine further comprises a driving device, the driving device comprises a driving gear, and the driven gear is meshed with the driving gear.

The prior art refers to chinese utility model patent that the grant bulletin number is CN206089904U, this utility model discloses a carding machine, including give cotton roller, licker-in, chest cylinder working roll, chest cylinder stripping roller, main comb and parallel cotton rolls section of thick bamboo stripping roller, go up doffer, down doffer, a pair of mixed and disorderly roller in front, a pair of mixed and disorderly roller in back, a pair of stripping roller, last wind blocking roller, lower wind blocking roller and transfer roller, the transfer roller simultaneously with chest cylinder and main comb and parallel cotton rolls section of thick bamboo set up between chest cylinder and main comb and parallel cotton rolls section of thick bamboo and directly will be transferred by chest cylinder and the fibre that arrives by this transfer roller for main comb and parallel cotton rolls section of thick bamboo. The fiber transfer speed is improved, and the high-speed carding efficiency can be met.

However, the technical scheme has the following defects: each roller is wrapped with card clothing, after long-time use, oil and dust of fibers can be accumulated on various carding rollers, the later use effect can be influenced, and the cleaning is generally realized by using a copper brush, but the cleaning is not thorough.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a belt cleaning device of carding machine, it has the dirty sanitization's on can being with the roller of carding machine advantage that exists not enough to prior art.

The above object of the present invention can be achieved by the following technical solutions:

a cleaning device of a carding machine comprises a mounting frame, wherein a bearing seat used for mounting a carding roller on the carding machine is fixed on the mounting frame, the cleaning device of the carding machine further comprises a driving mechanism used for driving the carding roller to rotate, the driving mechanism comprises a first motor, a driving wheel and a driven wheel, the driving wheel is fixed on an output shaft of the first motor, the driving wheel and the driven wheel are in transmission connection through a transmission part, the driven wheel and a central shaft are fixed with a rotating shaft, the rotating shaft is in rotation connection with the mounting frame, one end of the rotating shaft is fixed with a driving gear, and the driving gear is meshed with a driven gear fixed at the end part of the carding; be provided with wiper mechanism on the mounting bracket, wiper mechanism is including the spray gun that is used for wasing the carding roller, spray gun and high-pressure water source intercommunication.

By adopting the technical scheme, the carding roller detached from the carding machine is mounted on the bearing seat, then the first motor is started, the first motor drives the driving wheel to rotate, the driving wheel drives the driven wheel to rotate through the transmission piece, the driven wheel drives the rotating shaft to rotate, the rotating shaft drives the driving gear to rotate, the driving gear drives the driven gear to rotate, and the driven gear drives the carding roller to rotate; the spray gun is communicated with a high-pressure water source, the high-pressure water source is opened, high-pressure water is sprayed out from the spray gun, the carding roller rotates, and the water sprayed out from the spray gun cleans dirt at different positions on the carding roller. The high-pressure water has certain pressure, can be with the dirty clean up on the roller of combing, has replaced the manual work with the copper brush scrubbing with high-pressure water cleaning, can wash the roller of combing cleaner, has saved the manpower simultaneously.

The present invention may be further configured in a preferred embodiment as: the driving wheel and the driven wheel are chain wheels, the transmission part is a chain, and the driving wheel and the driven wheel are connected in a transmission mode through the chain.

By adopting the technical scheme, the chain transmission can keep accurate average transmission ratio, and the transmission efficiency is higher; the radial pressure acting on the shaft is small; the structure is compact; can work in high temperature and humid environment.

The present invention may be further configured in a preferred embodiment as: the driving wheel and the driven wheel are belt pulleys, the transmission part is a belt, and the driving wheel and the driven wheel are connected through belt transmission.

By adopting the technical scheme, the belt transmission is stable, the vibration is absorbed in a buffering manner, the structure is simple, the cost is low, and the use and the maintenance are convenient.

The present invention may be further configured in a preferred embodiment as: the spray gun is a high-pressure water gun.

Through adopting above-mentioned technical scheme, the high-pressure squirt can be handed to the purger, aims at the carding roller and carries out water spray cleaning, convenient to use, and the cleaning performance is good.

The present invention may be further configured in a preferred embodiment as: the cleaning mechanism further comprises a second motor, a screw rod fixed on an output shaft of the second motor and a mounting seat in threaded connection with the screw rod, the spray gun is mounted on the mounting seat, a water inlet pipe is connected to the spray gun, the water inlet pipe is communicated with high-pressure water, and the screw rod is rotatably connected with the mounting seat; the installation base is provided with a guide rod in a penetrating mode, the installation base can slide along the guide rod, and the guide rod is fixed on the installation frame.

Through adopting above-mentioned technical scheme, the starter motor two, the second lead screw that drives of motor rotates on the mounting bracket, and the mount pad slides along the guide bar, lets in the water under high pressure in to the spray gun, and the mount pad drives the spray gun and removes, makes things convenient for the spray gun to carry out water spray cleaning to the different positions of carding roller for the carding roller washs more thoroughly, and is cleaner.

The present invention may be further configured in a preferred embodiment as: and a water receiving tank is arranged below the carding roller.

By adopting the technical scheme, the water receiving tank can receive the cleaned sewage, the cleaned sewage is collected into the water receiving tank in a centralized manner, the possibility that the sewage flows to the ground to pollute the ground is reduced, the sewage flows to the ground to cause the ground to be slippery, a worker steps on the slippery ground, the worker slips easily, and the slipping condition of the worker is reduced.

The present invention may be further configured in a preferred embodiment as: and the mounting frame is provided with a water retaining cover which is positioned above the carding roller.

Through adopting above-mentioned technical scheme, the manger plate cover can block the water that splashes among the cleaning process, has reduced the water among the cleaning process in disorder possibility of splashing everywhere, prevents that dirty water from splashing too high, makes more sewage flow into in the water receiving tank.

The present invention may be further configured in a preferred embodiment as: the water retaining cover is rotatably connected with the mounting frame.

By adopting the technical scheme, the water retaining cover is rotated during cleaning, is covered above the carding roller and is used for retaining splashed water in the cleaning process; after the cleaning is finished, the water retaining cover is rotated to be lifted upwards, so that the carding roller below the water retaining cover is conveniently taken out.

The present invention may be further configured in a preferred embodiment as: and the water receiving tank is connected with a drain pipe.

Through adopting above-mentioned technical scheme, the water in the water receiving tank can be followed the drain pipe and discharged appointed place, unifies the processing, has avoided sewage to spill over the water receiving tank, can conveniently last the washing to the carding roller.

The present invention may be further configured in a preferred embodiment as: the water receiving tank is detachably connected with the mounting frame.

Through adopting above-mentioned technical scheme, conveniently take off the water receiving tank, clear up the water receiving tank.

To sum up, the utility model discloses a following at least one useful technological effect:

1. the spray gun sprays high-pressure water to clean the carding roller, so that the carding roller can be cleaned; the manual copper brush is replaced, so that the cleaning is more thorough, cleaner and labor-saving;

2. the spray gun can move, so that different positions of the carding roller can be conveniently cleaned, and the carding roller can be cleaned more cleanly;

3. the second motor drives the lead screw to rotate on the mounting frame, the mounting seat slides along the guide rod, high-pressure water is introduced into the spray gun, the mounting seat drives the spray gun to move, the spray gun can conveniently spray water to different positions of the carding roller for cleaning the carding roller more thoroughly and cleanly.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention in the first embodiment;

FIG. 2 is a schematic structural view after the water blocking cover is hidden;

fig. 3 is a partial structural schematic view showing a driving mechanism.

Reference numerals: 1. mounting bracket, 2, carding roller, 21, driven gear, 3, bearing frame, 4, actuating mechanism, 41, motor I, 42, driving wheel, 43, driven wheel, 44, transmission piece, 45, axis of rotation, 46, driving gear, 5, cleaning mechanism, 51, spray gun, 52, motor II, 53, lead screw, 54, mount pad, 55, inlet tube, 56, guide bar, 6, water retaining cover, 7, water receiving tank, 71, drain pipe.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1 and 2, for utility model discloses a cleaning device of carding machine, including mounting bracket 1, actuating mechanism 4 and the wiper mechanism 5 who washs carding roller 2, be fixed with the bearing frame 3 that is used for installing carding roller 2 on the carding machine on mounting bracket 1, wiper mechanism 5 includes the spray gun 51 that is used for wasing the carding roller. The carding roller 2 is detached from the carding machine and mounted on the bearing block 3, then the driving mechanism 4 is started, the driving mechanism 4 drives the carding roller 2 to rotate, and the spray gun 51 sprays water to the carding roller 2 for cleaning.

Referring to fig. 2, bearings are fixed to both ends of the carding roller 2, and a driven gear 21 is fixed to an end of one end; bearing frame 3 has two, and the symmetry is fixed on mounting bracket 1, and bearing frame 3 is including the semicircular arc seat that is used for placing the bearing of combing 2 tip of roller, has the circular shape gland through bolted connection on the arc seat, places the arc seat with the bearing at combing 2 both ends in, and reuse bolt is fixed the gland to the arc seat on to install bearing frame 3 with combing roller 2. The driven gear 21 at one end of the carding roller 2 is located outside the bearing housing 3.

Referring to fig. 2 and 3, the driving mechanism 4 comprises a first motor 41, a driving wheel 42 and a driven wheel 43, the driving wheel 42 is fixedly connected to an output shaft of the first motor 41, the driving wheel 42 and the driven wheel 43 are in transmission connection through a transmission piece 44, the driven wheel 43 is fixedly provided with a rotating shaft 45 with a central shaft, the rotating shaft 45 is rotatably connected with the mounting frame 1 through a bearing, one end of the rotating shaft 45 is fixedly provided with a driving gear 46, and the driving gear 46 is meshed with the driven gear 21 fixed at the end part of the carding roller 2.

Starting the first motor 41, the first motor 41 drives the driving wheel 42 to rotate, the driving wheel 42 drives the driven wheel 43 to rotate through the transmission piece 44, the driven wheel 43 drives the rotating shaft 45 to rotate, the rotating shaft 45 drives the driving gear 46 to rotate, the driving gear 46 drives the driven gear 21 to rotate, and the driven gear 21 drives the carding roller 2 to rotate. The carding roller 2 rotates, so that the spray gun 51 can be conveniently cleaned to different positions on the carding roller 2, and the carding roller 2 can be conveniently cleaned more cleanly and thoroughly.

The driving wheel 42 and the driven wheel 43 can be in chain transmission or belt transmission. When the driving wheel 42 and the driven wheel 43 are in chain transmission, the driving wheel 42 and the driven wheel 43 are chain wheels, the transmission piece 44 is a chain, and the driving wheel 42 and the driven wheel 43 are in transmission connection through the chain. The chain transmission can keep accurate average transmission ratio and has higher transmission efficiency; the radial pressure acting on the shaft is small; the structure is compact; can work in high temperature and humid environment.

Referring to fig. 2, the cleaning mechanism 5 further comprises a second motor 52 fixed on the mounting frame 1, a screw 53 fixed on an output shaft of the second motor 52, and a mounting base 54 in threaded connection with the screw 53, the spray gun 51 is mounted on the mounting base 54, the spray gun 51 is connected with a water inlet pipe 55, the water inlet pipe 55 is communicated with high-pressure water, and the screw 53 is rotatably connected with the mounting frame 1 through a bearing; the installation base 54 is provided with a guide rod 56 in a penetrating way, the installation base 54 can slide along the guide rod 56, and two ends of the guide rod 56 are fixed on the installation frame 1. The water outlet of the spray gun 51 is aligned with the carding roller 2, and the screw rod 53 is parallel to the carding roller 2. The spray gun 51 may be a high pressure water gun model 1020-2.

The second motor 52 is started, the second motor 52 drives the screw rod 53 to rotate on the mounting frame 1, the mounting seat 54 slides along the guide rod 56, high-pressure water is introduced into the spray gun 51, the mounting seat 54 drives the spray gun 51 to move, the spray gun 51 can conveniently spray water to different positions of the carding roller 2 for cleaning the carding roller 2 more thoroughly and cleanly.

The first motor 41 and the second motor 52 can be covered with the shell, the shell is provided with a plurality of heat dissipation holes, the first motor 41 and the second motor 52 are covered by the shell, and water splashing on the first motor 41 and the second motor 52 can be reduced.

Referring to fig. 1, a water retaining cover 6 is rotatably connected to an installation frame 1, the water retaining cover 6 covers the carding roller 2, and when the carding roller 2 is cleaned, the water retaining cover 6 covers the carding roller 2, so that sewage can be prevented from splashing too high to other places in the rotation process of the carding roller 2; after the cleaning is finished, the water retaining cover 6 is rotated, the water retaining cover 6 is lifted, and the carding roller 2 is conveniently taken out from the lower part of the water retaining cover 6.

Referring to fig. 2, a water receiving tank 7 is arranged below the carding roller 2, the water receiving tank 7 can be arranged on the mounting frame 1, and a drain pipe 71 is communicated with the water receiving tank 7. The water receiving tank 7 can receive the cleaned sewage, so that the possibility that the sewage flows to the ground to pollute the ground is reduced. Sewage can be discharged from the drain pipe 71, and the sewage is prevented from overflowing the water receiving tank 7, so that the carding roller 2 can be cleaned continuously.

The working principle of the cleaning device of the carding machine is as follows:

starting the first motor 41, driving the driving wheel 42 to rotate by the first motor 41, driving the driven wheel 43 to rotate by the driving wheel 42 through the transmission piece 44, driving the rotating shaft 45 to rotate by the driven wheel 43, driving the driving gear 46 to rotate by the rotating shaft 45, driving the driven gear 21 to rotate by the driving gear 46, and driving the carding roller 2 to rotate by the driven gear 21; starting a second motor 52, driving a screw rod 53 to rotate on the mounting rack 1 by the second motor 52, enabling a mounting seat 54 to slide along a guide rod 56, introducing high-pressure water into the spray gun 51, and driving the spray gun 51 to move by the mounting seat 54; the spray gun 51 performs water jet cleaning toward the carding roller 2, and the cleaned sewage flows into the water receiving tank 7.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. A cleaning device of a carding machine, comprising a mounting frame (1), characterized in that: the cleaning device of the carding machine is characterized in that a bearing seat (3) used for mounting a carding roller (2) on the carding machine is fixed on the mounting rack (1), the cleaning device of the carding machine further comprises a driving mechanism (4) used for driving the carding roller (2) to rotate, the driving mechanism (4) comprises a first motor (41), a driving wheel (42) and a driven wheel (43), the driving wheel (42) is fixed on an output shaft of the first motor (41), the driving wheel (42) is in transmission connection with the driven wheel (43) through a transmission piece (44), the driven wheel (43) is fixed with a rotating shaft (45) on the same central shaft, the rotating shaft (45) is in rotating connection with the mounting rack (1), one end of the rotating shaft (45) is fixed with a driving gear (46), and the driving gear (46) is meshed with a driven gear (21) fixed at; be provided with wiper mechanism (5) on mounting bracket (1), wiper mechanism (5) are including spray gun (51) that are used for wasing carding roller (2), spray gun (51) and high-pressure water source intercommunication.

2. Cleaning device for a carding machine, according to claim 1, characterised in that: the driving wheel (42) and the driven wheel (43) are chain wheels, the transmission piece (44) is a chain, and the driving wheel (42) and the driven wheel (43) are in transmission connection through the chain.

3. Cleaning device for a carding machine, according to claim 1, characterised in that: the driving wheel (42) and the driven wheel (43) are belt pulleys, the transmission piece (44) is a belt, and the driving wheel (42) and the driven wheel (43) are connected through belt transmission.

4. Cleaning device for a carding machine, according to claim 1, characterised in that: the spray gun (51) is a high-pressure water gun.

5. Cleaning device for a carding machine, according to claim 1, characterised in that: the cleaning mechanism (5) further comprises a second motor (52), a screw rod (53) fixed on an output shaft of the second motor (52) and a mounting seat (54) in threaded connection with the screw rod (53), the spray gun (51) is mounted on the mounting seat (54), a water inlet pipe (55) is connected to the spray gun (51), the water inlet pipe (55) is communicated with high-pressure water, and the screw rod (53) is rotatably connected with the mounting frame (1); the mounting base (54) is provided with a guide rod (56) in a penetrating mode, the mounting base (54) can slide along the guide rod (56), and the guide rod (56) is fixed on the mounting frame (1).

6. Cleaning device for a carding machine, according to claim 1, characterised in that: a water receiving tank (7) is arranged below the carding roller (2).

7. Cleaning device for a carding machine, according to claim 6, characterised in that: the carding roller is characterized in that a water retaining cover (6) is arranged on the mounting frame (1), and the water retaining cover (6) is positioned above the carding roller (2).

8. Cleaning device for a carding machine, according to claim 7, characterised in that: the water retaining cover (6) is rotatably connected with the mounting frame (1).

9. Cleaning device for a carding machine, according to claim 6, characterised in that: the water receiving tank (7) is connected with a drain pipe (71).

10. Cleaning device for a carding machine, according to claim 6, characterised in that: the water receiving tank (7) is detachably connected with the mounting frame (1).