CN211608144U - Corn germ antidandruff purification equipment - Google Patents
Corn germ antidandruff purification equipment Download PDFInfo
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- CN211608144U CN211608144U CN201922468665.6U CN201922468665U CN211608144U CN 211608144 U CN211608144 U CN 211608144U CN 201922468665 U CN201922468665 U CN 201922468665U CN 211608144 U CN211608144 U CN 211608144U
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Abstract
The patent of the utility model belongs to the technical field of corn germ is choice, concretely relates to corn germ antidandruff clarification equipment, including rinsing stirring all-in-one, water pump, bent sieve, wringing machine, tube bank desiccator and storage thick liquid jar. The utility model can be used for simultaneously rinsing, removing impurities, recovering starch, purifying germs and drying the germ and other materials obtained by dry corn milling, and has the advantages of convenience, rapidness, high efficiency, good effect and less investment; the purified maize germ has high purity, and the maize germ oil produced by taking the maize germ as the raw material has high added value; the starch in the dry corn flour is fully recycled; impurities such as dander, radicle sheath and the like in the dry-process corn flour are separated out and can be used as byproducts to create benefits.
Description
Technical Field
The patent of the utility model belongs to the technical field of corn germ is choice, concretely relates to corn germ purifying equipment that removes bits.
Background
At present, the embryo extraction process of corn mainly comprises three processes: the method comprises the steps of dry embryo extraction, semi-dry embryo extraction and wet embryo extraction, wherein the semi-dry embryo extraction has high embryo extraction efficiency and less equipment investment, but the water injection amount and the grain wetting time for wetting grains in spring, summer, autumn and winter need to be controlled in the production process, so that the requirements on operation are very strict; no water is added in the production process of embryo extraction by the dry method, the process is simple, the energy consumption is low, no pollution is caused, but the embryo has more impurities and high starch content, and the added value of the maize embryo oil is influenced to a certain extent. Many manufacturers utilize a dry method to extract embryos to pursue embryo purity for one side, so that the production process is complicated, the production investment is overlarge, and the economic benefit is not ideal.
SUMMERY OF THE UTILITY MODEL
The utility model provides a corn germ antidandruff clarification plant to foretell problem.
In order to achieve the above object, the utility model discloses a technical scheme be: a corn germ scrap removing and purifying device is characterized by comprising a rinsing and stirring integrated machine 3, a water pump 4, a curved sieve 8, a squeezing machine 9, a germ squeezing machine 10, a tube bundle drying machine 11 and a pulp storage tank 12; a speed reducer motor 3-6 at the top of the rinsing and stirring all-in-one machine 3 drives a stirring shaft 3-2 and a stirring paddle 3-11 at the lower part to rotate; the left side of the rinsing and stirring integrated machine 3 is a rinsing part 3-1, and the outer side of the rinsing part 3-1 is an impurity mixed liquid outlet 3-3; the bottom in front of the rinsing and stirring all-in-one machine 3 is a corn germ mixed liquid outlet 6; a starch storage tank 12 is arranged beside the rinsing and stirring integrated machine 3 for storing starch slurry; the water solution filtered by the curved sieve 8 flows back to the rinsing and stirring all-in-one machine 3 for cyclic utilization; and the impurities filtered by the curved sieve 8 and the corn germ respectively pass through a squeezing machine 9/germ squeezing machine 10 and a tube bundle drying machine 11 to obtain a dried byproduct 2 and a purified corn germ 5.
Preferably, a water pump 4 and a ball valve 7 are arranged between the two outlets of the curved sieve 8 and the rinsing and stirring all-in-one machine 3.
Preferably, the right side of the upper part of the rinsing and stirring all-in-one machine 3 is provided with a feed inlet 3-7, and the left side of the upper part is provided with an observation port 3-4; an inclined bottom plate 3-8 is arranged below a stirring paddle in the rinsing and stirring integrated machine 3, and the height of the inclined bottom plate 3-8 close to the end 6 of the corn germ mixed liquid outlet is lower; baffle plates 3-10 are arranged on the inner walls of the peripheries of the stirring shaft 3-2 and the stirring paddle 3-11, except for the joint of the inner wall and the rinsing part 3-1; the rinsing and stirring integrated machine 3 is fixed on the ground through support channel steel 3-9; and the speed reducer motor 3-6 is fixed at the top of the rinsing and stirring all-in-one machine 3 through a bracket channel steel 3-5.
Preferably, an overflow baffle 3-12 is arranged in the rinsing part 3-1, and an inclined side plate 3-13 and a lower side plate 3-14 are distributed on one side close to the stirring paddle 3-11.
Compared with the prior art, the utility model discloses an advantage lies in with positive effect:
1) utilize the utility model discloses can carry out the rinsing simultaneously to materials such as plumule that dry process maize powder process obtained and remove impurity, retrieve starch, purification plumule, drying, convenient and fast, efficient, effectual, the small investment.
2) The purified maize germ has high purity, and the maize germ oil produced by taking the maize germ as the raw material has high added value; the starch in the dry corn flour is fully recycled; impurities such as dander, radicle sheath and the like in the dry-process corn flour are separated out and can be used as byproducts to create benefits.
Drawings
In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings used in the description of the embodiment will be briefly introduced below, fig. 1 is a general view of corn germ crumb removing and purifying equipment provided in embodiment 1, fig. 2 is a three-dimensional view of a rinsing and stirring all-in-one machine, and fig. 3 is a three-dimensional view of a rinsing part of the rinsing and stirring all-in-one machine.
1-materials and water such as germs obtained by dry corn milling, 2-byproducts, 3-a rinsing and stirring integrated machine, 4-a water pump, 5-purified corn germs, 6-a corn germ mixed liquid outlet, 7-a ball valve, 8-a curved sieve, 9-a squeezing machine, 10-a germ squeezing machine, 11-a tube bundle drying machine and 12-a pulp storage tank.
3-1 rinsing part, 3-2 stirring shaft, 3-3 impurity mixed liquid outlet, 3-4 observation port, 3-5 support channel steel, 3-6 speed reducer motor, 3-7 feed inlet, 3-8 inclined bottom plate, 3-9 support channel steel, 3-10 baffle plate, 3-11 stirring paddle, 3-12 overflow baffle plate, 3-13 inclined side plate and 3-14 lower side plate.
Detailed Description
In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be further described with reference to the accompanying drawings and examples.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and therefore the present invention is not limited to the limitations of the specific embodiments of the present disclosure.
Example 1
The present invention will be further described with reference to fig. 1-3, wherein the corn germ crumb removing and purifying apparatus, as shown in fig. 1, comprises the following steps:
A. adding materials such as germs obtained by milling corns by a dry method and water 1 into a rinsing and stirring integrated machine 3 through a feeding hole 3-7, wherein the volume of the added raw materials is not more than two thirds of the volume of the rinsing and stirring integrated machine 3, and the weight ratio of the materials such as germs obtained by milling corns by the dry method to the water in the raw materials is about 1: 2;
B. starting a speed reducer motor 3-6 to drive a stirring shaft 3-2 and a stirring paddle 3-11 to rotate, accelerating starch on germs to be fused into an aqueous solution through stirring of the stirring paddle 3-11, washing, stirring and rinsing impurity skin chips and the like on the other side, enabling the impurity skin chips to enter a rinsing part 3-1 through an overflow baffle 3-12, pumping the impurity skin chips into a curved sieve 8 through a water pump 4 for water filtration and separation, enabling oversize products to enter a squeezing dryer 9 for further squeezing water, then entering a next tube bundle dryer 11 for drying, obtaining byproducts, bagging the byproducts, and enabling the undersize aqueous solution to flow back to the rinsing and stirring integrated machine 3 for recycling;
C. conveying the germ aqueous solution from a germ mixture discharge port 6 to a curved sieve 8 by a water pump 4, filtering, separating, further extruding moisture of the germ which is an oversize product into a germ extruding machine 10, then drying in a tube bundle dryer 11, forming purified corn germ 5 for bagging, and returning the water solution which is under the sieve to the rinsing and stirring integrated machine 3 for recycling; the concentration of starch in the water solution is detected by a baume gravimeter, and when the concentration of starch is about 15%, the starch is injected into a pulp storage tank 12 through a germ mixture discharge port 6 for later use.
The diameter of the rinsing and stirring integrated machine 3 is phi 2012mm, the height of the rinsing and stirring integrated machine is 1800mm, and the power of a speed reducer motor 3-6 is 2.2 KW; the stirring shaft 3-2 is made of No. 35 steel; the diameter of the stirring paddle is 3-11 mm, and the distance from the stirring paddle to the supporting channel steel is about 260 mm; the highest point of the inclined bottom plate 3-8 is 130mm away from the supporting channel steel 3-9; the 3-1 overflow baffle 3-12 of the rinsing part is about 400mm away from the 3-5 of the bracket channel steel, and the 3-14 inclination angle of the lower side plate is 50 degrees.
Maximum flow 50 m of water pump 43H, caliber DN125 mm. The ball valve 7 is an electric two-way ball valve.
The curved sieve 8 is a gravity curved sieve with a sieve surface width of 1200mm and a maximum production capacity of 130m3/h。
The squeezing machine 9 utilizes mechanical extrusion to pre-dehydrate, provides conditions for material drying, and can squeeze and dry corn skin scraps, radicle sheaths and the like.
The germ squeezing machine 10 is a horizontal, continuous and normal-pressure germ squeezing machine, the power of a motor is 11KW, and the maximum feeding amount is 5 t/h.
The tube bundle dryer 11 is a horizontal and continuous tube bundle dryer, the drying medium is steam, and the drying strength is 2.5-3 kg/(m)2∙h)。
The tank body of the slurry storage tank 12 is made of SUS304 stainless steel, and starch slurry is conveyed in and out through pipelines.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in other forms, and any person skilled in the art may use the above-mentioned technical contents to change or modify the equivalent embodiment into equivalent changes to be applied in other fields, but all the technical matters of the present invention are not departed from the technical contents of the present invention, and any simple modification and equivalent changes made to the above embodiments according to the technical matters of the present invention still belong to the protection scope of the technical solution of the present invention.
Claims (4)
1. A corn germ scrap removing and purifying device is characterized by comprising a rinsing and stirring integrated machine (3), a water pump (4), a curved sieve (8), a squeezing machine (9), a germ squeezing machine (10), a tube bundle drying machine (11) and a pulp storage tank (12); a speed reducer motor (3-6) at the top of the rinsing and stirring integrated machine (3) drives a stirring shaft (3-2) and a stirring paddle (3-11) at the lower part to rotate; the left side of the rinsing and stirring integrated machine (3) is provided with a rinsing part (3-1), and the outer side of the rinsing part (3-1) is provided with an impurity mixed liquid outlet (3-3); the bottom in front of the rinsing and stirring integrated machine (3) is provided with a corn germ mixed liquid outlet (6); a starch storage tank (12) is arranged beside the rinsing and stirring integrated machine (3) for storing starch slurry; the water solution filtered by the curved sieve (8) flows back to the rinsing and stirring integrated machine (3) for cyclic utilization; and the impurities filtered by the curved sieve (8) and the corn germ respectively pass through a squeezing machine (9)/germ squeezing machine (10) and a tube bundle drying machine (11) to obtain a dried byproduct (2) and a purified corn germ (5).
2. The corn germ scurf-removing and purifying equipment according to claim 1, characterized in that a water pump (4) and a ball valve (7) are arranged between two outlets of the curved sieve (8) and the rinsing and stirring integrated machine (3).
3. The corn germ scurf-removing and purifying device according to claim 1, wherein the right side of the upper part of the rinsing and stirring all-in-one machine (3) is provided with a feed inlet (3-7), and the left side of the upper part is provided with a viewing port (3-4); an inclined bottom plate (3-8) is arranged below a stirring paddle (3-11) in the rinsing and stirring integrated machine (3), and the height of the inclined bottom plate (3-8) close to the corn germ mixed liquid outlet (6) is lower; baffle plates (3-10) are arranged on the inner walls of the peripheries of the stirring shaft (3-2) and the stirring paddle (3-11), except for the joint of the inner wall and the rinsing part (3-1); the rinsing and stirring integrated machine (3) is fixed on the ground through a supporting channel steel (3-9); and the speed reducer motor (3-6) is fixed at the top of the rinsing and stirring integrated machine (3) through a bracket channel steel (3-5).
4. A corn germ crumb removing and purifying apparatus according to claim 1, wherein an overflow baffle (3-12) is provided in the rinsing part (3-1), and an inclined side plate (3-13) and a lower side plate (3-14) are distributed at a side close to the stirring paddle (3-11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922468665.6U CN211608144U (en) | 2019-12-31 | 2019-12-31 | Corn germ antidandruff purification equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922468665.6U CN211608144U (en) | 2019-12-31 | 2019-12-31 | Corn germ antidandruff purification equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211608144U true CN211608144U (en) | 2020-10-02 |
Family
ID=72634605
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922468665.6U Active CN211608144U (en) | 2019-12-31 | 2019-12-31 | Corn germ antidandruff purification equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211608144U (en) |
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2019
- 2019-12-31 CN CN201922468665.6U patent/CN211608144U/en active Active
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Effective date of registration: 20220621 Granted publication date: 20201002 |