CN211604884U - A New Type of Magnetic Integrated Reactor - Google Patents

A New Type of Magnetic Integrated Reactor Download PDF

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CN211604884U
CN211604884U CN201921740832.1U CN201921740832U CN211604884U CN 211604884 U CN211604884 U CN 211604884U CN 201921740832 U CN201921740832 U CN 201921740832U CN 211604884 U CN211604884 U CN 211604884U
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yoke
air gap
clips
core
coil
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李福元
仇亮安
李宾
胡维生
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Anhui Zhaosheng New Energy Technology Co ltd
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Shinenergy Technology Shanghai Co ltd
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Abstract

本实用新型公开的新型磁集成电抗器,包括三个带气隙的芯柱、将三个带气隙的芯柱上端和下端连接起来的上轭和下轭,上、下轭分别通过一对上、下夹件以及若干上、下穿心紧固螺杆夹紧;上夹件与对应的下夹件之间通过若干拉螺杆连接起来;在每一带气隙的芯柱上安装有一线圈,每一线圈上设置有上、下出线排,其还包括一无气隙旁柱,无气隙旁柱通过夹件与上轭、下轭连接起来,在无气隙旁柱一侧设置有三个带气隙的芯柱,所有的带气隙的芯柱与旁柱相互平行,上轭与下轭相互平行。本实用新型主要用于三相光伏逆变器中网侧滤波电路,抑制系统中差模及共模电流。

Figure 201921740832

The novel magnetic integrated reactor disclosed by the utility model comprises three core columns with air gaps, an upper yoke and a lower yoke connecting the upper and lower ends of the three core columns with air gaps, and the upper and lower yokes pass through a pair of The upper and lower clips and several upper and lower through-core tightening screws are clamped; the upper clips and the corresponding lower clips are connected by several pulling screws; a coil is installed on each core column with an air gap, and each A coil is provided with upper and lower outlet lines, and it also includes a side column without air gap, the side column without air gap is connected with the upper yoke and the lower yoke through a clamp, and three belts are arranged on one side of the side column without air gap All air-gapped stems and side columns are parallel to each other, and the upper yoke and lower yoke are parallel to each other. The utility model is mainly used for the grid-side filter circuit in the three-phase photovoltaic inverter to suppress the differential mode and common mode currents in the system.

Figure 201921740832

Description

一种新型磁集成电抗器A New Type of Magnetic Integrated Reactor

技术领域technical field

本实用新型涉及大功率光伏逆变器整机并联技术领域,特别涉及到共差模电抗器。The utility model relates to the technical field of parallel connection of high-power photovoltaic inverters, in particular to a common differential mode reactor.

背景技术Background technique

在目前市场上应用的大功率光伏逆变器整机并联后再并网方案,有个关键问题需要解决,那就是两台设备间由于控制系统及功率管的误差导致两者并联后共模电流的产生,由于逆变器的后端只有差模滤波(LC滤波,其中L 是三相三柱电抗器),不具备共模滤波功能,共模电流产生后对功率器件(功率管及差模电抗器)损耗加大,目前主要有两种方式解决,一是靠后端的双分裂变压器,二是增加平衡电抗器再配一台普通双绕组变压器。这两种解决方案的缺点如下:There is a key problem that needs to be solved in the current high-power photovoltaic inverters in the market that are connected in parallel and then connected to the grid, that is, the common mode current between the two devices after the parallel connection is caused by the error of the control system and the power tube. Since the rear end of the inverter only has differential mode filtering (LC filtering, where L is a three-phase three-column reactor), it does not have the function of common mode filtering. At present, there are mainly two ways to solve the problem, one is to rely on the double split transformer at the back end, and the other is to increase the balance of the reactor and match it with an ordinary double-winding transformer. The disadvantages of both solutions are as follows:

1.成本高。双分裂变压器相对于普通双组变压器成本高出10%以上,增加平衡电抗器成本同样增加10%以上1. High cost. The cost of double split transformers is more than 10% higher than that of ordinary double-group transformers, and the cost of adding balanced reactors also increases by more than 10%

2.体积大,系统复杂。双分裂变压器对输入的两个绕组间距离有要求以保证两绕组间的漏感符合要求,平衡电抗器需要独立的箱体及空间,所以这两种方案的体积都偏大,也增加了系统复杂程度。2. The volume is large and the system is complex. The double-split transformer has requirements on the distance between the two input windings to ensure that the leakage inductance between the two windings meets the requirements. The balanced reactor requires an independent box and space, so the volume of these two solutions is too large, which also increases the system. Complexity.

实用新型内容Utility model content

本实用新型所要解决的技术问题在于针对大功率光伏逆变器整机并联后再并网方案,提供一种新型磁集成电抗器,该新型磁集成电抗器同时具备差模滤波和共模滤波功能,使得后端并网只需要普通双绕组变压器,取消了平衡电抗器或双分裂变压器。The technical problem to be solved by the utility model is to provide a new type of magnetic integrated reactor for the high-power photovoltaic inverter in parallel and then grid-connected scheme, and the new type of magnetic integrated reactor has the functions of differential mode filtering and common mode filtering at the same time , so that only ordinary double-winding transformers are needed for back-end grid connection, and balanced reactors or double-split transformers are eliminated.

本实用新型所要解决的技术问题可以通过以下技术方案来实现:The technical problem to be solved by the present utility model can be realized through the following technical solutions:

一种新型磁集成电抗器,包括三个带气隙的芯柱、一个上轭、一个下轭,所述上轭通过一对上夹件以及若干上穿心紧固螺杆夹紧,一对上夹件通过若干上压板连接起来;所述下轭通过一对下夹件以及若干下穿心紧固螺杆夹紧,一对下夹件通过若干底脚连接起来;所述上夹件与对应的下夹件之间通过若干拉螺杆连接起来;在每一带气隙的芯柱上安装有一线圈,每一线圈上设置有上出线排和下出线排,其特征在于,还包括一无气隙旁柱,所述无气隙旁柱的上、下端通过一对夹件与所述上轭、下轭连接起来,所有的带气隙的芯柱与所述无气隙旁柱相互平行,所述上轭与下轭相互平行。A new type of magnetic integrated reactor, comprising three core columns with air gaps, an upper yoke, and a lower yoke, the upper yoke is clamped by a pair of upper clamps and a plurality of upper through-core tightening screws, and a pair of upper yokes are clamped. The clips are connected by a plurality of upper pressing plates; the lower yoke is clamped by a pair of lower clips and a plurality of lower through-core tightening screws, and a pair of lower clips are connected by a plurality of feet; the upper clips are connected with the corresponding The lower clips are connected by a plurality of pulling screws; a coil is installed on each core column with an air gap, and each coil is provided with an upper outlet row and a lower outlet row, which is characterized in that it also includes a side without air gap The upper and lower ends of the side pillars without air gaps are connected with the upper yoke and the lower yoke through a pair of clamps, all the core pillars with air gaps and the side pillars without air gaps are parallel to each other, and the The upper yoke and the lower yoke are parallel to each other.

在本实用新型的一个优选实施例中,所述上轭、下轭、无气隙旁柱的宽度均为带气隙的芯柱的宽度的0.5-1倍。In a preferred embodiment of the present invention, the widths of the upper yoke, the lower yoke and the side column without air gap are all 0.5-1 times the width of the core column with air gap.

在本实用新型的一个优选实施例中,所述线圈为箔绕线圈/线绕或立绕线圈。In a preferred embodiment of the present invention, the coil is a foil wound coil/wire wound or a vertical wound coil.

本实用新型主要用于大功率光伏逆变器整机并联技术领域,特别涉及到共差模电抗器。The utility model is mainly used in the technical field of parallel connection of high-power photovoltaic inverters, and particularly relates to a common differential mode reactor.

通过实际测试,本实用新型与现有技术相比有下列优点:Through actual testing, the utility model has the following advantages compared with the prior art:

1.成本低:普通双绕组变压器较双分裂变压器成本低10%及以上;1. Low cost: The cost of ordinary double-winding transformers is 10% or more lower than that of double-split transformers;

2.损耗低:减少了连接线及绕组,综合效率可提高0.05%及以上;2. Low loss: the connecting wires and windings are reduced, and the overall efficiency can be increased by 0.05% or more;

3.可靠性高:减少了绕组或平衡电抗器即减少了器件,可靠性提高10%及以上。3. High reliability: reducing windings or balancing reactors means reducing components, and the reliability is increased by 10% or more.

附图说明Description of drawings

图1为本实用新型磁集成电抗器主视图。FIG. 1 is a front view of the magnetic integrated reactor of the present invention.

图2为本实用新型磁集成电抗器左视图。FIG. 2 is a left side view of the magnetic integrated reactor of the present invention.

图3为本实用新型磁集成电抗器的俯视图。FIG. 3 is a top view of the magnetic integrated reactor of the present invention.

图4为本实用新型磁集成电抗器的三维图(轴测图)。FIG. 4 is a three-dimensional view (axonometric view) of the magnetic integrated reactor of the present invention.

图5为本实用新型磁集成电抗器的铁芯示意图。FIG. 5 is a schematic diagram of the iron core of the magnetic integrated reactor of the present invention.

具体实施方式Detailed ways

以下结合附图和具体实施方式来详细描述本实用新型。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

参见图1至图5,图中所示的新型磁集成电抗器,包括三个带气隙的芯柱 5a、5b、5c,三个带气隙的芯柱5a、5b、5c的上端通过上轭10连接起来,上轭10通过一对上夹件7a、7b以及若干上穿心紧固螺杆2a夹紧,一对上夹件7a、7b通过若干上压板8连接起来。Referring to Figures 1 to 5, the new magnetic integrated reactor shown in the figures includes three core columns 5a, 5b, 5c with air gaps, and the upper ends of the three core columns 5a, 5b, 5c with air gaps pass through the upper The yokes 10 are connected, the upper yoke 10 is clamped by a pair of upper clips 7a, 7b and a plurality of upper through-center tightening screws 2a, and a pair of upper clips 7a, 7b are connected by a plurality of upper pressing plates 8.

三个带气隙的芯柱5a、5b、5c的下端通过下轭11连接起来,下轭11通过一对下夹件3a、3b以及若干下穿心紧固螺杆2b夹紧,一对下夹件3a、3b 通过若干底脚1连接起来。The lower ends of the three stems 5a, 5b, 5c with air gaps are connected by the lower yoke 11, and the lower yoke 11 is clamped by a pair of lower clamps 3a, 3b and a plurality of lower through-center tightening screws 2b. The pieces 3a, 3b are connected by a number of feet 1 .

上夹件7a与对应的下夹件3a之间通过若干拉螺杆9a连接起来;上夹件 7b与对应的下夹件3b之间通过若干拉螺杆9b连接起来。The upper clip 7a and the corresponding lower clip 3a are connected by a plurality of pulling screws 9a; the upper clip 7b and the corresponding lower clip 3b are connected by a plurality of pulling screws 9b.

在每一带气隙的芯柱5a、5b、5c上安装有一线圈12a、12b、12c,每一线圈12a、12b、12c上设置有上出线排6和下出线排4。每一线圈12a、12b、 12c均为箔绕线圈或线绕线圈或立绕线圈。A coil 12a, 12b, 12c is mounted on each of the core posts 5a, 5b, 5c with air gaps, and each coil 12a, 12b, 12c is provided with an upper outlet row 6 and a lower outlet row 4. Each coil 12a, 12b, 12c is a foil wound coil or a wire wound coil or a vertical wound coil.

本实用新型的特点在于,还包括一无气隙旁柱13,无气隙旁柱13通过一对夹件14与上轭10、下轭11连接起来,在无气隙旁柱13一侧设置有三个带气隙的芯柱5a、5b、5c,所有的带气隙的芯柱5a、5b、5c与旁柱13相互平行。上轭10与下轭11相互平行。The utility model is characterized in that it also includes a side post 13 without air gap. There are three air-gapped stems 5a, 5b, 5c, and all the air-gapped stems 5a, 5b, 5c and the side stems 13 are parallel to each other. The upper yoke 10 and the lower yoke 11 are parallel to each other.

上轭10、下轭11、无气隙的旁柱的宽度13均为带气隙的芯柱5a、5b、 5c的宽度的0.5-1倍。The widths 13 of the upper yoke 10 , the lower yoke 11 , and the side posts without air gaps are all 0.5-1 times the widths of the core posts 5 a , 5 b , and 5 c with air gaps.

本实用新型主要用于三相光伏逆变器中网侧滤波电路,抑制系统中差模及共模电流。The utility model is mainly used for the grid-side filter circuit in the three-phase photovoltaic inverter to suppress the differential mode and common mode currents in the system.

Claims (3)

1.一种新型磁集成电抗器,同时具备差模滤波和共模滤波功能,包括三个带气隙的芯柱、一个上轭、一个下轭,所述上轭通过一对上夹件以及若干上穿心紧固螺杆夹紧,一对上夹件通过若干上压板连接起来;所述下轭通过一对下夹件以及若干下穿心紧固螺杆夹紧,一对下夹件通过若干底脚连接起来;所述上夹件与对应的下夹件之间通过若干拉螺杆连接起来;在每一带气隙的芯柱上安装有一线圈,每一线圈上设置有上出线排和下出线排,其特征在于,还包括一无气隙旁柱,所述无气隙旁柱的上、下端通过一对夹件与所述上轭、下轭连接起来,所有的带气隙的芯柱与所述无气隙旁柱相互平行,所述上轭与下轭相互平行。1. A new type of magnetic integrated reactor with both differential mode filtering and common mode filtering functions, including three core columns with air gaps, an upper yoke, and a lower yoke, the upper yoke passes through a pair of upper clips and Several upper through-core tightening screws are clamped, and a pair of upper clips are connected by several upper pressure plates; the lower yoke is clamped by a pair of lower clips and a plurality of lower through-core tightening screws, and a pair of lower clips are clamped through several The feet are connected together; the upper clips and the corresponding lower clips are connected by a plurality of pulling screws; a coil is installed on each core column with an air gap, and each coil is provided with an upper outlet row and a lower outlet. It is characterized in that it also includes a side column without air gap, the upper and lower ends of the side column without air gap are connected with the upper yoke and the lower yoke through a pair of clamps, and all the core columns with air gaps The upper yoke and the lower yoke are parallel to each other with the side column without air gap. 2.如权利要求1所述的一种新型磁集成电抗器,其特征在于,所述上轭、下轭、无气隙的旁柱的宽度均为带气隙的芯柱的宽度的0.5-1倍。2. A new type of magnetic integrated reactor according to claim 1, characterized in that, the width of the upper yoke, the lower yoke and the side column without air gap is 0.5-50% of the width of the core column with air gap. 1 times. 3.如权利要求1所述的一种新型磁集成电抗器,其特征在于,所述线圈为箔绕线圈或、线绕线圈或立绕线圈。3 . The novel magnetic integrated reactor according to claim 1 , wherein the coil is a foil-wound coil or a wire-wound coil or a vertical-wound coil. 4 .
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113096939A (en) * 2021-04-06 2021-07-09 东莞市大忠电子有限公司 Half-turn reactor with external magnetic circuit and magnetic circuit external method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113096939A (en) * 2021-04-06 2021-07-09 东莞市大忠电子有限公司 Half-turn reactor with external magnetic circuit and magnetic circuit external method thereof

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