CN211601574U - Automatic material flattening device of single-station forming machine - Google Patents

Abstract

The utility model discloses an automatic flat material device of simplex position make-up machine, construct and install the reciprocating drive mechanism at the mounting panel lower extreme including the mounting panel with the flat material of installing in the mounting panel upper end, reciprocating drive mechanism is connected with flat material mechanism transmission. Has the advantages that: automatic flat material device of simplex position make-up machine accomplish the time of a whole flat material process within 1 minute, be less than the time that artifical flat material was spent far away, flat material efficiency is compared traditional artifical flat material and is promoted by a wide margin, the human cost reduces by a wide margin, the manufacturing cost of green anode carbon block also descends thereupon, the practicality is good.

Description

Automatic material flattening device of single-station forming machine

Technical Field

The utility model relates to a carbon production facility field, concretely relates to automatic flat material device of simplex position make-up machine.

Background

At present, in order to ensure that qualified green anode carbon blocks are produced by various carbon production enterprises in China, the surface of a paste material placed in a mold before the molding is started must be leveled firstly, namely, the paste material is leveled manually, an operator is configured in front of each molding machine, and after the molding paste material is placed in the mold by a blanking trolley, the molding paste material in the mold is leveled by the operators by using a shovel.

The molding paste is leveled manually, so that the molding time of the green anode carbon block is prolonged, the production efficiency of the molding machine is reduced, meanwhile, the leveling cost is very high, 2 persons (1 person before each molding machine) are needed to level the molding paste per shift by taking the yield of 15 ten thousand tons/year in the anode carbon block roasting process as an example, and the minimum number of 6 persons is needed for four shifts and three shifts. The labor cost is at least 14.4 ten thousand yuan/year (calculated by the monthly wage of each person as 2000 yuan), meanwhile, asphalt smoke is continuously turned out in the manual material leveling process, the working environment of workers is poor, and the material leveling personnel stand at the lower part of the heavy hammer in the material leveling process, so that great potential safety hazards exist. Therefore, there is a need for a device that can replace the manual automatic material leveling device.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an automatic material device of putting down of simplex position make-up machine in order to solve above-mentioned problem to rely on artifical material that puts down when solving among the prior art green anode carbon block production inefficiency, with high costs, workman's operational environment is poor moreover, operational environment insecure scheduling problem. The utility model provides an automatic material flattening device of a single station forming machine is arranged at the front end of a measuring bin of the forming machine and can move back and forth along the measuring bin, after the material flattening device arranged on the measuring bin moves to the position above a grinding tool (material flattening station), the material flattening device is directly driven by a 50 x 500 cylinder to descend to a proper position, then a C1R/CY3R rodless cylinder is adopted, the rodless cylinder pushes a cylinder piston to directly or indirectly connect the material flattening device, and the material flattening device follows the piston to reciprocate along the length direction of a carbon block (the maximum advantage of the rodless cylinder is that the installation space is saved) to realize the flattening of paste in a die, the material flattening device ascends to a proper position under the driving of the cylinder after the material flattening is finished, the time for finishing the whole material flattening process after the automatic material flattening device is adopted is within 1 minute and is far less than the time spent on manual material flattening, compared with the traditional manual material leveling, the material leveling efficiency is greatly improved, the labor cost is greatly reduced, the production cost of the green anode carbon block is reduced, and the practicability is good, and is explained in detail below.

In order to achieve the above purpose, the utility model provides a following technical scheme:

the utility model provides a pair of automatic flat material device of simplex position make-up machine, construct and install the reciprocating drive mechanism at the mounting panel lower extreme including the mounting panel with the flat material of installing in the mounting panel upper end, reciprocating drive mechanism is connected with flat material mechanism transmission.

As an important design of the scheme, the material leveling mechanism comprises a flat plate and an installation block, wherein the flat plate is horizontally arranged, the installation block is slidably installed on the flat plate, a material leveling rake is hung below the installation block, two ends of the flat plate are fixedly connected with an air cylinder, and the air cylinder is vertically and fixedly installed on the installation plate.

As the optimized design of the scheme, the upper surface of the flat plate is provided with a lane, the lower end of the mounting block is provided with a roller, and the roller is positioned in the lane.

As the optimized design of the scheme, the flat plate is provided with a chute which is communicated up and down, and the upper end of the flat rake penetrates through the chute and is fixedly connected with the mounting block.

As the optimized design of the scheme, the reciprocating driving mechanism comprises a rodless cylinder and a sliding block, wherein the rodless cylinder is horizontally arranged, the sliding block is slidably mounted on the rodless cylinder, two ends of the rodless cylinder are fixedly connected with the mounting plate respectively, and the sliding block is in transmission connection with a piston in the rodless cylinder.

As the optimal design of the scheme, the clamping plate is fixedly installed on the sliding block.

As the optimal design of the scheme, the material flattening mechanism is fixedly provided with a connecting plate, the connecting plate is provided with a clamping groove, and the clamping groove is sleeved on the clamping plate in an up-and-down sliding manner.

Has the advantages that: the utility model discloses an automatic material device that levels of simplex position make-up machine install at make-up machine measurement storehouse front end, can follow the measurement storehouse and do the back and forth movement, after the material device that levels that the measurement storehouse was installed moves to the mould top (material level station), adopt 50 x 500's cylinder directly to drive the material device that levels and descend to suitable position, then adopt C1R/CY3R rodless cylinder, rodless cylinder promotes cylinder piston and directly or indirectly connects the material device that levels, and make it follow piston along charcoal piece length direction reciprocating motion (utilize the biggest advantage of rodless cylinder to save installation space) to realize the paste in the mould and level, material device that levels after accomplishing the material that levels rises to suitable position under the drive of cylinder, the time of accomplishing a whole material level process after adopting the automatic material device that levels of the utility model is within 1 minute, be less than the time that artifical material level was spent far away, compared with the traditional manual material leveling, the material leveling efficiency is greatly improved, the labor cost is greatly reduced, the production cost of the green anode carbon block is reduced, and the practicability is good.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a front view of the present invention;

fig. 2 is a left side view of the present invention;

fig. 3 is a plan view of the present invention.

The reference numerals are explained below:

1. mounting a plate;

2. a material leveling mechanism;

21. a cylinder; 22. a flat plate; 23. a lane; 24. a chute; 25. mounting blocks; 26. a roller; 27. leveling and harrowing; 28. a connecting plate; 29. a card slot;

3. a reciprocating drive mechanism;

31. a rodless cylinder; 32. a slider; 33. and (4) clamping the board.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

Referring to fig. 1-3, the utility model provides an automatic leveling device of a single-station forming machine, which comprises a mounting plate 1, a leveling mechanism 2 mounted on the upper end of the mounting plate 1, and a reciprocating driving mechanism 3 mounted on the lower end of the mounting plate 1, the mounting plate 1 is fixedly mounted on the front end of a measuring bin, the reciprocating driving mechanism 3 is in transmission connection with the leveling mechanism 2, the reciprocating driving mechanism 3 can drive the leveling mechanism 2 to reciprocate left and right to level paste in a die, specifically, the leveling mechanism 2 comprises a horizontally arranged flat plate 22 and a mounting block 25 slidably mounted on the flat plate 22, a leveling rake 27 is suspended below the mounting block 25, two ends of the flat plate 22 are fixedly connected with an air cylinder 21, the air cylinder 21 is vertically and fixedly mounted on the mounting plate 1, the air cylinder 21 can drive the flat plate 22 to move up and down, the reciprocating driving mechanism 3 comprises a horizontally arranged rodless air cylinder 31 and a slide block 32 slidably mounted on the, two ends of a rodless cylinder 31 are respectively fixedly connected with the mounting plate 1, a sliding block 32 is in transmission connection with a piston in the rodless cylinder 31, the rodless cylinder 31 can drive the sliding block 32 to move left and right in a reciprocating mode, a clamping plate 33 is fixedly mounted on the sliding block 32, a connecting plate 28 is fixedly mounted on the side face of the mounting block 25, a clamping groove 29 is formed in the connecting plate 28, when the clamping plate 33 is located under the clamping groove 29, the flat plate 22 moves downwards, the clamping groove 29 can be slid on the clamping plate 33 in a sliding mode, and then the sliding block 32 moves left and right in a reciprocating mode to drive the mounting block 25 to move synchronously to finish leveling paste.

The upper surface of the flat plate 22 is provided with a lane 23, the lower end of the mounting block 25 is provided with a roller 26, and the roller 26 is positioned in the lane 23, so that the mounting block 25 can reciprocate left and right on the flat plate 22 conveniently.

The flat plate 22 is provided with a chute 24 which is through up and down, and the upper end of the material leveling harrow 27 passes through the chute 24 and is fixedly connected with the mounting block 25, so that the material leveling harrow 27 can move left and right in a reciprocating manner more stably.

The working principle is as follows: when the leveling device is not used at ordinary times, the flat plate 22 is pulled up by the air cylinder 21, namely the flat plate 22 is positioned above the rodless air cylinder 31, as shown in fig. 1, when the leveling device runs to the position above a die (leveling station) along with a metering bin to level paste in the die, the air cylinder 21 is controlled to act to drive the flat plate 22 to descend (before the flat plate 22 descends, it is required to ensure that the clamping plate 33 is positioned under the clamping groove 29, if the clamping groove 29 is not positioned over the clamping plate 33, the position of the mounting block 25 on the flat plate 22 can be manually adjusted until the clamping groove 29 is clamped on the clamping plate 33, at the moment, the leveling rake 27 also extends into the die (the die is not shown in the figure), then the rodless air cylinder 31 is started to drive the sliding block 32 to reciprocate left and right, the sliding block 32 moves to drive the mounting block 25 to synchronously move through the clamping plate 33 and the connecting plate 28, the mounting block 25 moves, after leveling is finished, the air cylinder 21 is controlled to drive the flat plate 22 to ascend.

The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (7)

1. The utility model provides an automatic flat material device of simplex position make-up machine which characterized in that: the material flattening device comprises a mounting plate (1), a material flattening mechanism (2) arranged at the upper end of the mounting plate (1) and a reciprocating driving mechanism (3) arranged at the lower end of the mounting plate (1), wherein the reciprocating driving mechanism (3) is in transmission connection with the material flattening mechanism (2).

2. The automatic material flattening device of the single-station forming machine according to claim 1, characterized in that: the material leveling mechanism (2) comprises a flat plate (22) and an installation block (25), wherein the flat plate (22) is horizontally arranged, the installation block (25) is slidably installed on the flat plate (22), a material rake (27) is hung below the installation block (25), two ends of the flat plate (22) are fixedly connected with a cylinder (21), and the cylinder (21) is vertically and fixedly installed on the installation plate (1).

3. The automatic material flattening device of the single-station forming machine according to claim 2, characterized in that: the upper surface of dull and stereotyped (22) is provided with lane (23), gyro wheel (26) are installed to installation piece (25) lower extreme, gyro wheel (26) are located lane (23).

4. The automatic material flattening device of the single-station forming machine according to claim 2, characterized in that: the flat plate (22) is provided with a chute (24) which is through up and down, and the upper end of the leveling rake (27) penetrates through the chute (24) and is fixedly connected with the mounting block (25).

5. The automatic material flattening device of the single-station forming machine according to claim 1, characterized in that: the reciprocating driving mechanism (3) comprises a rodless cylinder (31) and a sliding block (32), the rodless cylinder (31) is horizontally arranged, the sliding block (32) is slidably mounted on the rodless cylinder (31), two ends of the rodless cylinder (31) are fixedly connected with the mounting plate (1) respectively, and the sliding block (32) is in transmission connection with a piston in the rodless cylinder (31).

6. The automatic material flattening device of the single-station forming machine according to claim 5, characterized in that: and a clamping plate (33) is fixedly arranged on the sliding block (32).

7. The automatic material flattening device of the single-station forming machine according to claim 6, characterized in that: the material leveling mechanism (2) is fixedly provided with a connecting plate (28), the connecting plate (28) is provided with a clamping groove (29), and the clamping plate (33) is vertically sleeved in the clamping groove (29) in a sliding manner.

Images