CN211601237U - Rapid cooling device for ceramsite proppant - Google Patents
Rapid cooling device for ceramsite proppant Download PDFInfo
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- CN211601237U CN211601237U CN201922375100.3U CN201922375100U CN211601237U CN 211601237 U CN211601237 U CN 211601237U CN 201922375100 U CN201922375100 U CN 201922375100U CN 211601237 U CN211601237 U CN 211601237U
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Abstract
The utility model discloses a ceramsite proppant rapid cooling device, which comprises a proppant cooling box, a first cooling unit and a second cooling unit, wherein the proppant cooling box comprises a cooling box shell, a spiral cavity is arranged between the inner side wall and the outer side wall of the cooling box shell, the first cooling unit comprises a fan support plate, the fan support plate is connected with the left side and the right side of the outer side wall of the cooling box shell through bolts, the upper surface of the fan support plate is connected with a fan through bolts, the fan is respectively connected with the cooling box shell in a tangential manner by downwards inclining through a pipeline, the second cooling unit comprises a cooling liquid box, the cooling liquid box is arranged at the right side end of the left fan, a first water pump is arranged in the cooling liquid box, the first water pump in the cooling liquid box is connected with the spiral cavity on the left side wall of the cooling box shell through a water pipe, and conveys a spiral downwards air flow, and the first water pump pumps the cooling liquid in the cooling liquid tank into the spiral cavity to cool the shell of the cooling tank.
Description
Technical Field
The utility model relates to a haydite proppant cools off technical field fast specifically is a haydite proppant cools off device fast.
Background
The ceramsite proppant is a proppant with the advantages of high porosity, corrosion resistance and the like, and is widely applied to fracturing operation of oil and gas fields at present, most of the existing ceramsite proppants adopt bauxite and aluminum oxide as raw materials, various auxiliary materials are added, and the ceramsite proppants are prepared by mixing, granulating, drying, sintering, screening and other processes, a cooling device is needed in the production process of the ceramsite proppants, most of cooling devices for producing the existing ceramsite proppants adopt single air cooling devices, but the problems of single cooling mode, low cooling efficiency, poor cooling effect and the like exist.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of overcoming the prior defects and provide a rapid cooling device for ceramsite proppant, the cooling liquid pumped by the water pump II from the cooling liquid tank is atomized by the atomizer and then is conveyed into the shell of the cooling tank, the atomized cooling liquid can further increase the cooling effect of the cavity fan on the ceramic proppant, the cooling efficiency is high, the first water pump is used for pumping the cooling liquid in the cooling liquid tank to the liquid inlet end of the spiral cavity, the cooling liquid spirally flows downwards in the spiral cavity to cool the side wall of the shell of the cooling tank, and the cavity is further added to cool the ceramsite proppant, the side wall of the cooling box shell can be cooled through the radiating fin plate, the rapid ceramsite proppant cooling device adopts multiple cooling modes to cool the ceramsite proppant, the cooling efficiency is high, the cooling effect is good, and the problem in the background art can be effectively solved.
In order to achieve the above object, the utility model provides a following technical scheme: a rapid cooling device for a ceramsite proppant comprises a proppant cooling box, a first cooling unit and a second cooling unit;
proppant cooling box: the proppant cooling box comprises a cooling box shell, air outlets are formed in the lower side ends of the front side wall and the rear side wall of the cooling box shell, a PLC module is arranged on the right side wall of the cooling box shell, a spiral cavity is formed between the inner side wall and the outer side wall of the cooling box shell, and the direction of the spiral cavity is spiral downward;
a first cooling unit: the first cooling unit comprises a fan supporting plate, the fan supporting plate is connected to the left side and the right side of the outer side wall of the cooling box shell through bolts, fans are connected to the upper surface of the fan supporting plate through bolts, the air outlet ends of the fans are respectively tangential to the front side wall and the rear side wall of the cooling box shell through pipelines, the pipelines are slightly inclined downwards, downward spiral air flow can be conveyed into the cooling box shell through the fans to cool the ceramsite propping agent, the contact area and the contact time of the cold air flow and the ceramsite propping agent are increased, and the cooling effect is good;
a second cooling unit: the second cooling unit comprises a cooling liquid tank, the cooling liquid tank is arranged at the right side end of the left fan, a return tank supporting plate is arranged at the lower end of the right fan supporting plate, a cooling liquid return tank is arranged on the upper surface of the return tank supporting plate, a condenser is arranged at the left side end of the cooling liquid return tank, a first water pump is arranged in each of the cooling liquid tank and the cooling liquid return tank, the liquid outlet end of the first water pump in the cooling liquid tank is connected with the liquid inlet end of the spiral cavity on the left side wall of the cooling tank shell through a water pipe, the liquid outlet end of the spiral cavity on the right side wall of the cooling tank shell is connected with the liquid inlet end of the condenser through a water pipe, the liquid outlet end of the first water pump in the cooling liquid return tank is connected with the liquid inlet end of the cooling liquid tank through a water pipe, and the cooling liquid in the cooling liquid tank is pumped to the liquid inlet end of the spiral, the cooling liquid spirally flows downwards in the spiral cavity to cool the side wall of the cooling box shell, the cooling liquid in the spiral cavity flows into the bottom end and then enters the condenser through the water pipe, and the cooling liquid in the condenser flows into the cooling liquid return tank and then is pumped into the cooling liquid tank through the first water pump, so that the cooling efficiency of the ceramsite proppant is further improved, and the ceramsite proppant can be circularly cooled;
wherein: the input end electricity of PLC module is connected the output of external power source, and the input of fan and condenser, water pump is all connected with the output electricity of PLC module.
Further, still include coolant liquid atomizing unit, coolant liquid atomizing unit contains water pump two, water pump two sets up in the inside of coolant liquid case, and the liquid outlet end of water pump two is connected through the inlet end of water pipe with the atomizer, the liquid outlet end of atomizer runs through the left and right sides of the upper surface of cooler tank shell respectively through the pipeline, the input of water pump two and atomizer all is connected with the output electricity of PLC module, carry the cooler tank shell after atomizing the coolant liquid of taking water pump two from the coolant liquid incasement through the atomizer in, the coolant liquid after the atomizing can further increase the cooling effect of chamber fan to the haydite proppant.
Further, still include the radiating unit, the radiating unit contains the radiating fin board, the radiating fin board passes through even connection of bolt at the lateral wall of cooler bin shell, and the surface of radiating fin board has all smeared heat dissipation coating, can dispel the heat to the lateral wall of cooler bin shell through the radiating fin board, can further add the radiating effect of chamber radiating fin board through heat dissipation coating.
Further, still include temperature sensor, temperature sensor sets up in the inside left side wall of cooler bin shell, and temperature sensor's the electricity is connected with the PLC module, can sense the temperature in the cooler bin shell through temperature sensor, and when the temperature in the cooler bin shell was less than the value that temperature sensor set for, PLC module control fan, water pump one, water pump two, condenser and atomizer all stopped working.
Compared with the prior art, the beneficial effects of the utility model are that: this haydite proppant quick cooling device has following benefit:
1. the utility model discloses be equipped with coolant liquid atomizing unit, carry the coolant liquid of taking two from the coolant liquid incasement of water pump in atomizing the coolant liquid through the atomizer and carry the cooler bin shell after, the coolant liquid after the atomizing can further increase the cooling effect of chamber fan to the haydite proppant, and cooling efficiency is high.
2. The utility model discloses be equipped with second cooling unit, extract spiral cavity inlet end through a water pump with the coolant liquid of coolant liquid incasement, the coolant liquid cools off the lateral wall of cooler bin shell at spiral intracavity spiral downflow, further adds the cooling effect and the cooling efficiency of chamber to the haydite proppant.
3. The utility model discloses be equipped with the radiating element, can dispel the heat to the lateral wall of cooler bin shell through the radiating fin board, can further add the radiating effect of chamber radiating fin board through heat dissipation coating.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the internal structure of the cooling box of the present invention;
FIG. 3 is a schematic view of the internal structure of the cooling liquid tank of the present invention;
fig. 4 is a partial cross-sectional view of the heat dissipating fin plate of the present invention.
In the figure: the device comprises a supporting agent cooling box 1, a cooling box 11 shell, a 12 air outlet, a 13 PLC module, a 14 spiral cavity, a first cooling unit 2, a fan supporting plate 21, a fan 22, a second cooling unit 3, a cooling liquid tank 31, a cooling liquid return tank 32, a condenser 33, a first water pump 34, a cooling liquid atomizing unit 5, a second water pump 51, a 52 atomizer, a heat dissipation unit 6, a heat dissipation fin plate 61, heat dissipation coating 62 and a temperature sensor 7.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example one
Referring to fig. 1-4, the present invention provides a technical solution: a rapid cooling device for a ceramsite proppant comprises a proppant cooling box 1, a first cooling unit 2 and a second cooling unit 3;
proppant cooling tank 1: the proppant cooling box 1 comprises a cooling box shell 11, air outlets 12 are formed in the lower side ends of the front side wall and the rear side wall of the cooling box shell 11, a PLC module 13 is arranged on the right side wall of the cooling box shell 11, a spiral cavity 14 is formed between the inner side wall and the outer side wall of the cooling box shell 11, and the direction of the spiral cavity 14 is spiral downward;
first cooling unit 2: the first cooling unit 2 comprises a fan supporting plate 21, the fan supporting plate 21 is connected to the left side and the right side of the outer side wall of the cooling box shell 11 through bolts, the upper surface of the fan supporting plate 21 is connected with a fan 22 through bolts, the air outlet end of the fan 22 is respectively tangential to the front side wall and the rear side wall of the cooling box shell 11 through pipelines, the pipelines are slightly inclined downwards, downward air flow can be conveyed into the cooling box shell 11 through the fan 22 to cool the ceramsite proppant, the contact area and the contact time of the cold air flow and the ceramsite proppant are increased, and the cooling effect is good;
second cooling unit 3: the second cooling unit 3 comprises a cooling liquid tank 31, the cooling liquid tank 31 is arranged at the right side end of the left fan 22, a return tank support plate is arranged at the lower end of the right fan support plate 21, a cooling liquid return tank 32 is arranged on the upper surface of the return tank support plate, a condenser 33 is arranged at the left side end of the cooling liquid return tank 32, a first water pump 34 is arranged in each of the cooling liquid tank 31 and the cooling liquid return tank 32, the liquid outlet end of the first water pump 34 in the cooling liquid tank 31 is connected with the liquid inlet end of the spiral cavity 14 on the left side wall of the cooling tank shell 11 through a water pipe, the liquid outlet end of the spiral cavity 14 on the right side wall of the cooling tank shell 11 is connected with the liquid inlet end of the condenser 33 through a water pipe, the liquid outlet end of the condenser 33 is connected with the liquid inlet end of the cooling liquid return tank 32 through a water pipe, the liquid outlet end of the first water pump 34 in the, the coolant in the coolant tank 31 is pumped to the inlet end of the spiral cavity 14 through the first water pump 34, the coolant spirally flows downwards in the spiral cavity 14 to cool the side wall of the cooling tank shell 11, the coolant in the spiral cavity 14 flows into the bottom end and then enters the condenser 33 through a water pipe, the coolant in the condenser 33 flows into the coolant return tank 32 and then is pumped to the coolant tank 31 through the first water pump 34, the cooling efficiency of the ceramsite proppant is further improved, and the ceramsite proppant can be circularly cooled;
wherein: the input end of the PLC module 13 is electrically connected with the output end of an external power supply, and the input ends of the fan 22, the condenser 33 and the first water pump 34 are electrically connected with the output end of the PLC module 13.
Further, still include coolant liquid atomization unit 5, coolant liquid atomization unit 5 contains two 51 of water pumps, two 51 of water pumps set up in the inside of coolant liquid case 31, and the liquid outlet end of two 51 of water pumps is connected through the inlet end of water pipe with atomizer 52, the liquid outlet end of atomizer 52 passes through the left and right sides of the upper surface that the pipeline runs through cooler box shell 11 respectively, two 51 of water pumps and atomizer 52's input all are connected with PLC module 13's output electricity, carry cooler box shell 11 after atomizing through the coolant liquid that atomizer 52 took out two 51 of water pumps from coolant liquid case 31 in, the coolant liquid after the atomizing can further increase the cooling effect of chamber fan 22 to the haydite proppant.
Further, still include radiating unit 6, radiating unit 6 contains radiating fin plate 61, radiating fin plate 61 passes through the even connection of bolt at the lateral wall of cooler bin shell 11, and radiating coating 62 has all been smeared on radiating fin plate 61's surface, can dispel the heat to the lateral wall of cooler bin shell 11 through radiating fin plate 61, can further add the radiating effect of chamber radiating fin plate 61 through radiating coating 62.
Further, still include temperature sensor 7, temperature sensor 7 sets up in the inside left side wall of cooler bin shell 11, and temperature sensor 7 is connected with PLC module 13 electricity, can sense the temperature in cooler bin shell 11 through temperature sensor 7, and when the temperature in cooler bin shell 11 was less than the value that temperature sensor 7 set for, PLC module 13 control fan 22, first 34 of water pump, second 51 of water pump, condenser 33 and atomizer 52 all stopped working.
When in use: the fan 22 can convey a downward spiral cold air flow to the inside of the cooling box shell 11, the atomizer 52 atomizes the cooling liquid pumped by the second water pump 51 from the cooling liquid tank 31 and conveys the atomized cooling liquid into the cooling box shell 11, the cooling effect of the cavity fan 22 is further improved, when the fan 22 cools, the first water pump 34 pumps the cooling liquid in the cooling liquid tank 31 to the liquid inlet end of the spiral cavity 14, the cooling liquid spirally flows downwards in the spiral cavity 14 to cool the side wall of the cooling box shell 11, the cooling liquid in the spiral cavity 14 flows into the bottom end and then enters the condenser 33 through a water pipe, the cooling liquid in the condenser 33 flows into the cooling liquid reflux tank 32 and then is newly pumped into the cooling liquid tank 31 through the first water pump 34, meanwhile, the fin plate 61 dissipates heat of the side wall of the cooling box shell 11, when the temperature in the cooling box shell 11 is lower than the value set by the temperature sensor 7, the PLC module 13 controls the fan 22, the first water pump 34, the second water pump 51, the condenser 33 and the atomizer 52 to stop working.
It should be noted that in the embodiment, the model of the fan 22 is SF2-2, the model of the condenser 33 is CEMS, the models of the first water pump 34 and the second water pump 51 are FWQB70-30, the model of the atomizer 52 is LPG-10T, the model of the temperature sensor 7 is PT100, the model of the PLC module 13 is S7-200, and the PLC module 13 controls the fan 22, the condenser 33, the first water pump 34, the second water pump 51 and the atomizer 52 according to the conventional technology.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides a haydite proppant quick cooling device which characterized in that: the device comprises a proppant cooling box, a first cooling unit and a second cooling unit;
proppant cooling box: the proppant cooling box comprises a cooling box shell, air outlets are formed in the lower side ends of the front side wall and the rear side wall of the cooling box shell, a PLC module is arranged on the right side wall of the cooling box shell, a spiral cavity is formed between the inner side wall and the outer side wall of the cooling box shell, and the direction of the spiral cavity is spiral downward;
a first cooling unit: the first cooling unit comprises a fan supporting plate, the fan supporting plate is connected to the left side and the right side of the outer side wall of the cooling box shell through bolts, fans are connected to the upper surface of the fan supporting plate through bolts, the air outlet ends of the fans are respectively tangential to the front side wall and the rear side wall of the cooling box shell through pipelines, and the pipelines are slightly inclined downwards;
a second cooling unit: the second cooling unit comprises a cooling liquid tank, the cooling liquid tank is arranged at the right side end of the left fan, a return tank supporting plate is arranged at the lower end of the right fan supporting plate, a cooling liquid return tank is arranged on the upper surface of the return tank supporting plate, a condenser is arranged at the left side end of the cooling liquid return tank, a first water pump is arranged in each of the cooling liquid tank and the cooling liquid return tank, the liquid outlet end of the first water pump in the cooling liquid tank is connected with the liquid inlet end of the spiral cavity on the left side wall of the cooling tank shell through a water pipe, the liquid outlet end of the spiral cavity on the right side wall of the cooling tank shell is connected with the liquid inlet end of the condenser through a water pipe, the liquid outlet end of the first water pump in the cooling liquid return tank is connected with the liquid inlet end of the cooling liquid return tank through a water pipe;
wherein: the input end electricity of PLC module is connected the output of external power source, and the input of fan and condenser, water pump is all connected with the output electricity of PLC module.
2. The ceramsite proppant fast cooling device according to claim 1, wherein: still include coolant liquid atomizing unit, coolant liquid atomizing unit contains water pump two, and water pump two sets up in the inside of coolant liquid case, and the liquid outlet end of water pump two is connected through the inlet end of water pipe with the atomizer, and the liquid outlet end of atomizer runs through the left and right sides of the upper surface of cooler bin shell respectively through the pipeline, and the input of water pump two and atomizer all is connected with the output electricity of PLC module.
3. The ceramsite proppant fast cooling device according to claim 1, wherein: the cooling box is characterized by further comprising a heat dissipation unit, the heat dissipation unit comprises a heat dissipation fin plate, the heat dissipation fin plate is evenly connected to the outer side wall of the cooling box shell through bolts, and heat dissipation coating is smeared on the outer surface of the heat dissipation fin plate.
4. The ceramsite proppant fast cooling device according to claim 1, wherein: still include temperature sensor, temperature sensor sets up in the inside left side wall of cooler bin shell, and temperature sensor's and PLC module electricity are connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922375100.3U CN211601237U (en) | 2019-12-26 | 2019-12-26 | Rapid cooling device for ceramsite proppant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922375100.3U CN211601237U (en) | 2019-12-26 | 2019-12-26 | Rapid cooling device for ceramsite proppant |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211601237U true CN211601237U (en) | 2020-09-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922375100.3U Active CN211601237U (en) | 2019-12-26 | 2019-12-26 | Rapid cooling device for ceramsite proppant |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211601237U (en) |
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- 2019-12-26 CN CN201922375100.3U patent/CN211601237U/en active Active
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