CN211600653U - Intelligent steam energy-saving pipeline system - Google Patents
Intelligent steam energy-saving pipeline system Download PDFInfo
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- CN211600653U CN211600653U CN201921877929.7U CN201921877929U CN211600653U CN 211600653 U CN211600653 U CN 211600653U CN 201921877929 U CN201921877929 U CN 201921877929U CN 211600653 U CN211600653 U CN 211600653U
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Abstract
The utility model discloses an energy-conserving pipe-line system of intelligence steam, this pipe-line system contains intelligent terminating machine, energy-conserving insulation support pipe, insulating tube single tube and catchment and receive the water ware group, energy-conserving insulation support pipe is connected with steam boiler, intelligent terminating machine, the insulating tube single tube is connected with moisturizing case, intelligent terminating machine, energy-conserving insulation support pipe is the double-deck pipe, energy-conserving insulation support pipe divide into energy-conserving insulation support pipe inner tube and energy-conserving insulation support pipe intermediate layer, contain the inner bag among the intelligent terminating machine, outer courage and ball valve, an electric valve, steam trap etc. The utility model belongs to the technical field of steam conduit. The utility model discloses can adjust steam pressure, monitoring steam pressure, have automatic discharge comdenstion water, comdenstion water monitoring, automatic blowdown and comdenstion water heat recovery's function to reach the purpose of intelligent monitoring, management steam, can produce steam more high-efficiently, reach better energy-conserving effect, improve production efficiency and avoid the pleasing to the eye influence that steam area water brought to the surface fabric.
Description
Technical Field
The utility model relates to a steam conduit technical field especially relates to energy-conserving pipe-line system of intelligence steam.
Background
In the clothing processing and manufacturing industry, a steam iron is used for finishing clothing qualification, a plurality of irons are generally directly connected to steam from a steam pipeline at intervals, and a steam-water separator is arranged before entering the iron because the steam is transported from a boiler through the pipeline and generates condensed water due to heat dissipation; however, the single-pipe steam-water separator has a limited structure, secondary condensed water still can be generated in a pipeline of the iron, and the production process is influenced; moreover, the single-pipe steam-water separator arranged on each iron is difficult to integrally regulate and control the pressure and the temperature of steam, different fabrics or processes require different steam temperatures, and the ironing quality requirement of clothes cannot be guaranteed; the condensed water of the iron is generally directly discharged outside without being recycled, so that energy waste is caused, and the factory basically has no management on steam.
Therefore, in the process of implementing the present invention, the inventor finds that there are at least the following problems in the prior art:
1: the single-pipe steam-water separator has a limited structure, secondary condensed water still can be generated in a pipeline of the iron, the production process is influenced, and the production quality and the production efficiency of products are reduced;
2: the single-pipe steam-water separator arranged on each iron is difficult to integrally regulate and control the pressure and the temperature of steam, different fabrics or processes need different steam temperatures, and the ironing quality requirement of clothes cannot be guaranteed;
3: the condensed water of the iron is generally directly discharged outside without being recycled, thereby causing energy waste;
4: the factory has little management on the steam, and the application of the steam has the situations of low efficiency and waste.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an energy-conserving pipe-line system of intelligence steam for the whole boiling hot of clothing manufacturing iron just can adjust steam pressure, control steam temperature, the automatic comdenstion water of discharging, real-time supervision steam flow, steam pressure, the temperature of condensation water to and the recovery of comdenstion water heat, reach the purpose of intelligent monitoring, management steam.
The utility model provides an intelligent steam energy-saving pipeline system, which comprises an intelligent terminal, an energy-saving heat-insulating sleeve, a heat-insulating pipe single pipe and a water collecting and collecting device group, wherein one end of the energy-saving heat-insulating sleeve is connected with a steam boiler after passing through the water collecting and collecting device group, the other end of the energy-saving heat-insulating sleeve is connected with the intelligent terminal, one end of the heat-insulating pipe single pipe is connected with a water supplementing tank, the other end of the heat-insulating pipe single pipe is connected with the intelligent terminal, the energy-saving heat-insulating sleeve is a double-layer pipe, the energy-saving heat-insulating sleeve is divided into an energy-saving heat-insulating pipe inner pipe and an energy-saving heat-insulating pipe interlayer, the intelligent terminal comprises an inner container, an outer container and a casing, a main pipe steam inlet pipeline is arranged on the outer container, and a, the device is communicated with the energy-saving heat-insulating pipe clamping layer by using a steam outlet pipeline, a steam main pipeline is arranged on one side of the outer container, the steam main pipeline penetrates through the outer container and then is communicated with the inner container, and a ball valve for controlling the opening and closing of the steam main pipeline and a first electric valve for controlling pressure are sequentially arranged on the steam main pipeline along the steam flowing direction; the outer container is internally provided with a condensed water discharge pipe, one end of the condensed water discharge pipe is provided with a steam trap, and the other end of the condensed water discharge pipe is connected with the single pipe of the heat preservation pipe.
Furthermore, the two sides of the first electric valve are respectively provided with a first pressure sensor and a second pressure sensor along the steam flowing direction, the first pressure sensors are used for monitoring the steam pressure in the steam main pipeline, and the second pressure sensors are used for monitoring the steam pressure used by equipment.
Furthermore, a first temperature sensor and a second temperature sensor are respectively arranged on two sides of the steam trap.
Furthermore, a sewage discharge pipeline is installed at the position, higher than the steam trap, of the horizontal height of the outer container, a second electric valve is arranged on the sewage discharge pipeline, and the other end of the sewage discharge pipeline is communicated with a condensate water discharge pipe.
Further, the casing is a stainless steel casing.
Further, the ball valve is a stainless steel ball valve.
Furthermore, a display, a power switch and a power indicator are arranged on the casing.
Adopt above-mentioned the utility model discloses technical scheme's beneficial effect is:
1. the energy-saving heat-insulating sleeve pipe ensures that the heat loss of steam conveyed by the steam boiler is less;
2. the intelligent terminal machine has the function of steam-water separation, so that high-quality steam enters the using equipment;
3. the intelligent terminal has the function of pressure reduction, so that steam in the interlayer of the energy-saving heat-preservation pipe is heated through the inner pipe of the energy-saving heat-preservation pipe to reach a state without condensed water;
4. the intelligent terminal machine monitors the state of each part of the pipeline in real time, and alarms and prompts when abnormal conditions cause waste;
5. the steam used by the equipment is high-quality steam without water through the system, so that the production efficiency is improved, and the aesthetic influence of the steam with water on the fabric is avoided;
6. the heat recovered by the condensed water is supplemented into the steam boiler again, so that the steam boiler can generate steam more quickly and efficiently, and the energy-saving effect is achieved;
7. the end of the pipeline of the energy-saving heat-insulating sleeve is provided with the water collecting and collecting device group, so that condensed water brought by the starting of the steam boiler is recovered and discharged in time, the preheating of the pipeline is accelerated, the starting time of the steam boiler is shortened, and partial energy is saved.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention;
fig. 2 is a schematic front view of an intelligent terminal according to an embodiment of the present invention;
fig. 3 is a schematic side sectional view of an intelligent terminal according to an embodiment of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1-an intelligent terminal; 11-an inner container; 12-outer container; 121-main steam inlet pipe; 122-the plant uses a steam outlet conduit; 13-a housing; 131-a display; 132-a power switch; 133-a power indicator; 2-energy-saving heat-insulating sleeve; 21-inner pipe of energy-saving heat preservation pipe; 22-energy-saving heat preservation pipe interlayer; 3-single pipe of the heat preservation pipe; 4-water collecting and collecting group; 5-a steam boiler; 6-water replenishing tank; 7-a main steam pipeline; 71-ball valve; 72-a first electrically operated valve; 73-a first pressure sensor; 74-a second pressure sensor; 8-a condensed water discharge pipe; 81-a steam trap; 82-a first temperature sensor; 83-a second temperature sensor; 9-a sewage draining pipeline; 91-second electrically operated valve.
Detailed Description
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention.
As shown in fig. 1, fig. 2 and fig. 3, the embodiment of the present invention provides an intelligent steam energy-saving pipeline system, which comprises an intelligent terminal 1, an energy-saving heat-insulating sleeve 2, a single heat-insulating pipe tube 3 and a water collecting and collecting unit 4, wherein one end of the energy-saving heat-insulating sleeve 2 is connected to an external steam boiler 5 via the water collecting and collecting unit 4, and the other end is connected to the intelligent terminal 1, the water collecting and collecting unit collects and timely discharges condensed water generated when the steam boiler 5 is just started, so that the preheating of the pipeline is accelerated, the starting time of the steam boiler 5 is shortened, a part of energy is saved, one end of the single heat-insulating pipe tube 3 is connected to an external water replenishing tank 6, and the other end is connected to the intelligent terminal 1, the energy-saving heat-insulating sleeve 2 is a double-layer pipe, the energy-saving heat-insulating, the steam delivered by the boiler enters the inner tube 21 of the energy-saving heat-preservation tube and then enters the intelligent terminal 1, the steam used by the iron and the ironing machine is output by the intelligent terminal 1 and returns to the interlayer between the inner tube 21 and the outer tube of the energy-saving heat-preservation tube, and the inner tube 21 of the energy-saving heat-preservation tube can heat the interlayer 22 of the energy-saving heat-preservation tube because the temperature in the inner tube 21 of the energy-saving heat-preservation tube is higher than that of the interlayer; the condensed water is also shunted to the single pipe 3 of the heat preservation pipe by the intelligent terminal machine 1 until reaching the water replenishing tank 6, and the water replenishing tank 6 is connected with the steam boiler 5 through a pipeline.
The intelligent terminal machine 1 comprises an inner container 11, an outer container 12 and a casing 13, the casing 13 is a stainless steel casing 13, a main pipe steam inlet pipeline 121 and an equipment use steam outlet pipeline 122 which penetrates through the outer container 12 and is communicated with the inner container 11 are arranged on the outer container 12, the main pipe steam inlet pipeline 121 is communicated with an energy-saving heat preservation pipe inner pipe 21, the equipment use steam outlet pipeline 122 is communicated with an energy-saving heat preservation pipe interlayer 22, a steam main pipe 7 is arranged on one side of the outer container 12, the steam main pipe 7 is communicated with the inner container 11 after penetrating through the outer container 12, a ball valve 71 for controlling the opening and closing of the steam main pipe 7 and a first electric valve 72 for controlling pressure are sequentially arranged on the steam main pipe 7 along the steam flowing direction, the ball valve 71 is a stainless steel ball valve 71, the steam pressure is controlled by the first electric valve 72, and the pressure is reduced by the, a pressure difference is formed, so that the temperature of the outer container 12 is higher than that of the inner container 11, secondary heating is formed, and even if condensed water exists, the condensed water can be atomized, so that the intelligent terminal 1 has a steam-water separation function, and high-quality steam enters into use; a first pressure sensor 73 and a second pressure sensor 74 are respectively arranged on two sides of the first electric valve 72 along the steam flowing direction, the first pressure sensor 73 is used for monitoring the steam pressure in the main steam pipeline 7, and the second pressure sensor 74 is used for monitoring the steam pressure used by the equipment; still be provided with comdenstion water discharge pipe 8 in intelligent terminal machine 1's outer courage 12, one end on comdenstion water discharge pipe 8 is installed and is used for hindering vapour drainage, play the steam trap 81 of aqueous vapor separation effect, the other end of comdenstion water discharge pipe 8 is connected with insulating tube single tube 3, both sides at steam trap 81 are provided with first temperature sensor 82 and second temperature sensor 83 respectively, first temperature sensor 82 is used for detecting the condensate water temperature before hydrophobic, second temperature sensor 83 is used for detecting the condensate water temperature after hydrophobic, whether the temperature is too high with this response comdenstion water, whether steam main pipe 7 is in the direct drainage state of steam.
In the above embodiment, the drain pipe 9 is installed at a position higher than the steam trap 81 in the horizontal height on the outer container 12 of the intelligent terminal 1, the second electric valve 91 is disposed on the drain pipe 9, the other end of the drain pipe 9 is communicated with the condensate water discharge pipe 8, the second electric valve 91 is opened when the steam boiler 5 and the condensate water are excessive, the condensate water directly enters the single pipe 3 of the heat preservation pipe, and when the second electric valve 91 senses no condensate water, the second electric valve 91 is automatically closed, so as to realize the automatic drain function.
In the above embodiment, the housing 13 of the intelligent terminal 1 is further provided with a display 131, a power switch 132 and a power indicator 133.
The utility model discloses action principle and advantage as follows:
1. intelligent terminal machine 1 has the effect of steam-water separation, makes high-quality steam get into the user equipment in:
as shown in fig. 3, the steam delivered from the steam boiler 5 enters the body of the intelligent terminal 1 through the steam inlet pipe 121 of the main pipe, and is decompressed through the first electric valve 72 to form a pressure difference, so that the temperature of the outer container 12 is higher than that of the inner container 11, secondary heating is formed, and even if condensed water exists, the condensed water can be atomized;
2. the intelligent terminal 1 monitors the state of each part of the pipeline in real time, and alarms and prompts when abnormal conditions cause waste, as shown in fig. 2;
3. the heat recovered by the condensed water is supplemented into the steam boiler 5 again, so that the steam boiler 5 can generate steam more quickly and efficiently, and the energy-saving effect is achieved;
4. the end of the pipeline of the energy-saving heat-insulating sleeve 2 is provided with the water collecting and collecting group 4, which recovers the condensed water brought by the start of the steam boiler 5 and discharges the condensed water in time, so that the preheating of the pipeline is accelerated, the start time of the steam boiler 5 is shortened, and partial energy is saved;
5. the intelligent terminal 1 has various functions:
and (3) pressure control: as shown in fig. 2, a first electrically operated valve 72 is used to control the pressure of the steam;
and (3) pressure detection: as shown in fig. 2, the pressure sensors are two, and are divided into a first pressure sensor 73 and a second pressure sensor 74, which respectively sense the steam pressure used by the main pipeline and the equipment;
steam-water separation: as shown in fig. 2, the steam trap 81 has the functions of blocking steam and draining water, and plays a role of steam-water separation;
monitoring condensed water: as shown in fig. 2, two temperature sensors, namely a first temperature sensor 82 and a second temperature sensor 83, are disposed beside the steam trap 81 and used for sensing whether the temperature of the condensed water is too high and whether the main steam pipe 7 is in a direct steam discharging state;
automatic pollution discharge: as shown in fig. 2, the second electric valve 91 is opened when the boiler is started and the condensate water is excessive, the condensate water directly enters the single pipe 3 of the heat preservation pipe, and the second electric valve 91 is automatically closed when no condensate water is sensed.
Through the implementation of above embodiment, the utility model discloses an energy-conserving pipe-line system of intelligence steam can adjust steam pressure, monitoring steam pressure, automatic discharge comdenstion water has, the comdenstion water monitoring, automatic blowdown and comdenstion water heat recovery's function, in order to reach intelligent monitoring, the purpose of management steam, thereby can shorten the boiler time of starting the machine, improve boiler efficiency, produce steam more high-efficiently, reach better energy-conserving effect, simultaneously because the steam of equipment usage is the high-quality steam that does not contain, improve production efficiency and avoid the pleasing to the eye influence that steam area water brought to the surface fabric.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.
Claims (7)
1. The utility model provides an energy-conserving pipe-line system of intelligence steam which characterized in that: the pipeline system comprises an intelligent terminal, an energy-saving heat-insulating sleeve, a single heat-insulating pipe and a water collecting and collecting device, wherein one end of the energy-saving heat-insulating sleeve is connected with a steam boiler after passing through the water collecting and collecting device, the other end of the energy-saving heat-insulating sleeve is connected with the intelligent terminal, one end of the single heat-insulating pipe is connected with a water supplementing tank, the other end of the single heat-insulating pipe is connected with the intelligent terminal, the energy-saving heat-insulating sleeve is a double-layer pipe and is divided into an energy-saving heat-insulating pipe inner pipe and an energy-saving heat-insulating pipe interlayer, the intelligent terminal comprises an inner container, an outer container and a machine shell, a main pipe steam inlet pipeline and an equipment use steam outlet pipeline which penetrates through the outer container and is communicated with the inner container are arranged on the outer container, the main pipe steam inlet pipeline, a main steam pipeline is arranged on one side of the outer container, penetrates through the outer container and then is communicated with the inner container, and a ball valve for controlling the opening and closing of the main steam pipeline and a first electric valve for controlling pressure are sequentially arranged on the main steam pipeline along the steam flowing direction; the outer container is internally provided with a condensed water discharge pipe, one end of the condensed water discharge pipe is provided with a steam trap, and the other end of the condensed water discharge pipe is connected with the single pipe of the heat preservation pipe.
2. The intelligent steam energy-saving pipeline system according to claim 1, wherein: the steam pressure in the main steam pipeline is monitored to first pressure sensor, second pressure sensor is used for the steam pressure that monitoring facilities used.
3. The intelligent steam energy-saving pipeline system according to claim 2, characterized in that: a first temperature sensor and a second temperature sensor are respectively arranged on two sides of the steam trap.
4. The intelligent steam energy-saving pipeline system according to claim 3, wherein: and a sewage discharge pipeline is arranged at the position, with the horizontal height higher than that of the steam trap, of the outer container, a second electric valve is arranged on the sewage discharge pipeline, and the other end of the sewage discharge pipeline is communicated with a condensate water discharge pipe.
5. The intelligent steam energy-saving pipeline system according to any one of claims 1 to 4, wherein: the casing is a stainless steel casing.
6. The intelligent steam energy-saving pipeline system according to claim 5, wherein: the ball valve is a stainless steel ball valve.
7. The intelligent steam energy-saving pipeline system according to claim 6, wherein: the shell is also provided with a display, a power switch and a power indicator.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921877929.7U CN211600653U (en) | 2019-11-04 | 2019-11-04 | Intelligent steam energy-saving pipeline system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921877929.7U CN211600653U (en) | 2019-11-04 | 2019-11-04 | Intelligent steam energy-saving pipeline system |
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| CN211600653U true CN211600653U (en) | 2020-09-29 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110848658A (en) * | 2019-11-04 | 2020-02-28 | 苏州浩合月机械科技有限公司 | Intelligent steam energy-saving pipeline system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110848658A (en) * | 2019-11-04 | 2020-02-28 | 苏州浩合月机械科技有限公司 | Intelligent steam energy-saving pipeline system |
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