CN211597758U - Vehicle-mounted grouting machine device - Google Patents
Vehicle-mounted grouting machine device Download PDFInfo
- Publication number
- CN211597758U CN211597758U CN201922289039.0U CN201922289039U CN211597758U CN 211597758 U CN211597758 U CN 211597758U CN 201922289039 U CN201922289039 U CN 201922289039U CN 211597758 U CN211597758 U CN 211597758U
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- Prior art keywords
- grouting
- control valve
- pipeline
- cleaning
- machine
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- 238000004140 cleaning Methods 0.000 claims abstract description 77
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 41
- 238000007569 slipcasting Methods 0.000 claims abstract description 39
- 238000010926 purge Methods 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 11
- 239000000843 powder Substances 0.000 claims abstract description 10
- 239000002699 waste material Substances 0.000 claims abstract description 9
- 238000003756 stirring Methods 0.000 claims description 21
- 230000001105 regulatory effect Effects 0.000 claims description 9
- 230000001276 controlling effect Effects 0.000 claims description 5
- 238000005259 measurement Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 5
- 238000011010 flushing procedure Methods 0.000 description 9
- 239000002002 slurry Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
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- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The utility model relates to the technical field of grouting devices, in particular to a vehicle-mounted grouting machine device which is convenient to be arranged on a vehicle and has good self-cleaning effect and the effect of avoiding grouting pipeline blockage, comprising a powder tank and a water tank, wherein the powder tank is connected with a stirrer through a metering lifting component, the water tank is connected with the stirrer through a water conveying pipeline, the stirrer is connected with a grouting machine through a material conveying pipeline, and the grouting machine is connected with an air compressor through a pressure pipeline; the water tank is sequentially connected with a grouting machine, a stirrer and a waste liquid tank through a high-pressure water pump and a cleaning pipeline; the air compressor is communicated with the stirrer through a purging air pipe. The utility model provides a pair of vehicular slip casting machine device has the pipeline that can realize well and washs, avoids the pipeline to block up, need not dredge, and slip casting, availability factor are high, advantage that application scope is wide.
Description
Technical Field
The utility model relates to a slip casting device technical field especially relates to a vehicular slip casting machine device convenient to set up on the vehicle, has good self-cleaning, avoids the slip casting pipeline to block up the effect.
Background
At present, common vehicular slip casting device only includes powder jar, water tank, mixer and slip casting machine usually, for the reduction in production degree of difficulty and cost, usually by artifical material loading, carries out the slip casting by the slip casting machine after having the mixer stirring again. When the grouting device with the structure is used, the labor intensity of workers is high, and the slurry proportioning is completely controlled by manual experience and is not accurate enough; most importantly, the grouting device with the conventional structure does not have a pipeline cleaning function, and pipelines of a grouting system cannot be effectively flushed after the grouting device is used, so that the grouting pipelines are frequently blocked and need to be dredged, and the grouting and using efficiency is reduced.
Disclosure of Invention
The utility model discloses a solve simple structure, the thick liquids ratio that current vehicular slip casting device had inaccurate, do not have the problem of pipeline cleaning function, and provide the setting of being convenient for on the vehicle, have good self-cleaning, avoid the vehicular slip casting machine device of slip casting pipeline jam effect.
The utility model adopts the technical proposal that:
a vehicle-mounted grouting machine device comprises a powder tank and a water tank, wherein the powder tank is connected with a stirrer through a metering lifting assembly, the discharging ends of the metering lifting assembly are communicated with the feeding hole of the stirrer, the water tank is communicated with the feeding hole of the stirrer through a water conveying pipeline, and a first metering pump is arranged on the water conveying pipeline; a pneumatic regulating valve is arranged at a discharge port of the stirrer and connected with a grouting machine through a material conveying pipeline, the material conveying pipeline is communicated with a feed port of the grouting machine, a second metering pump is arranged at the discharge port of the grouting machine and connected with a grouting pipeline, a pressure control valve is arranged at an air inlet of the grouting machine and connected with an air compressor through a pressure pipeline;
the water tank is also connected with a first cleaning pipeline through a high-pressure water pump, the other end of the first cleaning pipeline is communicated with the inside of the grouting machine through a first cleaning control valve, a second cleaning pipeline is connected between the grouting machine and the stirring machine, two ends of the second cleaning pipeline are respectively communicated with the inside of the grouting machine and the inside of the stirring machine, a second cleaning control valve is arranged on the second cleaning pipeline, the stirring machine is connected with a third cleaning pipeline through a third cleaning control valve, the third cleaning pipeline is communicated with the inside of the stirring machine through the third cleaning control valve, and the other end of the third cleaning pipeline is connected with a waste liquid tank;
the air compressor is communicated with the stirrer through a purging air pipe, and a purging control valve is arranged at one end of the purging air pipe, which is connected with the stirrer;
the vehicle-mounted grouting machine device further comprises a vehicle-mounted generator set, and the vehicle-mounted generator set provides electric energy for the metering lifting assembly, the stirrer, the first metering pump, the grouting machine, the second metering pump, the air compressor and the high-pressure water pump.
Furthermore, the metering and lifting assembly is a screw feeder driven by a stepping motor, and the vehicle-mounted generator set provides electric energy for the stepping motor.
Further, a first pressure sensor is arranged at an air inlet of the grouting machine.
Further, a second pressure sensor is arranged at a discharge port of the grouting machine.
Furthermore, a filter is arranged on the material conveying pipeline between the pneumatic regulating valve and the grouting machine, and the filter is simultaneously positioned on the second cleaning pipeline and communicated with the second cleaning pipeline.
Further, a vehicular slip casting machine device is still including PLC control assembly, and the vehicular generating set provides the electric energy for PLC control assembly, PLC control assembly passes through the circuit and promotes subassembly, mixer, first measuring pump, slip casting machine, second measuring pump, air compressor and high pressure water pump with the measurement respectively and is connected for control measurement promotes opening of subassembly, mixer, first measuring pump, slip casting machine, second measuring pump, air compressor and high pressure water pump and stops.
Furthermore, the PLC control assembly is respectively connected with the pneumatic control valve, the pressure control valve, the first cleaning control valve, the second cleaning control valve, the third cleaning control valve and the purging control valve through circuits and is used for controlling the opening and closing of the pneumatic control valve, the pressure control valve, the first cleaning control valve, the second cleaning control valve, the third cleaning control valve and the purging control valve.
The beneficial effects of the utility model reside in that: the utility model provides a pair of vehicular slip casting machine device is on the basis of normal slip casting pipeline, increase by the high pressure water pump, first flushing pipe way, the second flushing pipe way, the reverse flushing pipeline that third flushing pipe way and setting up the washing control valve on each flushing pipe way constitute, and the forward flushing pipe way that comprises the purge trachea and the purge control valve that sets up on it, can carry out the prewashing to the slip casting pipeline before using through the forward flushing pipeline, guarantee the unobstructed of slip casting pipeline before using, can realize carrying out the reverse water washing to the slip casting pipeline after the slip casting through the reverse flushing pipeline, guarantee to have residual thick liquids in the slip casting pipeline after using, avoid the slip casting pipeline to block up, and the reverse flushing pipeline is connected with the waste liquid tank, can be the unified collection of the waste liquid that washes, avoid polluting; the vehicle-mounted generator set supplies power to the system, and mains supply is not required to be connected when the device is used, so that the application range is wider; the metering and lifting assembly is a screw feeder driven by a stepping motor, so that the raw material proportion of the slurry is more accurate during proportioning; the first pressure sensor at the air inlet of the grouting machine can avoid the damage to the internal structure of the grouting machine due to the overhigh grouting pressure; the second pressure sensor arranged at the discharge port of the grouting machine can avoid the influence of the over-high grouting pressure on the grouting effect; the filter arranged on the material conveying pipeline can prevent unqualified slurry generated by uneven stirring from entering the grouting machine; furthermore, each functional component and valve used in the device are automatically controlled through a PLC control component, so that the labor intensity of a user can be further reduced.
That is, the utility model provides a vehicular slip casting machine device integrates the functions of feeding, stirring, storing, slip casting and cleaning, meets various functions required by the slip casting process, and can greatly reduce the labor intensity of constructors; complete set: the grouting machine is provided with a generator set, a stirrer, an air compressor, a hydraulic pump station, a cleaning pump set, a vacuum suction device and the like, and can meet most process requirements in the grouting process; a PLC control system is adopted, a plurality of sensors and detection devices are arranged, a control interface is scientific and reasonable, and the automatic control system has a full-automatic operation function; accurately controlling the water-cement ratio: the water-cement ratio can be automatically set and can be automatically controlled, the grouting quality is ensured, the automatic metering function of the static blanking state of raw materials is realized, and the material metering error can be strictly controlled within 1.0 percent; a metering pump is arranged to display a coordinate curve of single-hole grouting amount and time in real time and display the total work amount; a pressure control assembly is prepared, the relation between grouting pressure and time can be displayed in real time by a prepared pressure sensor, the grouting pressure can be set through a display screen, the automatic shutdown function of overpressure protection is realized, and the situation that the road surface is arched due to overlarge overpressure grouting amount is prevented; the adopted grouting machine is 3 cylinders, the grouting efficiency is improved by many times compared with that of the traditional single-cylinder grouting machine, and continuous grouting operation can be realized; the adopted PLC control assembly has the functions of automatic storage, recording and data derivation, can automatically record the stirring quantity of grouting materials of the sizing body, the instantaneous grouting quantity and the accumulated grouting quantity data, and can realize the control of the total grouting quantity.
In a word, the utility model provides a pair of vehicular slip casting machine device has and to realize that good pipeline washs, avoids the pipeline to block up, does not need the mediation, and slip casting, availability factor are high, the wide advantage of application scope.
Drawings
Fig. 1 is a schematic structural diagram of a vehicle-mounted grouting machine device provided by the utility model.
In the figure: 1. A powder tank; 2. a water tank; 3. a metering lift assembly; 4. a blender; 5. a filter; 6. grouting machine; 7. an air compressor; 8. a waste liquid tank; 9. a vehicle-mounted generator set; 10. a PLC control component; 11. a water delivery pipeline; 12. a first cleaning pipeline; 13. a second cleaning pipeline; 14. a third cleaning pipeline; 15. a material conveying pipeline; 16. grouting pipelines; 17. a pressure line; 18. purging the air pipe; 19. a first metering pump; 20. a second metering pump; 21. a pneumatic regulating valve; 22. a pressure control valve; 23. a first purge control valve; 24. a second purge control valve; 25. a third purge control valve; 26. a purge control valve; 27. a first pressure sensor; 28. a second pressure sensor; 29. a high pressure water pump.
Detailed Description
The core of the utility model is to provide a vehicular slip casting machine device.
The present invention will be further explained with reference to the accompanying drawings:
a vehicle-mounted grouting machine device is shown in figure 1 and comprises a powder tank 1 and a water tank 2, wherein the powder tank 1 is connected with a stirrer 4 through a metering lifting component 3, the metering lifting component 3 is a spiral feeder driven by a stepping motor, the respective discharge ends of the metering lifting component 3 are communicated with a feed inlet of the stirrer 4, the water tank 2 is communicated with the feed inlet of the stirrer 4 through a water conveying pipeline 11, and a first metering pump 19 is arranged on the water conveying pipeline 11; a pneumatic regulating valve 21 is arranged at the discharge port of the stirring machine 4, the pneumatic regulating valve 21 is connected with a grouting machine 6 through a material conveying pipeline 15, the material conveying pipeline 15 is communicated with the feed port of the grouting machine 6, a second metering pump 20 is arranged at the discharge port of the grouting machine 6 and is connected with a grouting pipeline 16, a pressure control valve 22 is arranged at the air inlet of the grouting machine 6, and the pressure control valve 22 is connected with an air compressor 7 through a pressure pipeline 17; a first pressure sensor 27 is arranged at the air inlet of the slip casting machine 6 and a second pressure sensor 28 is arranged at the discharge of the slip casting machine 6. The grouting machine 6 adopted in the embodiment is of a three-cylinder structure, and can continuously supply materials and continuously construct.
The water tank 2 is also connected with a first cleaning pipeline 12 through a high-pressure water pump 29, the other end of the first cleaning pipeline 12 is communicated with the inside of the grouting machine 6 through a first cleaning control valve 23, a second cleaning pipeline 13 is connected between the grouting machine 6 and the stirring machine 4, two ends of the second cleaning pipeline 13 are respectively communicated with the inside of the grouting machine 6 and the inside of the stirring machine 4, a second cleaning control valve 24 is arranged on the second cleaning pipeline 13, the stirring machine 4 is connected with a third cleaning pipeline 14 through a third cleaning control valve 25, the third cleaning pipeline 14 is communicated with the inside of the stirring machine 4 through the third cleaning control valve 25, and the other end of the third cleaning pipeline 14 is connected with a waste liquid tank 8;
the air compressor 7 is communicated with the stirrer 4 through a purging air pipe 18, and one end of the purging air pipe 18, which is connected with the stirrer 4, is provided with a purging control valve 26;
the material conveying pipeline 15 between the pneumatic regulating valve 21 and the grouting machine 6 is also provided with a filter 5, and the filter 5 is simultaneously positioned on the second cleaning pipeline 13 and communicated with the second cleaning pipeline 13.
The vehicle-mounted grouting machine device further comprises a PLC control component 10, wherein the PLC control component 10 is respectively connected with the metering lifting component 3, the stirrer 4, the first metering pump 19, the grouting machine 6, the second metering pump 20, the air compressor 7 and the high-pressure water pump 29 through circuits and is used for controlling the starting and stopping of the metering lifting component 3, the stirrer 4, the first metering pump 19, the grouting machine 6, the second metering pump 20, the air compressor 7 and the high-pressure water pump 29; meanwhile, the PLC control module 10 is respectively connected to the pneumatic control valve 21, the pressure control valve 22, the first cleaning control valve 23, the second cleaning control valve 24, the third cleaning control valve 25 and the purge control valve 26 through circuits, and is configured to control the opening and closing of the pneumatic control valve 21, the pressure control valve 22, the first cleaning control valve 23, the second cleaning control valve 24, the third cleaning control valve 25 and the purge control valve 26.
The utility model provides a vehicular slip casting machine device is still including vehicular generating set 9, and vehicular generating set 9 provides the electric energy for PLC control assembly 10, measurement lifting unit 3, mixer 4, first measuring pump 19, slip casting machine 6, second measuring pump 20, air compressor 7 and high pressure water pump 29.
When the pneumatic metering pump is used specifically, before the pneumatic metering pump is used, the air compressor 7, the pneumatic regulating valve 21 and the second metering pump 20 are opened, and other components and valves are closed; after the air pressure of the air compressor 7 reaches a set value (usually set to be 0.1 MPa), opening the purging control valve 26, performing forward purging on the pipeline, and testing whether the pneumatic valve is normal; after the purging is finished, closing the purging control valve 26, the pneumatic control valve 21 and the second metering pump 20, adding powder and water into the stirring machine 4 through the metering lifting assembly 3 and the first metering pump 19 according to a set proportioning relation, after the feeding is finished, closing the metering lifting assembly 3 and the first metering pump 19, opening the stirring machine 4, controlling the stirring time through a time relay by the PLC control assembly 10, after the stirring is finished, opening the pneumatic control valve 21, passing through the filter 5, conveying the stirred slurry to the grouting machine 6, after the conveying is finished, closing the pneumatic control valve 21, opening the pressure control valve 22 and the second metering pump 20, and performing grouting operation through the grouting pipeline 16; after the grouting operation is completed, the second metering pump 20 and the pressure control valve 22 are closed, the first cleaning control valve, the second cleaning control valve, the third cleaning control valve and the high-pressure water pump 29 are opened, water in the water tank 2 passes through the first cleaning pipeline, the second cleaning pipeline and the third cleaning pipeline to sequentially clean the grouting machine 6 and the stirrer 4, and the cleaned waste liquid enters the waste liquid tank 8 to complete a work flow.
According to the above-mentioned detailed embodiment, the utility model provides a pair of vehicular slip casting machine device has and to realize that good pipeline washs, avoids the pipeline to block up, does not need the mediation, and slip casting, availability factor are high, the wide advantage of application scope.
Claims (7)
1. The utility model provides a vehicular slip casting machine device which characterized in that: the powder tank is connected with a stirrer through a metering lifting assembly, the discharging ends of the metering lifting assembly are communicated with the feeding hole of the stirrer, the water tank is communicated with the feeding hole of the stirrer through a water conveying pipeline, and a first metering pump is arranged on the water conveying pipeline; a pneumatic regulating valve is arranged at a discharge port of the stirrer and connected with a grouting machine through a material conveying pipeline, the material conveying pipeline is communicated with a feed port of the grouting machine, a second metering pump is arranged at the discharge port of the grouting machine and connected with a grouting pipeline, a pressure control valve is arranged at an air inlet of the grouting machine and connected with an air compressor through a pressure pipeline;
the water tank is also connected with a first cleaning pipeline through a high-pressure water pump, the other end of the first cleaning pipeline is communicated with the inside of the grouting machine through a first cleaning control valve, a second cleaning pipeline is connected between the grouting machine and the stirring machine, two ends of the second cleaning pipeline are respectively communicated with the inside of the grouting machine and the inside of the stirring machine, a second cleaning control valve is arranged on the second cleaning pipeline, the stirring machine is connected with a third cleaning pipeline through a third cleaning control valve, the third cleaning pipeline is communicated with the inside of the stirring machine through the third cleaning control valve, and the other end of the third cleaning pipeline is connected with a waste liquid tank;
the air compressor is communicated with the stirrer through a purging air pipe, and a purging control valve is arranged at one end of the purging air pipe, which is connected with the stirrer;
the vehicle-mounted grouting complete machine device further comprises a vehicle-mounted generator set, and the vehicle-mounted generator set provides electric energy for the metering lifting assembly, the stirrer, the first metering pump, the grouting machine, the second metering pump, the air compressor and the high-pressure water pump.
2. The vehicle-mounted grouting complete machine device according to claim 1, characterized in that: the metering lifting assembly is a screw feeder driven by a stepping motor, and the vehicle-mounted generator set provides electric energy for the stepping motor.
3. The vehicle-mounted grouting complete machine device according to claim 2, characterized in that: and a first pressure sensor is arranged at an air inlet of the grouting machine.
4. The vehicle-mounted grouting complete machine device according to claim 3, characterized in that: and a second pressure sensor is arranged at the discharge port of the grouting machine.
5. The vehicle-mounted grouting complete machine device according to claim 4, characterized in that: and a filter is also arranged on the material conveying pipeline between the pneumatic regulating valve and the grouting machine, and the filter is simultaneously positioned on the second cleaning pipeline and communicated with the second cleaning pipeline.
6. The vehicle-mounted grouting complete machine device according to claim 5, characterized in that: vehicular slip casting complete machine device is still including PLC control assembly, and the vehicular generating set provides the electric energy for PLC control assembly, PLC control assembly passes through the circuit and promotes subassembly, mixer, first measuring pump, slip casting machine, second measuring pump, air compressor and high pressure water pump with the measurement respectively and is connected for control measurement promotes opening of subassembly, mixer, first measuring pump, slip casting machine, second measuring pump, air compressor and high pressure water pump and stops.
7. The vehicle-mounted grouting complete machine device according to claim 6, characterized in that: the PLC control assembly is respectively connected with the pneumatic control valve, the pressure control valve, the first cleaning control valve, the second cleaning control valve, the third cleaning control valve and the purging control valve through circuits and is used for controlling the opening and closing of the pneumatic control valve, the pressure control valve, the first cleaning control valve, the second cleaning control valve, the third cleaning control valve and the purging control valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922289039.0U CN211597758U (en) | 2019-12-19 | 2019-12-19 | Vehicle-mounted grouting machine device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922289039.0U CN211597758U (en) | 2019-12-19 | 2019-12-19 | Vehicle-mounted grouting machine device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211597758U true CN211597758U (en) | 2020-09-29 |
Family
ID=72593487
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922289039.0U Expired - Fee Related CN211597758U (en) | 2019-12-19 | 2019-12-19 | Vehicle-mounted grouting machine device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211597758U (en) |
-
2019
- 2019-12-19 CN CN201922289039.0U patent/CN211597758U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200929 |
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| CF01 | Termination of patent right due to non-payment of annual fee |