CN211595821U - Automatic zinc stripping machine with zinc sheet cleaning device - Google Patents
Automatic zinc stripping machine with zinc sheet cleaning device Download PDFInfo
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- CN211595821U CN211595821U CN201922440126.1U CN201922440126U CN211595821U CN 211595821 U CN211595821 U CN 211595821U CN 201922440126 U CN201922440126 U CN 201922440126U CN 211595821 U CN211595821 U CN 211595821U
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- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 65
- 239000011701 zinc Substances 0.000 title claims abstract description 65
- 229910052725 zinc Inorganic materials 0.000 title claims abstract description 65
- 238000004140 cleaning Methods 0.000 title claims abstract description 44
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 98
- 239000007921 spray Substances 0.000 claims abstract description 51
- 239000007788 liquid Substances 0.000 claims abstract description 23
- 238000010009 beating Methods 0.000 claims abstract description 21
- 238000005507 spraying Methods 0.000 claims abstract description 6
- 238000004062 sedimentation Methods 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 3
- 239000000243 solution Substances 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000003792 electrolyte Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Electrolytic Production Of Metals (AREA)
Abstract
本实用新型涉及一种自动剥锌机,特别是一种带清洗锌片装置的自动剥锌机,包括阴极板输送装置和拍打装置,所述阴极板输送装置包括机架和输送链条,在所述机架上设有拍打工位,所述拍打装置与拍打工位对接;还包括清洗装置,所述清洗装置位于所述拍打工位;所述清洗装置包括水泵、挡液板和至少一对喷淋管;所述水泵的进水口连接外部水源,所述水泵的出水口连接所述喷淋管;所述挡液板包括第一挡液板和第二挡液板,分别设置在所述输送链条的两侧;所述一对喷淋管正对设置在所述输送链条的两侧;所述喷淋管设有若干喷淋孔,用于向阴极板喷洒水。该剥锌机使用水压较小的水流即可将附着在锌片上的污物清除,减缓了液体飞溅。
The utility model relates to an automatic zinc stripping machine, in particular to an automatic zinc stripping machine with a device for cleaning zinc flakes, comprising a cathode plate conveying device and a beating device. The cathode plate conveying device comprises a frame and a conveying chain. The frame is provided with a beating station, and the beating device is docked with the beating station; it also includes a cleaning device, the cleaning device is located at the beating station; the cleaning device includes a water pump, a liquid baffle and at least one pair of a spray pipe; the water inlet of the water pump is connected to an external water source, and the water outlet of the water pump is connected to the spray pipe; the liquid baffle includes a first liquid baffle and a second liquid baffle, which are respectively arranged on the the two sides of the conveying chain; the pair of spray pipes are arranged opposite to the two sides of the conveying chain; the spray pipes are provided with a plurality of spray holes for spraying water to the cathode plate. The zinc stripping machine can remove the dirt adhering to the zinc flakes by using the water flow with low water pressure, which slows down the splash of liquid.
Description
技术领域technical field
本实用新型涉及一种自动剥锌机,特别是一种带清洗锌片装置的自动剥锌机。The utility model relates to an automatic zinc stripping machine, in particular to an automatic zinc stripping machine with a device for cleaning zinc flakes.
背景技术Background technique
在电解锌生产过程中,阴极锌出槽时,锌片表面往往会粘有电解液,部分阴极锌表面局部粘带少量阳极泥,导致锌片含铅增加,影响锌片质量。In the production process of electrolytic zinc, when the cathode zinc is discharged from the tank, the surface of the zinc sheet often adheres to the electrolyte, and a small amount of anode sludge is locally adhered to the surface of some cathode zinc, which leads to an increase in the lead content of the zinc sheet and affects the quality of the zinc sheet.
目前,通常采用自动剥锌机将锌片从阴极板上剥离下来。再通过单独的清洗工序,对上述污染物进行清洗。采用人工操作,需要增加工人工作量,增加了人工成本;采用自动清洗线,则需要占用一定场地,难于在已有生产线上增加清洗工位。使用的高压水飞溅容易腐蚀周边设备。At present, the zinc flakes are usually peeled off from the cathode plate by an automatic zinc stripper. Then, through a separate cleaning process, the above-mentioned pollutants are cleaned. Manual operation requires an increase in the workload of workers and labor costs; when an automatic cleaning line is used, it needs to occupy a certain space, and it is difficult to add cleaning stations to the existing production line. The splash of high-pressure water used can easily corrode peripheral equipment.
采用单独清洗工序增加了生产成本,不利于电解锌生产。The use of a separate cleaning process increases the production cost, which is not conducive to the production of electrolytic zinc.
实用新型内容Utility model content
本实用新型的目的在于:针对现有技术中电解锌生产中在对锌片表面污物进行清洗时,成本高的问题,提供一种剥锌机用的清洗锌片装置。The purpose of the utility model is to provide a zinc flake cleaning device for a zinc stripping machine in view of the problem of high cost when cleaning the surface dirt of zinc flakes in the production of electrolytic zinc in the prior art.
为了实现上述目的,本实用新型采用的技术方案为:In order to achieve the above purpose, the technical scheme adopted by the present utility model is:
一种带清洗锌片装置的自动剥锌机,包括阴极板输送装置和拍打装置,所述阴极板输送装置包括机架和输送链条,在所述机架上设有拍打工位,所述拍打装置与拍打工位对接;该自动剥锌机还包括清洗装置,所述清洗装置位于所述拍打工位;An automatic zinc stripping machine with a device for cleaning zinc flakes includes a cathode plate conveying device and a beating device, the cathode plate conveying device includes a frame and a conveying chain, and a beating station is arranged on the frame, and the beating The device is docked with the beating station; the automatic zinc stripping machine also includes a cleaning device, and the cleaning device is located at the beating station;
所述清洗装置包括水泵喷淋管;The cleaning device includes a water pump spray pipe;
所述水泵的进水口连接外部水源,所述水泵的出水口连接所述喷淋管;The water inlet of the water pump is connected to an external water source, and the water outlet of the water pump is connected to the spray pipe;
所述喷淋管设有若干喷淋孔,用于向阴极板喷洒水。The spray pipe is provided with several spray holes for spraying water to the cathode plate.
通过在拍打工位设置清洗装置,实现在拍打的同时进行喷淋冲洗,附着在锌片上的污物在较小水压下即可脱落。减少了水压力过大造成的液体飞溅。同时,对水泵供水水压要求小,设备成本低。避免使用单独的清洗工序,不占用额外的生产线场地。By arranging a cleaning device at the beating station, spraying and flushing can be performed at the same time as beating, and the dirt adhering to the zinc flakes can be dropped off under a small water pressure. Reduced liquid splash caused by excessive water pressure. At the same time, the requirement for water pressure of water pump is small, and the equipment cost is low. Avoid the use of a separate cleaning process and do not occupy additional production line space.
作为本实用新型的优选方案,所述清洗装置还包括挡液板(2),所述挡液板(2)包括第一挡液板和第二挡液板,分别设置在所述输送链条的两侧。As a preferred solution of the present invention, the cleaning device further includes a liquid baffle (2), and the liquid baffle (2) includes a first liquid baffle and a second liquid baffle, which are respectively arranged at the end of the conveying chain. both sides.
设置挡液板,避免在水喷洒过程中四处飞溅,影响其他设备的正常运行。作为本实用新型的优选方案,所述喷淋管(1)包括至少一对喷淋管,所述一对喷淋管(1)正对设置在所述输送链条的两侧。Set up a liquid baffle to avoid splashing around during the water spraying process and affect the normal operation of other equipment. As a preferred solution of the present invention, the spray pipe (1) includes at least a pair of spray pipes, and the pair of spray pipes (1) are disposed on both sides of the conveyor chain facing each other.
喷淋管成对设置在输送链条的两侧,可以是一对,也可以是多对。喷淋孔设置在喷淋管朝向输送链条的一侧。相对设置的喷淋管同时工作,避免水流冲击造成的晃动。The spray pipes are arranged in pairs on both sides of the conveyor chain, which can be one pair or multiple pairs. The spray holes are arranged on the side of the spray pipe facing the conveyor chain. The oppositely arranged spray pipes work at the same time to avoid shaking caused by the impact of water flow.
作为本实用新型的优选方案,所述喷淋孔均匀分布在所述喷淋管上。As a preferred solution of the present invention, the spray holes are evenly distributed on the spray pipe.
作为本实用新型的优选方案,所述清洗装置还包括收水槽和集水池;As a preferred solution of the present utility model, the cleaning device further comprises a water collecting tank and a water collecting tank;
所述收水槽位于所述挡液板下方,用于将喷洒的水收集至所述集水池;The water collecting tank is located below the liquid baffle, and is used for collecting the sprayed water to the water collecting tank;
所述水泵的进水口连接所述集水池。The water inlet of the water pump is connected to the sump.
通过设置收水槽和集水池,实现水的循环利用,避免浪费,降低成本。By setting the water collection tank and the water collection tank, the recycling of water is realized, waste is avoided and costs are reduced.
作为本实用新型的优选方案,所述集水池内设有过滤网;As a preferred solution of the present invention, a filter screen is provided in the water collection tank;
所述过滤网将所述集水池分割为沉淀区和过滤区;The filter screen divides the sump into a sedimentation area and a filter area;
所述收水槽连通所述沉淀区;所述水泵的进水口连通所述过滤区。The water collecting tank is connected to the sedimentation area; the water inlet of the water pump is connected to the filtering area.
通过设置过滤网,避免污物进入水泵,对水泵或喷淋管造成堵塞。也避免了水流中的颗粒对锌片造成损伤和二次污染。By setting the filter screen, the dirt can be prevented from entering the water pump and causing blockage of the water pump or spray pipe. It also prevents the particles in the water flow from causing damage and secondary pollution to the zinc flakes.
作为本实用新型的优选方案,所述过滤区设有遮尘盖。As a preferred solution of the present invention, the filter area is provided with a dust cover.
通过设置遮尘盖,避免其他污物落入过滤区。By setting up a dust cover, prevent other dirt from falling into the filter area.
作为本实用新型的优选方案,所述喷淋孔的喷水角度向下偏转10~30度。As a preferred solution of the present invention, the water spray angle of the spray hole is deflected downward by 10-30 degrees.
喷淋孔向下倾斜,使得水流有一个向下分力,利于污物在水流冲击下向下方移动。角度过小时,向下的分力不足;角度过大时,水流的水平分力降低,对污物的横向冲击不足。The spray holes are inclined downward, so that the water flow has a downward component force, which is conducive to the downward movement of the dirt under the impact of the water flow. When the angle is too small, the downward component force is insufficient; when the angle is too large, the horizontal component force of the water flow is reduced, and the lateral impact on the dirt is insufficient.
作为本实用新型的优选方案,所述喷淋孔的喷水角度向下偏转15~20度。As a preferred solution of the present invention, the water spray angle of the spray holes is deflected downward by 15-20 degrees.
在上述角度范围内,水流的水平分力和向下分力,分配合理。更适用于对锌片污物的冲洗,降低了对水压的要求,在较低的水压下即可实现清洗。Within the above angle range, the distribution of the horizontal component force and the downward component force of the water flow is reasonable. It is more suitable for the washing of zinc flakes dirt, which reduces the requirement for water pressure, and can be cleaned under lower water pressure.
作为本实用新型的优选方案,所述水泵与所述喷淋管通过软管连接,所述软管配浮动接头。更便于安装和固定。As a preferred solution of the present invention, the water pump and the spray pipe are connected by a hose, and the hose is equipped with a floating joint. Easier to install and fix.
综上所述,由于采用了上述技术方案,本实用新型的有益效果是:To sum up, due to the adoption of the above-mentioned technical solutions, the beneficial effects of the present utility model are:
1、本实用新型的带清洗锌片装置的自动剥锌机,通过在拍打工位设置清洗装置,使用水压较小的水流即可将附着在锌片上的污物清除。1. The automatic zinc stripping machine with a device for cleaning zinc flakes of the present utility model can remove the dirt attached to the zinc flakes by setting the cleaning device in the beating station and using a water flow with a small water pressure.
2、本实用新型的带清洗锌片装置的自动剥锌机,通过设置带过滤网的集水槽,实现水循环使用的同时,避免了水泵和喷淋管堵塞,也避免了水流中的颗粒对锌片的损伤和二次污染。2. The automatic zinc stripping machine with the zinc flake cleaning device of the present utility model, by setting a water collecting tank with a filter screen, realizes the water circulation and at the same time avoids the blockage of the water pump and the spray pipe, and also avoids the particles in the water flow to the zinc. damage and secondary contamination.
3、本实用新型的带清洗锌片装置的自动剥锌机,通过合理设置喷淋孔的喷射角度,使得水流的水平和向下的分力更适于清理锌片上的污物,降低了清洗所需要的水压。3. The automatic zinc stripping machine with the zinc flake cleaning device of the present utility model, by reasonably setting the spray angle of the spray hole, makes the horizontal and downward force of the water flow more suitable for cleaning the dirt on the zinc flakes, reducing the cleaning time. required water pressure.
附图说明Description of drawings
图1是本实用新型的结构俯视图示意图。FIG. 1 is a schematic top view of the structure of the present invention.
图2是本实用新型的结构左视图示意图。Figure 2 is a schematic diagram of the left side view of the structure of the present invention.
图标:1-喷淋管;2-挡液板;3-喷淋孔;4-水泵;5-过滤网;6-集水池;7-档杆;8-阴极板;9-拍打装置;10-收水槽。Icons: 1-spray pipe; 2-liquid baffle; 3-spray hole; 4-water pump; 5-filter; 6-sump; 7-gear bar; 8-cathode plate; 9-beating device; 10 - Sink.
具体实施方式Detailed ways
下面结合附图,对本实用新型作详细的说明。The present utility model will be described in detail below in conjunction with the accompanying drawings.
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.
实施例1Example 1
一种带清洗锌片装置的自动剥锌机,如图1和图2所示,包括阴极板输送装置和拍打装置9,所述阴极板输送装置包括机架和输送链条,在所述机架上设有拍打工位,所述拍打装置与拍打工位对接;所述机架包括档杆7,阴极板8在输送链条的带动下依次经过各工位。该自动剥锌机还包括清洗装置,所述清洗装置位于所述拍打工位;所述清洗装置包括水泵4和至少一对喷淋管1,以及收水槽10和集水池6,所述收水槽10位于所述挡液板下方,用于将喷洒的水收集至所述集水池;所述集水池6内设有过滤网5,所述过滤网5将所述集水池分割为沉淀区和过滤区;所述收水槽10连通所述沉淀区;所述水泵4的进水口连通所述过滤区。;所述一对喷淋管1正对设置在所述输送链条的两侧;所述喷淋管1设有若干喷淋孔3,用于向阴极板8喷洒水;所述挡液板2包括第一挡液板和第二挡液板,分别设置在所述输送链条的两侧。An automatic zinc stripping machine with a device for cleaning zinc flakes, as shown in Figures 1 and 2, includes a cathode plate conveying device and a beating device 9. The cathode plate conveying device includes a frame and a conveying chain. There is a beating station on the above, and the beating device is connected with the beating station; the frame includes a
当剥锌机开始工作时,启动水泵4,水通过管路进入两个相对的喷射管1,当输送链条挂钩上带芯片的阴极板通过自动剥锌机拍打工位时,阴极板在此停留6-10s时间,带一定压力的水同时从两边喷射到阴极板的两个面上,将附着在锌片上的阳极泥或电解液杂质冲洗掉。带有污物的水经过收水槽10收集至集水池6内;经过过滤网5过滤后的水进入水泵4重复利用。When the zinc stripping machine starts to work, start the water pump 4, and the water enters the two opposite jet pipes 1 through the pipeline. When the cathode plate with chips on the conveyor chain hook is beaten by the automatic zinc stripping machine, the cathode plate stays here. For 6-10s, water with a certain pressure is sprayed from both sides to both sides of the cathode plate at the same time, and the anode slime or electrolyte impurities attached to the zinc sheet are washed away. The water with dirt is collected in the water collecting tank 6 through the
本实施例中,集水池10为由δ=5mm的316L不锈钢钢板做的长*宽*深=2.4m*1.0m*0.5m的池子,池分沉淀区和过滤区,过滤区与沉淀区用不锈钢钢丝网隔离开,并在上面加盖,防止粗颗粒等杂质通过泵进入喷射管堵塞喷射口。水泵4为卧式单级化工泵,型号为D40-250A(YE2-30M2-4电机),流量2.8m³/h、 扬程16米。水泵4出口连接软管为φ10塑料软管配浮动接头,便于安装和固定。喷射管1由两根φ32的316L不锈钢组成,每根管上钻有30个φ3.2的喷淋孔3,按照下倾20°角度对称安装在剥锌机档杆7上。挡液板2用PP板,防止喷射水飞溅到电器设备上。In this embodiment, the
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116377523A (en) * | 2023-03-21 | 2023-07-04 | 广西田阳桂航锰业有限公司 | A stripping device for electrolytic manganese metal preparation |
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2019
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116377523A (en) * | 2023-03-21 | 2023-07-04 | 广西田阳桂航锰业有限公司 | A stripping device for electrolytic manganese metal preparation |
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