CN211595704U - Steel slag recycling and smelting system - Google Patents

Steel slag recycling and smelting system Download PDF

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CN211595704U
CN211595704U CN201922484676.3U CN201922484676U CN211595704U CN 211595704 U CN211595704 U CN 211595704U CN 201922484676 U CN201922484676 U CN 201922484676U CN 211595704 U CN211595704 U CN 211595704U
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smelting
pelletizing
steel slag
iron
furnace body
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陈学文
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Panzhihua Henghao Foundry Co ltd
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Abstract

The utility model discloses a steel slag recovery smelting system, which comprises a crushing device, a smelting device, a heat supplementing device, a pelletizing device and a tail gas treatment device; the smelting device comprises a smelting furnace, the smelting furnace comprises a closed furnace body, a heating module is arranged on the inner wall of the furnace body, a feeding hole is formed in the upper end of the smelting furnace, a discharging hole is formed in the bottom of the smelting furnace, an air inlet pipe is arranged on the side wall of the smelting furnace, an exhaust pipe is arranged at the top of the smelting furnace, and the distance between the air inlet pipe and the bottom of the furnace body accounts for 1/6-; the pelletizing device is connected with the feed inlet, the crushing device is connected with the pelletizing device, and the tail gas treatment device is connected with the air outlet pipe. The smelting system with the structure can effectively solve the problem of difficult recovery of the existing steel production waste.

Description

一种钢铁炉渣回收冶炼系统A kind of iron and steel slag recovery smelting system

技术领域technical field

本实用新型涉及一种冶炼系统,具体涉及一种钢铁炉渣回收冶炼系统。The utility model relates to a smelting system, in particular to a steel slag recovery smelting system.

背景技术Background technique

钢铁生产过程中产生大量的含铁废料,其成份复杂,除了含有大量铁元素,还含有可观的其他各种金属元素,以及其他无机非金属杂质。目前较常见的处理方法是将其作为基建填充材料或是作为固体废弃物掩埋。从可持续发展的角度看,废弃物是放错了位置的资源,对含铁废料的填埋处理方式造成大量资源浪费,同时,也会对环境产生不利影响。特别是在现阶段可供开采的高品位铁矿石储量已经不多的情况下,含有一定量可回收金属的钢铁冶炼废料具有较高的经济价值。目前,使用钢铁生产废料作为冶炼原料的技术还存在不足,包括生产成本高,回收率低等问题,需要对熔炼系统进行合理设计。A large amount of iron-containing waste is produced in the process of iron and steel production, and its composition is complex. In addition to containing a large amount of iron elements, it also contains considerable other various metal elements, as well as other inorganic non-metallic impurities. At present, the most common treatment method is to use it as an infrastructure fill material or as a landfill as solid waste. From the perspective of sustainable development, waste is a misplaced resource, which causes a lot of waste of resources for the landfill treatment of iron-containing waste, and at the same time, it also has an adverse impact on the environment. Especially when there are not many high-grade iron ore reserves available for mining at this stage, iron and steel smelting waste containing a certain amount of recoverable metal has high economic value. At present, there are still deficiencies in the technology of using iron and steel production waste as raw materials for smelting, including high production costs and low recovery rates, and a reasonable design of the smelting system is required.

实用新型内容Utility model content

针对上述现有技术,本实用新型提供一种钢铁炉渣回收冶炼系统,以解决现有钢铁生产废料回收困难的问题。Aiming at the above-mentioned prior art, the utility model provides a steel slag recovery and smelting system, so as to solve the problem of the difficulty of recovery of the existing steel production waste.

为了达到上述目的,本实用新型所采用的技术方案是:提供一种钢铁炉渣回收冶炼系统,包括破碎装置、冶炼装置、补热装置、造球装置和尾气处理装置;冶炼装置包括冶炼炉,冶炼炉包括封闭的炉体,炉体内壁设置有加热模块,上端设置有进料口,底部设置有出料口,侧壁设置有进气管,顶部设置有排气管,进气管与炉体底部之间的距离占整个冶炼炉高度的

Figure BDA0002348810800000011
造球装置与进料口相连接,破碎装置与造球装置相连接,尾气处理装置与出气管相连接。In order to achieve the above-mentioned purpose, the technical scheme adopted by the present utility model is to provide a steel slag recovery and smelting system, including a crushing device, a smelting device, a heat supplement device, a pelletizing device and a tail gas treatment device; the smelting device includes a smelting furnace, a smelting The furnace includes a closed furnace body, the inner wall of the furnace is provided with a heating module, the upper end is provided with a feeding port, the bottom is provided with a discharging port, the side wall is provided with an air intake pipe, and the top is provided with an exhaust pipe, and the air intake pipe is provided with the bottom of the furnace body. The distance between them accounts for the entire height of the smelting furnace
Figure BDA0002348810800000011
The pelletizing device is connected with the feeding port, the crushing device is connected with the pelletizing device, and the tail gas treatment device is connected with the gas outlet pipe.

在上述技术方案的基础上,本实用新型还可以做如下改进。On the basis of the above technical solutions, the utility model can also be improved as follows.

进一步,破碎装置包括破碎机和振动筛,振动筛位于破碎机下方,振动筛下方设置有传输带,振动筛与造球装置通过传输带相连接。Further, the crushing device includes a crusher and a vibrating screen, the vibrating screen is located below the crusher, a conveyor belt is arranged below the vibrating screen, and the vibrating screen and the pelletizing device are connected by the conveyor belt.

进一步,造球装置包括支架、电机和造球盘,电机固定于支架顶端,造球盘倾斜连接于电机上;造球盘的盘面上设置有刮刀和雾化喷水管。Further, the pelletizing device includes a bracket, a motor and a pelletizing disk, the motor is fixed on the top of the bracket, and the pelletizing disk is connected to the motor obliquely; a scraper and an atomizing water spray pipe are arranged on the disk surface of the pelletizing disk.

进一步,造球盘的倾斜角度为30°~45°。Further, the inclination angle of the pelletizing disc is 30°˜45°.

进一步,补热装置包括燃烧机和鼓风机,燃烧机通过输热管与进气管相连接,鼓风机与输热管相通。Further, the heat supplement device includes a burner and a blower, the burner is connected with the air intake pipe through a heat transfer pipe, and the blower communicates with the heat transfer pipe.

进一步,尾气处理装置包括依次连接的冷却塔、过滤器、抽风机和烟囱,冷却塔的入口与排气管相连接。Further, the exhaust gas treatment device includes a cooling tower, a filter, an exhaust fan and a chimney connected in sequence, and the inlet of the cooling tower is connected with the exhaust pipe.

进一步,加热模块与炉体外壁之间设置有保温层。Further, an insulating layer is provided between the heating module and the outer wall of the furnace.

进一步,加热模块为电加热丝或燃气加热管。Further, the heating module is an electric heating wire or a gas heating tube.

本实用新型的有益效果是:The beneficial effects of the present utility model are:

1.本实用的冶炼系统,能够处理成分复杂、铁含量低的钢铁废料,将其作为冶炼原料,通过破碎、造球、冶炼等过程,实现铁的冶炼和高效回收,同时回收其他挥发性元素,整个系统资源回收率高,无有害物排放。1. The practical smelting system can handle the iron and steel waste with complex composition and low iron content, and use it as a smelting raw material. Through processes such as crushing, pelletizing, and smelting, the smelting and efficient recovery of iron are realized, and other volatile elements are recovered simultaneously. , The whole system has a high resource recovery rate and no harmful emissions.

2.本实用的冶炼系统中破碎装置和造球装置联合使用,可以将钢铁炉渣粉碎至合适粒径并制成球状,更加有利于炉渣中有用成分的析出,冶炼效率大大提高。2. The combined use of the crushing device and the pelletizing device in the smelting system of the present invention can pulverize the steel slag to a suitable particle size and make it into a spherical shape, which is more conducive to the precipitation of useful components in the slag and greatly improves the smelting efficiency.

3.本实用的冶炼装置设置有补热装置,补热装置可以为冶炼装置提供额外的热量,使冶炼炉内的物料冶炼更加彻底,同时可以使冶炼炉内的热量分布更加均匀,进一步提升冶炼效率。3. The smelting device of the present invention is provided with a heat supplementing device, which can provide additional heat for the smelting device, so that the material in the smelting furnace can be smelted more thoroughly, and at the same time, the heat distribution in the smelting furnace can be more uniform, and the smelting can be further improved. efficiency.

4.本实用的冶炼系统设置有尾气处理装置,可以对冶炼后的尾气进行净化处理,可有效避免造成环境污染。4. The smelting system of the present invention is provided with a tail gas treatment device, which can purify the tail gas after smelting, and can effectively avoid environmental pollution.

附图说明Description of drawings

图1为本实用各部件的连接关系示意图;Fig. 1 is the connection relation schematic diagram of each component of the utility;

图2为冶炼装置的剖视图;2 is a cross-sectional view of a smelting device;

图3为破碎装置的主视图;Figure 3 is a front view of the crushing device;

图4为造球装置的左视图;Figure 4 is a left side view of the pelletizing device;

图5为造球装置的主视图;5 is a front view of the pelletizing device;

图6为尾气处理装置各部件的连接示意图;Fig. 6 is the connection schematic diagram of each component of the exhaust gas treatment device;

其中,1、破碎装置;11、破碎机;12、振动筛;13、传输带;2、造球装置;21、支架;22、电机;23、造球盘;3、冶炼装置;31、炉体;32、进料口;33、进气管;34、出料口;35、加热模块;36、出气管;4、补热装置;41、燃烧机;42、输热管;43、鼓风机;5、尾气处理装置;51、冷却塔;52、过滤器;53、抽风机;54、烟囱。1. Crushing device; 11. Crusher; 12. Vibrating screen; 13. Conveyor belt; 2. Pelletizing device; 21. Bracket; 22. Motor; 23. Pelletizing disc; 3. Smelting device; body; 32, feed port; 33, air inlet pipe; 34, discharge port; 35, heating module; 36, air outlet pipe; 4, heat supplement device; 41, burner; 42, heat transfer pipe; 43, blower; 5 51, cooling tower; 52, filter; 53, exhaust fan; 54, chimney.

具体实施方式Detailed ways

下面结合附图对本实用新型的具体实施方式做详细的说明。The specific embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.

本实用新型的实施例中,如图1~6所示,提供一种钢铁炉渣回收冶炼系统,本实用中的冶炼系统包括破碎装置1、冶炼装置2、补热装置3、造球装置2和尾气处理装置5。如图2所示,冶炼装置3包括一台冶炼炉,冶炼炉包括封闭的炉体31,炉体31采用合金钢制成,炉体31内壁嵌装有加热模块35,加热模块35用于对炉体31内的物料进行加热冶炼;根据使用场景可以选择电加热方式、蒸汽加热方式或燃气加热方式等对物料进行加热,与之相对的,加热模块35可以为电加热丝、加热管或燃气加热管等。另外,为了降低热量损耗,同时避免对操作者造成烫伤,在热模块35与炉体31的外壁之间设置有保温层。炉体31上端设置有进料口32,待冶炼的物料通过进料口32进入炉体31;炉体31底部设置有出料口34,出料口处设置有放料阀门,物料冶炼完成后打开放料阀门放出冶炼后的物料;炉体31侧壁设置有进气管33,且进气管33与炉体31底部之间的距离占整个炉体31高度的

Figure BDA0002348810800000041
可以通过进气管33向炉体31内补充热气,以更好地对物料进行冶炼;炉体31顶部设置有排气管36,物料冶炼产生的废气通过排气管36排除,经过废气处理装置5处理后直接排入大气。造球装置2与进料口32相连接,破碎装置1与造球装置2相连接。In the embodiment of the present invention, as shown in Figures 1 to 6, a steel slag recovery and smelting system is provided. The smelting system in the present invention includes a crushing device 1, a smelting device 2, a heat supplement device 3, a pelletizing device 2 and a Exhaust gas treatment device 5. As shown in FIG. 2, the smelting device 3 includes a smelting furnace. The smelting furnace includes a closed furnace body 31. The furnace body 31 is made of alloy steel. A heating module 35 is embedded in the inner wall of the furnace body 31. The heating module 35 is used for The materials in the furnace body 31 are heated and smelted; according to the usage scenario, electric heating, steam heating or gas heating can be selected to heat the materials. On the contrary, the heating module 35 can be electric heating wire, heating pipe or gas heating heating tube, etc. In addition, in order to reduce heat loss and avoid scalding to the operator at the same time, a thermal insulation layer is provided between the heat module 35 and the outer wall of the furnace body 31 . The upper end of the furnace body 31 is provided with a feeding port 32, and the material to be smelted enters the furnace body 31 through the feeding port 32; the bottom of the furnace body 31 is provided with a discharging port 34, and a discharging valve is provided at the discharging port. Open the discharge valve to release the smelted material; the side wall of the furnace body 31 is provided with an air intake pipe 33, and the distance between the air intake pipe 33 and the bottom of the furnace body 31 accounts for 30% of the height of the entire furnace body 31.
Figure BDA0002348810800000041
The furnace body 31 can be supplemented with hot air through the intake pipe 33 to better smelt the materials; an exhaust pipe 36 is provided on the top of the furnace body 31, and the exhaust gas generated by the material smelting is discharged through the exhaust pipe 36 and passes through the exhaust gas treatment device 5 Directly discharged into the atmosphere after treatment. The pelletizing device 2 is connected with the feeding port 32 , and the crushing device 1 is connected with the pelletizing device 2 .

如图3所示,破碎装置1包括破碎机11和振动筛12,振动筛12位于破碎机11出口下方,振动筛12对经过破碎机11破碎后的钢铁炉渣进行筛分,粒径达到要求的炉渣粉末落入位于振动筛12下方的传输带13上,传输带13将粉碎后的炉渣运送至造球装置2进行造球。As shown in FIG. 3 , the crushing device 1 includes a crusher 11 and a vibrating screen 12. The vibrating screen 12 is located below the outlet of the crusher 11. The vibrating screen 12 screens the steel slag crushed by the crusher 11, and the particle size reaches the required size. The slag powder falls on the conveyor belt 13 located under the vibrating screen 12, and the conveyor belt 13 transports the crushed slag to the pelletizing device 2 for pelletizing.

如图4~5所示,造球装置2包括支架21、电机22和造球盘23;电机22固定于支架21顶端,造球盘23呈圆形并以30°~45°的倾斜角倾斜固定连接于电机22上,在电机22的带动下,造球盘23可以做旋转运动;造球盘23的盘面上设置有刮刀24和雾化喷水管25。传输带13将粉碎后的炉渣送至造球盘23内,造球盘23转动的同时雾化喷水管25喷水,通过转动将炉渣粉末制成球状。As shown in Figures 4 to 5, the ball making device 2 includes a bracket 21, a motor 22 and a ball making disc 23; the motor 22 is fixed on the top of the support 21, and the ball making disc 23 is circular and inclined at an inclination angle of 30° to 45° It is fixedly connected to the motor 22, and driven by the motor 22, the pelletizing disc 23 can rotate; The conveyor belt 13 sends the pulverized slag into the pelletizing disc 23, and the atomizing water spray pipe 25 sprays water while the pelletizing disc 23 rotates, and the slag powder is made into a spherical shape by rotating.

球状的炉渣进入冶炼装置2进行冶炼,冶炼过程中通过加热模块35对物料进行加热,为了提升冶炼效果,可以向炉体31内补充热量,使物料受热更加均匀。本实用中热量补充通过补热装置4实现,如图1所示,补热装置4包括燃烧机41和鼓风机43,燃烧机41通过输热管42与炉体31上的进气管33相连接,鼓风机43与输热管42相通。燃烧机41燃烧产生的热量通过鼓风机43和输热管42送入炉体31内部,为炉体31中物料的冶炼补充热量。The spherical slag enters the smelting device 2 for smelting. During the smelting process, the material is heated by the heating module 35. In order to improve the smelting effect, heat can be added to the furnace body 31 to make the material more uniformly heated. In the present invention, the heat supplement is realized by the heat supplement device 4. As shown in FIG. 1, the heat supplement device 4 includes a burner 41 and a blower 43. The burner 41 is connected to the air inlet pipe 33 on the furnace body 31 through a heat transfer pipe 42. The blower 43 communicates with the heat transfer pipe 42 . The heat generated by the combustion of the burner 41 is sent into the furnace body 31 through the blower 43 and the heat transfer pipe 42 to supplement heat for the smelting of the materials in the furnace body 31 .

物料冶炼过程中会产生大量的废气,如果不进行处理而直接排放会造成大气污染。基于此,本实用中的冶炼系统设置有尾气处理装置5。如图6所示,尾气处理装置5包括依次连接的冷却塔51、过滤器52、抽风机53和烟囱54,冷却塔51的入口与排气管36相连接。物料冶炼后的废气在抽风机53的作用下通过排气管36进入冷却塔51,充分冷却后进入过滤器52,过滤器52过滤吸附废气中的颗粒杂质以及有害物质,使废气达到直接排放标准,最后通过烟囱54排入大气。A large amount of waste gas will be generated during the material smelting process, and if it is directly discharged without treatment, it will cause air pollution. Based on this, the smelting system in the present invention is provided with an exhaust gas treatment device 5 . As shown in FIG. 6 , the exhaust gas treatment device 5 includes a cooling tower 51 , a filter 52 , an exhaust fan 53 and a chimney 54 connected in sequence, and the inlet of the cooling tower 51 is connected with the exhaust pipe 36 . The exhaust gas after material smelting enters the cooling tower 51 through the exhaust pipe 36 under the action of the exhaust fan 53, and enters the filter 52 after being fully cooled. , and finally discharged into the atmosphere through the chimney 54 .

虽然结合附图对本实用新型的具体实施方式进行了详细地描述,但不应理解为对本专利的保护范围的限定。在权利要求书所描述的范围内,本领域技术人员不经创造性劳动即可作出的各种修改和变形仍属本专利的保护范围。Although the specific embodiments of the present invention have been described in detail with reference to the accompanying drawings, they should not be construed as limiting the protection scope of the present patent. Within the scope described in the claims, various modifications and variations that can be made by those skilled in the art without creative efforts still belong to the protection scope of this patent.

Claims (8)

1.一种钢铁炉渣回收冶炼系统,其特征在于:包括破碎装置(1)、冶炼装置(3)、补热装置(4)、造球装置(2)和尾气处理装置(5);所述冶炼装置(3)包括冶炼炉,所述冶炼炉包括封闭的炉体(31),所述炉体(31)内壁设置有加热模块(35),上端设置有进料口(32),底部设置有出料口(34),侧壁设置有进气管(33),顶部设置有排气管(36),所述进气管(33)与炉体(31)底部之间的距离占整个炉体(31)高度的1/6~1/4;所述造球装置(2)与所述进料口(32)相连接,所述破碎装置(1)与所述造球装置(2)相连接,所述尾气处理装置(5)与所述排气管(36)相连接。1. A steel slag recovery smelting system, characterized in that: comprising a crushing device (1), a smelting device (3), a heat supplement device (4), a pelletizing device (2) and a tail gas treatment device (5); the described The smelting device (3) includes a smelting furnace, the smelting furnace includes a closed furnace body (31), a heating module (35) is provided on the inner wall of the furnace body (31), a feeding port (32) is provided at the upper end, and a bottom is provided with a heating module (35). There is a discharge port (34), an air inlet pipe (33) is arranged on the side wall, and an exhaust pipe (36) is arranged on the top, and the distance between the air inlet pipe (33) and the bottom of the furnace body (31) accounts for the whole furnace body. (31) 1/6 to 1/4 of the height; the pelletizing device (2) is connected to the feed port (32), and the crushing device (1) is connected to the pelletizing device (2) connected, the exhaust gas treatment device (5) is connected with the exhaust pipe (36). 2.根据权利要求1所述的钢铁炉渣回收冶炼系统,其特征在于:所述破碎装置(1)包括破碎机(11)和振动筛(12),所述振动筛(12)位于所述破碎机(11)下方,所述振动筛(12)下方设置有传输带(13),所述振动筛(12)与所述造球装置(2)通过所述传输带(13)相连接。2. The iron and steel slag recovery and smelting system according to claim 1, characterized in that: the crushing device (1) comprises a crusher (11) and a vibrating screen (12), and the vibrating screen (12) is located in the crushing Below the machine (11), a conveyor belt (13) is arranged below the vibrating screen (12), and the vibrating screen (12) is connected with the pelletizing device (2) through the conveyor belt (13). 3.根据权利要求1所述的钢铁炉渣回收冶炼系统,其特征在于:所述造球装置(2)包括支架(21)、电机(22)和造球盘(23),所述电机(22)固定于所述支架(21)顶端,所述造球盘(23)倾斜连接于所述电机(22)上;所述造球盘(23)的盘面上设置有刮刀(24)和雾化喷水管(25)。3. The iron and steel slag recovery and smelting system according to claim 1, characterized in that: the pelletizing device (2) comprises a bracket (21), a motor (22) and a pelletizing disc (23), the motor (22) ) is fixed on the top of the bracket (21), and the pelletizing disc (23) is obliquely connected to the motor (22); the disc surface of the pelletizing disc (23) is provided with a scraper (24) and an atomizer Sprinkler hose (25). 4.根据权利要求3所述的钢铁炉渣回收冶炼系统,其特征在于:所述造球盘(23)的倾斜角度为30°~45°。4 . The iron and steel slag recovery and smelting system according to claim 3 , wherein the inclination angle of the pelletizing disc ( 23 ) is 30°˜45°. 5 . 5.根据权利要求1所述的钢铁炉渣回收冶炼系统,其特征在于:所述补热装置(4)包括燃烧机(41)和鼓风机(43),所述燃烧机(41)通过输热管(42)与所述进气管(33)相连接,所述鼓风机(43)与所述输热管(42)相通。5. The iron and steel slag recovery and smelting system according to claim 1, characterized in that: the heat supplement device (4) comprises a burner (41) and a blower (43), and the burner (41) passes through a heat transfer pipe (41). 42) is connected with the air intake pipe (33), and the blower (43) communicates with the heat transfer pipe (42). 6.根据权利要求1所述的钢铁炉渣回收冶炼系统,其特征在于:所述尾气处理装置(5)包括依次连接的冷却塔(51)、过滤器(52)、抽风机(53)和烟囱(54),所述冷却塔(51)的入口与所述排气管(36)相连接。6. The iron and steel slag recovery and smelting system according to claim 1, wherein the exhaust gas treatment device (5) comprises a cooling tower (51), a filter (52), an exhaust fan (53) and a chimney connected in sequence (54), the inlet of the cooling tower (51) is connected with the exhaust pipe (36). 7.根据权利要求1所述的钢铁炉渣回收冶炼系统,其特征在于:所述加热模块(35)与所述炉体(31)外壁之间设置有保温层。7. The iron and steel slag recovery and smelting system according to claim 1, characterized in that: an insulating layer is provided between the heating module (35) and the outer wall of the furnace body (31). 8.根据权利要求1或7所述的钢铁炉渣回收冶炼系统,其特征在于:所述加热模块(35)为电加热丝或燃气加热管。8. The iron and steel slag recovery and smelting system according to claim 1 or 7, wherein the heating module (35) is an electric heating wire or a gas heating pipe.
CN201922484676.3U 2019-12-31 2019-12-31 Steel slag recycling and smelting system Active CN211595704U (en)

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