CN211589664U - Grinding and polishing integrated device - Google Patents
Grinding and polishing integrated device Download PDFInfo
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- CN211589664U CN211589664U CN201922248272.4U CN201922248272U CN211589664U CN 211589664 U CN211589664 U CN 211589664U CN 201922248272 U CN201922248272 U CN 201922248272U CN 211589664 U CN211589664 U CN 211589664U
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Abstract
The utility model discloses a burnishing and polishing integrated device, including the mobile device, get and put a window, burnishing machine and vertical abrasive band machine, get and put a window and pass through the mobile device and be connected with vertical abrasive band machine, vertical abrasive band machine passes through the mobile device and is connected with the burnishing machine, and the burnishing machine passes through the mobile device and gets to put a window and be connected. The utility model relates the polishing machine and the vertical belt sander by the mobile device, realizes the integration of polishing and burnishing, and improves the production efficiency; the picking and placing pieces are the same window, so that the upper and lower workpieces can be lifted and lowered by only one worker, and the consumption of human resources is reduced; through vertical abrasive band machine and polish, compare in traditional manual polishing, operation intensity of labour is littleer and human vibration damage can not appear, can reduce the injury to the health to the human resource consumption that needs advanced manual polishing and cause before the polishing of present aluminum alloy work piece is high, production efficiency is low, intensity of labour is big and human harm big scheduling problem has been solved.
Description
Technical Field
The utility model relates to a surface treatment technical field of metal decoration, in particular to burnishing and polishing integrated device.
Background
In the existing production process, the surface of an aluminum alloy workpiece needs to be polished to be in a flat state, and after a decoration strip product is subjected to punch forming, the end of the product usually has a relatively serious pit and needs to be manually polished to be flat; part of the products also need to be manually polished aiming at burrs generated by punching the side edges of the products, so that the side edges are smooth and flat; and then the polishing machine is circulated to a robot polishing area for polishing.
In prior art, need load the abrasive paper piece by the handheld 5 cun pneumatic polisher of artifical disc and polish to the end surface before the product polishes, when the product requires to get rid of product side burr, still need the handheld product of artifical to carry out the product side on the abrasive wheel of abrasive band machine and polish, turnover to the robot polishing district after accomplishing, install polishing jig by the manual work on, the robot snatchs automatically and polishes.
However, the above polishing method has the following disadvantages:
(1) and high human resource consumption: the manual polishing method consumes more human resources.
(2) And the production efficiency is lower: manual polishing is carried out firstly, and two kinds of polishing equipment are needed for operating products requiring side edge polishing; after the product is ground, the product needs to be sent to a robot polishing room for polishing, and the time consumption is too long; the abrasive paper replacement frequency is high in the polishing process, and the production efficiency is affected.
(3) And the labor intensity of the operation is large: the high-speed rotation of 5 cun pneumatic polisher of disc can reach 10000 revolutions per minute, and intensity of labour is big when handheld operation.
(4) And harmful to human health: in the process of manually polishing products, more dust can be generated, so that dust pollution is caused; the 5-inch disk pneumatic grinding machine which rotates at high speed is held by hands, and can cause vibration damage to human bodies after being used for a long time, so that the physical health of operators is influenced.
(5) And the state of the product after polishing is unstable: because everyone's gimmick problem, at the artifical in-process of polishing, probably there is the condition of polishing excessively or polishing volume is not enough, causes the product stability of polishing not enough, still probably has the risk that the product warp.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the grinding and polishing integrated device is provided to improve production efficiency.
In order to solve the technical problem, the utility model discloses a technical scheme be:
the utility model provides a burnishing and polishing integrated device, includes mobile device, gets and puts a window, burnishing machine and vertical abrasive band machine, get and put a window and pass through mobile device with vertical abrasive band machine is connected, vertical abrasive band machine pass through mobile device with the burnishing machine is connected, the burnishing machine pass through mobile device with get and put a window and be connected.
Furthermore, the vertical belt sander comprises a rack, and a pneumatic set, a grinding wheel set, a sanding belt and a motor set which are positioned on the rack, wherein the pneumatic set and the motor set are connected with the grinding wheel set, and the grinding wheel set is connected with the sanding belt.
Furthermore, the vertical abrasive belt machine further comprises a dust collection box, and the dust collection box is located below the abutting joint of the abrasive belt and the abrasive wheel group.
Further, the polishing machine is a double-station polishing machine.
Further, the polishing machine comprises a double-side threaded spindle, one end of the double-side threaded spindle is connected with a coarse cloth wheel, and the other end of the double-side threaded spindle is connected with a fine cloth wheel.
Furthermore, a coarse cloth wheel on the polishing machine is arranged adjacent to the vertical abrasive belt machine.
Further, pressure sensors are arranged below the coarse cloth wheel and the fine cloth wheel.
Further, a polishing jig is arranged on the picking and placing piece window, and the moving device is connected with the polishing jig.
Further, the moving device is a robot.
Further, the polishing machine and the vertical belt sander are located on the same side of the manipulator.
The beneficial effects of the utility model reside in that: a polishing and burnishing integrated device relates a polishing machine and a vertical belt sander through a moving device, so that polishing and burnishing are integrated, and production efficiency is improved; the picking and placing pieces are the same window, so that the upper and lower workpieces can be lifted and lowered by only one worker, and the consumption of human resources is reduced; through vertical abrasive band machine and polish, compare in traditional manual polishing, operation intensity of labour is littleer and human vibration damage can not appear, can reduce the injury to the health to the human resource consumption that needs advanced manual polishing and cause before the polishing of present aluminum alloy work piece is high, production efficiency is low, intensity of labour is big and human harm big scheduling problem has been solved.
Drawings
Fig. 1 is a schematic plan view of an integrated grinding and polishing device according to an embodiment of the present invention;
fig. 2 is a schematic perspective view of a manipulator, a polishing machine and a vertical belt sander according to an embodiment of the present invention;
fig. 3 is a schematic view of a working flow of the pressure sensor according to an embodiment of the present invention.
Description of reference numerals:
1. a manipulator; 2. a pick-and-place window; 3. polishing the machine; 4. a vertical belt sander; 5. a safety door; 31. a double-sided threaded spindle; 32. a cloth roughing wheel; 33. a fine cloth wheel; 41. a frame; 42. a pneumatic group; 43. grinding a wheel set; 44. an abrasive belt; 45. a motor unit; 46. a dust collection box.
Detailed Description
In order to explain the technical content, the objects and the effects of the present invention in detail, the following description is made with reference to the accompanying drawings in combination with the embodiments.
Referring to fig. 1 to 3, a polishing and burnishing integrated device includes a moving device, a pick-and-place window, a burnishing machine and a vertical belt sander, wherein the pick-and-place window is connected with the vertical belt sander through the moving device, the vertical belt sander is connected with the burnishing machine through the moving device, and the burnishing machine is connected with the pick-and-place window through the moving device.
From the above description, the beneficial effects of the present invention are: the polishing machine is associated with the vertical belt sander through the moving device, so that the polishing and burnishing are integrated, and the production efficiency is improved; the picking and placing pieces are the same window, so that the upper and lower workpieces can be lifted and lowered by only one worker, and the consumption of human resources is reduced; through vertical abrasive band machine and polish, compare in traditional manual polishing, operation intensity of labour is littleer and human vibration damage can not appear, can reduce the injury to the health to the human resource consumption that needs advanced manual polishing and cause before the polishing of present aluminum alloy work piece is high, production efficiency is low, intensity of labour is big and human harm big scheduling problem has been solved.
Furthermore, the vertical belt sander comprises a rack, and a pneumatic set, a grinding wheel set, a sanding belt and a motor set which are positioned on the rack, wherein the pneumatic set and the motor set are connected with the grinding wheel set, and the grinding wheel set is connected with the sanding belt.
From the above description, the grinding wheel set is driven by the pneumatic set and the motor set to rotate, and the abrasive belt is driven by the grinding wheel set to rotate, so that the aluminum alloy workpiece is ground by the abrasive belt.
Furthermore, the vertical abrasive belt machine further comprises a dust collection box, and the dust collection box is located below the abutting joint of the abrasive belt and the abrasive wheel group.
As can be seen from the above description, the dust collection box is located below the sanding and plays a certain role in dust collection.
Further, the polishing machine is a double-station polishing machine.
From the above description, it can be seen that the double-station polishing machine is used for improving the production efficiency.
Further, the polishing machine comprises a double-side threaded spindle, one end of the double-side threaded spindle is connected with a coarse cloth wheel, and the other end of the double-side threaded spindle is connected with a fine cloth wheel.
From the above description, the two cloth wheels including the coarse cloth wheel and the fine cloth wheel are driven to rotate by the double-side threaded spindle, so that the polishing precision requirements of different products are met.
Furthermore, a coarse cloth wheel on the polishing machine is arranged adjacent to the vertical abrasive belt machine.
From the above description, it can be known that the workpiece polished by the vertical belt sander is firstly roughly polished by the rough cloth wheel and then finely polished by the fine cloth wheel, so that the rough cloth wheel on the polishing machine and the vertical belt sander are adjacently arranged and used for corresponding to the production flow.
Further, pressure sensors are arranged below the coarse cloth wheel and the fine cloth wheel.
From the above description, it can be known that the wear condition of the cloth wheel is identified through the pressure sensor, an output signal is provided, the signal is identified and calculated by the processing system, then the signal is converted into an output signal to be sent to the manipulator, and the manipulator automatically compensates the track after receiving the signal, so that the condition that the polishing of the product is uneven due to different cutting forces caused by the wear of the cloth wheel is compensated.
Further, a polishing jig is arranged on the picking and placing piece window, and the moving device is connected with the polishing jig.
From the above description, the polishing jig fixes the aluminum alloy workpiece, and the moving device takes and places the polishing jig to drive the aluminum alloy workpiece to complete polishing.
Further, the moving device is a robot.
According to the above description, through the manipulator, the grinding and polishing integrated full automation is realized, so that personnel is not needed to participate in the grinding and polishing process, the manpower resource consumption is reduced, the production efficiency is improved, and the damage of dust pollution to a human body is avoided.
Further, the polishing machine and the vertical belt sander are located on the same side of the manipulator.
As can be known from the description, the polishing machine and the vertical belt sander are positioned on the same side of the manipulator, so that the manipulator can carry the workpiece to move to the corresponding station conveniently.
Referring to fig. 1 to fig. 3, a first embodiment of the present invention is:
the embodiment is suitable for mechanical grinding and polishing of aluminum alloy workpieces, in particular for grinding and polishing of surface treatment before anodic oxidation of aluminum alloy bright decoration strips.
A grinding and polishing integrated device is shown in figure 1 and comprises a moving device, a taking and placing window 2, a polishing machine 3 and a vertical abrasive belt machine 4, wherein the taking and placing window 2 is connected with the vertical abrasive belt machine 4 through the moving device, the vertical abrasive belt machine 4 is connected with the polishing machine 3 through the moving device, and the polishing machine 3 is connected with the taking and placing window 2 through the moving device. In this embodiment, the moving device is a manipulator 1, the pick-and-place window 2, the polishing machine 3 and the vertical belt sander 4 are located in the same room, a safety door 5 is arranged in the room, and meanwhile, the polishing machine 3 and the vertical belt sander 4 are located on the same side of the manipulator 1.
As shown in fig. 2, the vertical belt sander 4 includes a frame 41, and a pneumatic group 42, a grinding wheel group 43, an abrasive belt 44, a motor group 45 and a dust collection box 46 which are located on the frame 41, the pneumatic group 42 and the motor group 45 are connected to the grinding wheel group 43, and the grinding wheel group 43 is connected to the abrasive belt 44 to drive the abrasive belt 44 to rotate; the dust collection box 46 is located below the abutting joint of the abrasive belt 44 and the grinding wheel set 43 to collect the ground dust.
In this embodiment, get and be provided with the polishing tool on putting a window 2, the aluminum alloy work piece is fixed on the polishing tool, and manipulator 1 snatchs the polishing tool and accomplishes the polishing in order to drive the aluminum alloy work piece.
The operation process of this embodiment is as follows: an operator installs an aluminum alloy workpiece on a polishing jig, a start button is pressed, a mechanical arm 1 automatically grabs the polishing jig and moves to a vertical type abrasive belt machine 4, the track of the mechanical arm 1 is adjusted to enable the end of the aluminum alloy workpiece to be polished on the vertical type abrasive belt machine 4, the side edge of the aluminum alloy workpiece is placed on the vertical type abrasive belt machine 4 to be polished after the end of the aluminum alloy workpiece is polished, after the side edge of the aluminum alloy workpiece is polished, the track of the mechanical arm 1 is adjusted to enable the large surface and the flanging of the aluminum alloy workpiece to be polished on a polishing machine 3, after polishing is completed, the polishing jig is automatically placed back by the robot, and the operator takes off products from the polishing jig.
Referring to fig. 1 to fig. 3, a second embodiment of the present invention is:
the embodiment is suitable for mechanical grinding and polishing of aluminum alloy workpieces, in particular for grinding and polishing of surface treatment before anodic oxidation of aluminum alloy bright decoration strips.
A grinding and polishing integrated device is shown in figure 1, and a polishing machine 3 is a double-station polishing machine on the basis of the first embodiment. As shown in fig. 2, the polishing machine 3 includes a double-threaded spindle 31, a coarse cloth wheel 32 connected to one end of the double-threaded spindle 31, and a fine cloth wheel 33 connected to the other end of the double-threaded spindle 31.
In the present embodiment, as shown in fig. 2, the coarse cloth wheel 32 on the polishing machine 3 is disposed adjacent to the vertical belt sander 4.
In this embodiment, as shown in fig. 3, pressure sensors are disposed below the coarse cloth wheel 32 and the fine cloth wheel 33, the pressure sensors identify the loss of the cloth wheels, provide an output signal, the processing system identifies and calculates the signal, and then converts the signal into an output signal to the manipulator 1, and the manipulator 1 automatically compensates the track after receiving the signal again, so as to compensate for the uneven polishing of the product due to the difference in cutting force caused by the loss of the cloth wheels.
The cooperation of the pressure sensor and the processing system to detect the pressure at the installation position is a widely applied technical means, and in the embodiment, the pressure sensor and the processing system are mainly applied to the coarse cloth wheel 32 and the fine cloth wheel 33 to identify the wear condition of the cloth wheels, so the internal operation of the pressure sensor and the processing system is not described in detail.
The operation process of this embodiment is based on the operation process in the first embodiment, wherein the track of the manipulator 1 is adjusted to polish the large surface and the flanging of the aluminum alloy workpiece on the polishing machine 3 specifically: and adjusting the track of the manipulator 1 to enable the large surface and the flanging of the aluminum alloy workpiece to be roughly polished on the polishing machine 3 by using a rough cloth wheel 32, and after rough polishing is finished, enabling the large surface of the aluminum alloy workpiece to be finely polished on the polishing machine 3 by using a fine cloth wheel 33.
To sum up, the utility model provides a pair of burnishing and polishing integrated device has following advantage:
(1) the picking and placing pieces are the same window, and the upper and lower workpieces can be realized by only one worker; the grinding and polishing integrated full automation is realized through the manipulator, so that personnel is not required to participate in the grinding and polishing process, and the consumption of human resources is reduced;
(2) the polishing machine and the vertical belt sander are associated through the moving device, so that the polishing and polishing are integrated, the polishing machine does not need to be transferred to a polishing room to polish first and then send to a machine polishing room to polish, and the overall production efficiency is improved;
(3) the aluminum alloy workpiece is automatically polished through the cooperation of the vertical belt sander and the manipulator, generated dust is collected and treated through the dust collection box, dust pollution is reduced, the labor intensity of the whole operation is low, and human body vibration damage cannot occur, so that the damage to human body health is reduced;
(4) the manipulator is used for automatic polishing, so that the influence of a polishing manipulation on the polishing effect is avoided, and the stability of the polishing effect is improved;
(5) the cloth wheels on two sides are driven to rotate by the double-side threaded spindle, and the two cloth wheels comprise a coarse cloth wheel and a fine cloth wheel, so that the polishing precision requirements of different products are met;
(6) limiting the relative positions of the moving device, the pick-and-place part window, the polishing machine and the vertical belt sander, so that the overall layout corresponds to the polishing process;
namely, the utility model has the advantages of human resource consumption is low, production efficiency is high, human harm is little, the product effect of polishing is stable, application scope is wide and overall arrangement is reasonable.
The above mentioned is only the embodiment of the present invention, and not the limitation of the patent scope of the present invention, all the equivalent transformations made by the contents of the specification and the drawings, or the direct or indirect application in the related technical field, are included in the patent protection scope of the present invention.
Claims (10)
1. The utility model provides a burnishing and polishing integrated device which characterized in that: the automatic polishing machine comprises a moving device, a taking and placing window (2), a polishing machine (3) and a vertical abrasive belt machine (4), wherein the taking and placing window (2) is connected with the vertical abrasive belt machine (4) through the moving device, the vertical abrasive belt machine (4) is connected with the polishing machine (3) through the moving device, and the polishing machine (3) is connected with the taking and placing window (2) through the moving device.
2. The integrated grinding and polishing device as claimed in claim 1, wherein: the vertical belt sander (4) comprises a rack (41), and a pneumatic set (42), a grinding wheel set (43), an abrasive belt (44) and a motor set (45) which are located on the rack (41), wherein the pneumatic set (42) and the motor set (45) are connected with the grinding wheel set (43), and the grinding wheel set (43) is connected with the abrasive belt (44).
3. The integrated grinding and polishing device as claimed in claim 2, wherein: the vertical belt sander (4) further comprises a dust collection box (46), and the dust collection box (46) is located below the abutting joint of the abrasive belt (44) and the abrasive wheel set (43).
4. The integrated grinding and polishing device as claimed in claim 1, wherein: the polishing machine (3) is a double-station polishing machine (3).
5. The integrated grinding and polishing device as claimed in claim 4, wherein: the polishing machine (3) comprises a double-side thread main shaft (31), one end of the double-side thread main shaft (31) is connected with a coarse cloth wheel (32), and the other end of the double-side thread main shaft (31) is connected with a fine cloth wheel (33).
6. The integrated grinding and polishing device as claimed in claim 5, wherein: and a coarse cloth wheel (32) on the polishing machine (3) is arranged adjacent to the vertical abrasive belt machine (4).
7. The integrated grinding and polishing device as claimed in claim 5, wherein: and pressure sensors are arranged below the coarse cloth wheel (32) and the fine cloth wheel (33).
8. The integrated grinding and polishing device as claimed in claim 1, wherein: and a polishing jig is arranged on the pick-and-place piece window (2), and the moving device is connected with the polishing jig.
9. The integrated grinding and polishing device as claimed in any one of claims 1 to 8, wherein: the moving device is a manipulator (1).
10. The integrated grinding and polishing device as claimed in claim 9, wherein: the polishing machine (3) and the vertical belt sander (4) are located on the same side of the manipulator (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922248272.4U CN211589664U (en) | 2019-12-16 | 2019-12-16 | Grinding and polishing integrated device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922248272.4U CN211589664U (en) | 2019-12-16 | 2019-12-16 | Grinding and polishing integrated device |
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| Publication Number | Publication Date |
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| CN211589664U true CN211589664U (en) | 2020-09-29 |
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| CN201922248272.4U Active CN211589664U (en) | 2019-12-16 | 2019-12-16 | Grinding and polishing integrated device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113414687A (en) * | 2021-07-26 | 2021-09-21 | 咸阳师范学院 | Stably-polished spring bolt polishing device |
| CN113500510A (en) * | 2021-07-23 | 2021-10-15 | 北京航空航天大学 | Robot is polishing system in coordination |
-
2019
- 2019-12-16 CN CN201922248272.4U patent/CN211589664U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113500510A (en) * | 2021-07-23 | 2021-10-15 | 北京航空航天大学 | Robot is polishing system in coordination |
| CN113414687A (en) * | 2021-07-26 | 2021-09-21 | 咸阳师范学院 | Stably-polished spring bolt polishing device |
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