CN211587761U - Vacuum ultrasonic cleaning device for medical-grade product - Google Patents
Vacuum ultrasonic cleaning device for medical-grade product Download PDFInfo
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- CN211587761U CN211587761U CN201922098655.8U CN201922098655U CN211587761U CN 211587761 U CN211587761 U CN 211587761U CN 201922098655 U CN201922098655 U CN 201922098655U CN 211587761 U CN211587761 U CN 211587761U
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Abstract
The utility model discloses a vacuum ultrasonic cleaning device to medicine level product relates to ultrasonic cleaning technical field. The utility model comprises an ultrasonic cleaning mechanism, a water ring vacuum pump system and a cylinder flip type vacuum cover which are arranged on a frame, wherein the ultrasonic cleaning mechanism comprises an ultrasonic cleaning tank which is embedded in the frame and an ultrasonic transducer which is arranged at the bottom of the ultrasonic cleaning tank; the water ring vacuum pump system comprises a vacuum circulating water tank and a water ring vacuum pump which are arranged on a bottom plate of the rack; the cylinder flip type vacuum cover comprises a cylinder, a piston rod, a roll-over stand, a roll-over seat and a vacuum cover. The utility model discloses a vacuum ultrasonic cleaning to the pharmaceutical grade product has increased ultrasonic cavitation, reinforcing ultrasonic effect, has greatly improved the cleaning efficiency.
Description
(I) technical field
The utility model belongs to the technical field of ultrasonic cleaning, a vacuum ultrasonic cleaning device to medicine level product is related to.
(II) background of the invention
The principle of the ultrasonic cleaning machine is that a high-frequency oscillation signal sent by an ultrasonic generator is converted into high-frequency mechanical oscillation through a transducer and is transmitted into a cleaning solvent, tens of thousands of micro-bubbles are generated, and shock waves generated by the micro-bubbles destroy insoluble dirt so that the dirt is dispersed in the cleaning agent. The ultrasonic cleaning has the advantages of high cleaning speed, high cleaning precision, good cleaning effect and good cleaning effect on parts which are difficult to clean, such as deep holes, gaps and the like, and is widely applied to the aspects of industry, national defense, biomedicine and the like.
The traditional ultrasonic cleaning machine has relatively weak ultrasonic effect, a cleaning dead angle exists in the tank body structure, the cleaning is not thorough, and the requirement of sanitary cleaning cannot be met.
Disclosure of the invention
The utility model discloses a remedy prior art not enough, provide a vacuum supersound belt cleaning device to pharmaceutical grade product, realized ultrasonic cleaning equipment increase ultrasonic cavitation, reinforcing ultrasonic effect, under evacuation promotion effect and cleaner cooperation, can shake the foul in the greasy dirt of work piece surface and the gap and fall.
The utility model discloses a realize through following technical scheme: the utility model provides a vacuum ultrasonic cleaning device for medical products, which structurally comprises an ultrasonic cleaning mechanism, a water ring vacuum pump system and a cylinder flip vacuum cover, wherein the ultrasonic cleaning mechanism is arranged on a frame and comprises an ultrasonic cleaning tank embedded in the frame and an ultrasonic transducer arranged at the bottom of the ultrasonic cleaning tank; the water ring vacuum pump system comprises a vacuum circulating water tank arranged on a bottom plate of the rack and a water ring vacuum pump connected to one side of the vacuum circulating water tank; the cylinder flip type vacuum cover comprises a cylinder installed on a bottom plate of the frame, a piston rod at the other end of the cylinder is connected with the roll-over stand, the roll-over stand is installed on a vacuum cover of the ultrasonic cleaning tank, and a roll-over seat is movably connected under the roll-over stand.
The inner wall of the ultrasonic cleaning tank is smooth, no dead angle exists, the ultrasonic cleaning tank is made of sanitary 304 stainless steel, and the requirement of higher cleanliness can be met.
The roll-over stand has two at least, and the roll-over stand sets up two and is easier, firm when control vacuum lid switch, and enables the sealed effect of vacuum lid better.
A water inlet pipe is installed on one side of the ultrasonic cleaning tank, a sanitary flowmeter and an electromagnetic valve are installed on the water inlet pipe, the flowmeter can detect the water inflow into the ultrasonic cleaning tank, and the electromagnetic valve controls the switch of the water inlet pipe in a system; the bottom of the ultrasonic cleaning tank is provided with a drain pipe for draining sewage.
Be connected with the circulating line between water ring vacuum pump and the vacuum circulating water groove, water ring vacuum pump is through the air piping connection ultrasonic cleaning tank who is used for business turn over air, install gas accuse valve and air cleaner on the air piping, gas accuse valve is used for the business turn over of control air, air cleaner can filter the impurity in the air, makes in clean air enters into ultrasonic cleaning tank.
The frame is provided with a sealed shell around, components in the frame are protected from being polluted by external environment, the frame shell is provided with a control button for controlling equipment, and the button is connected with the PLC.
Supporting legs and universal wheels are installed at the bottom of the rack, the device can be pushed through the universal wheels when needing to be moved, and the supporting legs play a role in stabilizing and supporting when the device is in standing.
Rubber seal is installed around the vacuum cover, and because ultrasonic cleaning tank needs the evacuation, so need inclosed space in the ultrasonic cleaning tank, the vacuum is covered and is set up rubber seal and can guarantee ultrasonic cleaning tank's leakproofness.
The utility model has the advantages that:
1. the utility model discloses a vacuum ultrasonic cleaning to medicine level product, the device simple structure, low in production cost, the cleaning efficiency is high.
2. The utility model discloses a water ring vacuum pump takes out the mode of negative pressure to ultrasonic cleaning tank, increase ultrasonic wave cavitation effect, reinforcing supersound effect.
3. The utility model discloses a sanitary-grade stainless steel ultrasonic cleaning tank, and the smooth no dead angle of cell body inner wall can satisfy the higher requirement to the cleanliness.
4. The utility model discloses a cylinder flip formula vacuum lid, the switch of the vacuum lid of convenient control ensures ultrasonic cleaning tank's leakproofness.
5. The utility model discloses a sanitary-grade flowmeter control inlet tube is automatic to be intake.
(IV) description of the drawings
The present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic view of the main structure of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a left side view of the present invention.
Fig. 4 is a top view of the present invention.
In the figure, 1 machine frame, 2 ultrasonic cleaning tanks, 3 ultrasonic transducers, 4 vacuum circulating water tanks, 5 water ring vacuum pumps, 6 air cylinders, 7 piston rods, 8 turning frames, 9 turning seats, 10 vacuum covers, 11 water inlet pipes, 12 flow meters, 13 air filters, 14 air pipes, 15 air control valves, 16 machine frame bottom plates, 17 supporting legs and 18 circulating pipelines.
(V) detailed description of the preferred embodiments
The attached drawing is a specific embodiment of the vacuum ultrasonic cleaning device for the medical grade product of the utility model. The ultrasonic cleaning device comprises an ultrasonic cleaning mechanism, a water ring vacuum pump system and a cylinder assembly which are arranged on a frame; the ultrasonic cleaning mechanism comprises an ultrasonic cleaning tank 2 which is embedded in the frame 1, the bottom of the ultrasonic cleaning tank 2 is provided with an ultrasonic transducer 3, the ultrasonic cleaning tank is made of sanitary grade 304 stainless steel, the inner wall of the tank body is smooth, no dead angle exists, the requirement of high cleanliness can be met, and a medical grade product can be cleaned in the tank; a vacuum circulating water tank 4 is arranged on a frame bottom plate 16 below the ultrasonic cleaning tank 2, one side of the vacuum circulating water tank 4 is connected with a water ring vacuum pump 5 through a circulating pipeline 18, the water ring vacuum pump 5 is connected with the ultrasonic cleaning tank 2 through an air pipe 14, and an air control valve 15 and an air filter 13 are arranged on the air pipe 14; wherein, the vacuum circulating water tank 4 is internally provided with water which is matched with the water ring vacuum pump 5 for vacuum pumping, when the ultrasonic cleaning tank 2 needs vacuum pumping, the water ring vacuum pump 5 operates, and air in the ultrasonic cleaning tank 2 is pumped out through the air pipe 14; when the cleaning operation is completed, the vacuum cover 10 cannot be opened because the inside of the ultrasonic cleaning tank 2 is in a vacuum state, and at the moment, the PLC controller automatically opens the pneumatic control valve 15, so that the outside air enters the ultrasonic cleaning tank 2 after impurities are filtered by the air filter 13.
2 one side of ultrasonic cleaning tank is connected with inlet tube 11, installs solenoid valve and sanitary-grade flowmeter 12 on the inlet tube, presses the button of intaking on the frame shell before wasing the product, and system control solenoid valve and flowmeter 12 are automatic to ultrasonic cleaning tank 2 internal intake through inlet tube 11, and the system can the automatic shutdown intake when the inflow reaches flowmeter 12's default.
In the embodiment, the air cylinder 6 is installed on a bottom plate 16 of a rack, the electromagnetic valve is connected below the air cylinder 6, a piston rod 7 at the upper end of the air cylinder 6 is connected with the turnover frame 8, the turnover frame 8 is installed on the vacuum cover 10, the turnover frame 8 is movably connected with the turnover seat 9, the turnover seat 9 is fixedly installed on one side of the vacuum cover 10, when the vacuum cover 10 needs to be opened, a cover opening button is pressed, the PLC starts and controls the electromagnetic valve to drive the air cylinder 6 to work, the piston rod 7 contracts, the turnover seat 9 serves as a fulcrum, the turnover frame 8 serves as a lever and inclines downwards to one side of the piston rod 7, and the vacuum cover 10; when the vacuum cover 10 needs to be closed, the electromagnetic valve drives the air cylinder 6 to work reversely, the piston rod 7 extends, the turnover frames 8 incline towards one side of the vacuum cover 10 at the moment, and the two turnover frames 8 act to close the vacuum cover 10 at the same time; and the rubber sealing ring is arranged around the vacuum cover, so that the sealing property of the environment in the ultrasonic cleaning tank 2 after the cover is closed is ensured; in the embodiment, the turning frame 8 is provided with a group of two turning frames, if the ultrasonic cleaning tank is large enough, the number of the turning frames can be properly increased, the cover can be opened and closed more easily, and the tightness of the vacuum cover can be enhanced by a plurality of stress points.
In the embodiment, a plurality of supporting legs 17 and universal wheels are arranged on the frame bottom 16, the supporting legs 17 are used for supporting the whole device to enable the device to be more stable, enable the device to be more clean and sanitary and prevent the device from being polluted; when the device needs to move, the universal wheels can be put down, and the device is pushed to move through the universal wheels, so that time and labor are saved; and the frame shell is also provided with a handle which is internally buckled, so that the equipment is convenient for workers to push.
In this embodiment, the PLC is mounted on the distribution box and can be model S7-200.
The working principle is as follows: a button for opening the vacuum cover 10 on the shell of the rack 1 is pressed, at the moment, the PLC controls the electromagnetic valve to work to drive the cylinder 6 to work, so that the piston rod 7 is contracted, and the vacuum cover 10 is opened by inclining the turnover frame 8 to one side of the piston rod 7; when a water inlet button is pressed, the PLC controls the electromagnetic valve and the flowmeter 12 on the water inlet pipe 11 to work, water is automatically fed into the ultrasonic cleaning tank 2, and when the flowmeter 12 detects that the water inlet amount reaches a system preset value, the water feeding is automatically stopped; manually putting a medical-grade product to be cleaned, pressing a button for closing the vacuum cover 10, controlling the air cylinder 6 to reversely work by the PLC, automatically starting the water ring vacuum pump 5 by the system to vacuumize the ultrasonic cleaning tank 2 after the vacuum cover 10 is closed, opening the air control valve 15 on the air pipe 14, mounting a vacuum pressure gauge on the ultrasonic cleaning tank 2, stopping the water ring vacuum pump 5 when the air state in the ultrasonic cleaning tank 2 reaches a vacuum environment value set by the system, controlling the air control valve 15 on the air pipe 14 to close by the PLC, and finishing the vacuumizing work; PLC controller automatic control ultrasonic transducer 3 work, produce a large amount of small bubbles in ultrasonic cleaning tank 2, the shock wave that small bubbles produced destroys the insoluble filth on product surface, and make the filth disperse in the aquatic, after the scavenging period reachd predetermined scavenging period, the cleaning operation stops, pneumatic control valve 15 on PLC control air pipe 14 was opened this moment, outside air gets into ultrasonic cleaning tank 2 after passing through air cleaner 13's filtration, when the air condition reached the preset pressure value that can uncap in ultrasonic cleaning tank 2, PLC controller can control cylinder 6 and work once more and open vacuum cover 10, the manual work takes out the product, the cleaning operation is accomplished, repeat above-mentioned operation and carry out the washing of next batch of product.
The above embodiments of the present invention are merely examples, not the only ones, and all changes within the scope of the present invention or the same range of the present invention are all surrounded by the present invention.
Claims (9)
1. The utility model provides a vacuum ultrasonic cleaning device to medicine level product, is including installing ultrasonic cleaning mechanism, water ring vacuum pump system and the cylinder flip formula vacuum lid on frame (1), its characterized in that: the ultrasonic cleaning mechanism comprises an ultrasonic cleaning tank (2) embedded in the rack (1) and an ultrasonic transducer (3) arranged at the bottom of the ultrasonic cleaning tank (2); the water ring vacuum pump system comprises a vacuum circulating water tank (4) arranged on a bottom plate (16) of the rack and a water ring vacuum pump (5) connected to one side of the vacuum circulating water tank (4); the cylinder flip type vacuum cover comprises a cylinder (6) installed on a frame bottom plate (16), a piston rod (7) at the other end of the cylinder (6) and a turning frame (8), the turning frame (8) is installed on a vacuum cover (10) of the ultrasonic cleaning tank (2), and a turning seat (9) is movably connected to the turning frame (8) at the lower part.
2. The vacuum ultrasonic cleaning device for a pharmaceutical grade product of claim 1, wherein: the ultrasonic cleaning tank (2) is a sanitary 304 stainless steel tank with a smooth inner wall.
3. The vacuum ultrasonic cleaning device for a pharmaceutical grade product of claim 2, wherein: the number of the turnover frames (8) is at least two.
4. The vacuum ultrasonic cleaning device for a pharmaceutical grade product of claim 1, wherein: an inlet pipe (11) is installed on one side of the ultrasonic cleaning tank (2), and a sanitary flowmeter (12) and an electromagnetic valve are installed on the inlet pipe.
5. The vacuum ultrasonic cleaning device for a pharmaceutical grade product of claim 1, wherein: and a circulating pipeline (18) is connected between the water ring vacuum pump (5) and the vacuum circulating water tank (4).
6. The vacuum ultrasonic cleaning device for a pharmaceutical grade product of claim 1, wherein: the ultrasonic cleaning tank (2) is connected to the water ring vacuum pump (5) through an air pipe (14) for air inlet and outlet, and an air control valve (15) and an air filter (13) are installed on the air pipe (14).
7. The vacuum ultrasonic cleaning device for a pharmaceutical grade product of claim 1, wherein: and a control button for controlling equipment is arranged on the shell of the rack (1).
8. The vacuum ultrasonic cleaning device for a pharmaceutical grade product of claim 1, wherein: and the bottom of the rack is provided with a supporting leg (17) and a universal wheel.
9. The vacuum ultrasonic cleaning device for a pharmaceutical grade product of claim 1, wherein: and rubber sealing rings are arranged around the vacuum cover (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922098655.8U CN211587761U (en) | 2019-11-29 | 2019-11-29 | Vacuum ultrasonic cleaning device for medical-grade product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922098655.8U CN211587761U (en) | 2019-11-29 | 2019-11-29 | Vacuum ultrasonic cleaning device for medical-grade product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211587761U true CN211587761U (en) | 2020-09-29 |
Family
ID=72589707
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922098655.8U Active CN211587761U (en) | 2019-11-29 | 2019-11-29 | Vacuum ultrasonic cleaning device for medical-grade product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211587761U (en) |
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2019
- 2019-11-29 CN CN201922098655.8U patent/CN211587761U/en active Active
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