CN211581546U - Automatic switch control device of cigarette machine fault monitoring and diagnosing equipment - Google Patents

Automatic switch control device of cigarette machine fault monitoring and diagnosing equipment Download PDF

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Publication number
CN211581546U
CN211581546U CN201921309029.2U CN201921309029U CN211581546U CN 211581546 U CN211581546 U CN 211581546U CN 201921309029 U CN201921309029 U CN 201921309029U CN 211581546 U CN211581546 U CN 211581546U
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China
Prior art keywords
infrared camera
camera
fault monitoring
push
protection box
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CN201921309029.2U
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Chinese (zh)
Inventor
王鑫
曹兴强
刘穗军
李超
饶小燕
李盈
李力
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China Tobacco Henan Industrial Co Ltd
Original Assignee
Henan Center Line Electronic Technology Co ltd
China Tobacco Henan Industrial Co Ltd
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Priority to CN201921309029.2U priority Critical patent/CN211581546U/en
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Abstract

The utility model provides a cigarette machine fault monitoring diagnostic equipment's automatic switch controlling means, include: protection box, plug-type electro-magnet, camera support and infrared camera. The infrared camera is fixed on the first lateral wall of protection box, the camera support sets up the below of infrared camera is in order to support infrared camera, infrared camera is used for carrying out thermal imaging to the cigarette machine and detects. The push-pull electromagnet is fixedly arranged on the first side wall and located on the side edge of the infrared camera, a push rod of the push-pull electromagnet is in contact with a switch button of the infrared camera, and when the push-pull electromagnet is electrified, the push rod stretches forwards to press the switch button, so that the infrared camera is started or stopped. The utility model discloses cigarette machine fault monitoring equipment's automation and production efficiency can be improved.

Description

Automatic switch control device of cigarette machine fault monitoring and diagnosing equipment
Technical Field
The utility model relates to a cigarette production technical field especially relates to a cigarette machine fault monitoring diagnostic equipment's automatic switch control device.
Background
The monitoring of the running temperature of the whole cigarette making machine in the fault monitoring system of the cigarette making machine is often realized by photographing with an infrared camera, but the inside of the machine body of the infrared camera can generate heat when the infrared camera runs continuously or for a long time, the accuracy of monitored data can be influenced after the machine body generates heat, and at the moment, the camera needs to be closed to reduce the temperature of the machine body to an available range. According to the test, the infrared camera needs to be shut down and cooled for 5 minutes every 30 minutes of operation. If the infrared camera switch is manually controlled, the normal work of operators of the cigarette making machine is affected, and the work efficiency is reduced. Meanwhile, the infrared camera needs to be manually operated at regular time to take a picture, and the problem of inaccurate monitoring data due to human factors can be caused.
SUMMERY OF THE UTILITY MODEL
The utility model provides a cigarette machine fault monitoring diagnostic equipment's automatic switch controlling means solves current infrared camera and regularly shoots the cigarette machine and shut down the problem that needs to use manual operation, can improve cigarette machine fault monitoring equipment's automation and production efficiency.
In order to achieve the above purpose, the utility model provides the following technical scheme:
an automatic switch control device of a fault monitoring and diagnosing device of a cigarette making machine comprises: the protection box, the push-pull electromagnet, the camera bracket and the infrared camera;
the infrared camera is fixed on the first side wall of the protection box, the camera support is arranged below the infrared camera to support the infrared camera, and the infrared camera is used for carrying out thermal imaging detection on the cigarette making machine;
the push-pull electromagnet is fixedly arranged on the first side wall and located on the side edge of the infrared camera, a push rod of the push-pull electromagnet is in contact with a switch button of the infrared camera, and when the push-pull electromagnet is electrified, the push rod stretches forwards to press the switch button, so that the infrared camera is started or stopped.
Preferably, the method further comprises the following steps: tensioning the spring;
one end of the tension spring is fixed on a second side wall of the protection box, and the other end of the tension spring is fixed with the camera bracket, wherein the second side wall is adjacent to the first side wall;
the tensioning spring is used for limiting the position of the infrared camera, and the infrared camera is prevented from being deviated due to vibration.
Preferably, the protection box is provided with a camera observation window, the camera observation window is arranged on the third side wall, and the third side wall is opposite to the first side wall;
the camera observation window is of a round structure and is made of transparent glass materials;
the infrared camera shoots the outside through the camera observation window.
Preferably, the protection box is provided with a sealing door, the sealing door is provided with a movable door handle, and the sealing door is opened or closed through the rotation of the movable door handle.
Preferably, the protection box is provided with a fixing hole, and the protection box is fixed on the movable mechanical arm through the fixing hole, so that the infrared camera rotates along with the movable mechanical arm to perform thermal imaging detection on all directions of the cigarette making machine.
Preferably, the protection box is provided with a wire harness hole, and one end of a data transmission line inserted in the infrared camera penetrates through the wire harness hole and then is connected with the cigarette making machine fault monitoring and diagnosing device, so that thermal imaging data obtained by shooting of the infrared camera is transmitted to the cigarette making machine fault monitoring and diagnosing device in real time for analysis and diagnosis.
Preferably, the method further comprises the following steps: a relay and a controller;
the input end of the relay is connected with an external power supply, the output end of the relay is connected with the coil end of the push-pull electromagnet, and the control end of the relay is connected with the output end of the controller;
when the output end of the controller outputs a high level, the relay is closed, so that the push-pull electromagnet is electrified;
the controller is used for controlling the on-off of the relay according to set time so as to enable the push-pull type electromagnet to turn on or turn off the infrared camera according to the set time.
Preferably, the relay and the controller are arranged in the protection box, and the controller is a PLC (programmable logic controller) or a microprocessor.
The utility model provides a cigarette machine fault monitoring diagnostic equipment's automatic switch controlling means through set up infrared camera in the protection box to side at infrared camera sets up plug-type electro-magnet, when making plug-type electro-magnet circular telegram, presses the shift knob of infrared camera, realizes the automatic control of infrared camera switch, solves current infrared camera and regularly shoots the cigarette machine and shut down the problem that needs to use manual operation, can improve cigarette machine fault monitoring equipment's automation and production efficiency.
Drawings
In order to more clearly illustrate the specific embodiments of the present invention, the drawings used in the embodiments will be briefly described below.
Fig. 1 is a perspective view of an automatic switch control device provided by the present invention;
fig. 2 is a sectional view of the automatic switch control device provided by the present invention;
fig. 3 is an internal structure view of the automatic opening and closing apparatus according to the present invention.
Reference numerals
1 protective case
11 sealing door
12 movable door handle
13 fixed hole
14 harness hole
2 Infrared camera
3 push-pull electromagnet
4 tensioning spring
5 Camera support
Detailed Description
In order to make those skilled in the art better understand the solution of the embodiments of the present invention, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings and the implementation manner.
Need adopt infrared camera to shoot in order to carry out thermal imaging to current cigarette machine equipment and detect, there is infrared camera to need artifical timing to open or close, cause the operation cost problem with high costs and data unsafe, the utility model provides a cigarette machine fault monitoring diagnostic equipment's automatic switch controlling means is through setting up infrared camera in the protection box to side at infrared camera sets up plug-type electro-magnet, when making plug-type electro-magnet circular telegram, press the shift knob of infrared camera, realize the automatic control of infrared camera switch, solve current infrared camera and shoot regularly and close the problem that need use manual operation to the cigarette machine, can improve cigarette machine fault monitoring equipment's automation and production efficiency.
As shown in fig. 1, 2 and 3, an automatic switch control device of a fault monitoring and diagnosing apparatus for a cigarette making machine comprises: protection box 1, plug-type electro-magnet 2, camera support 5 and infrared camera 3. The infrared camera 3 is fixed on the first lateral wall of protection box 1, camera support 5 sets up the below of infrared camera 3 is in order to support infrared camera 3, infrared camera 3 is used for carrying out thermal imaging to the cigarette machine and detects. The push-pull electromagnet 2 is fixedly arranged on the first side wall and located on the side edge of the infrared camera 3, a push rod of the push-pull electromagnet 2 is in contact with a switch button of the infrared camera 3, and when the push-pull electromagnet 2 is electrified, the push rod stretches forwards to press the switch button, so that the infrared camera 3 is started or stopped.
Specifically, the first side wall of protection box can be the protection box in wider, the one side wall in the aspect of the operation, infrared camera fixes on the first side wall in the protection box, fixes and spacing infrared camera through camera support and straining spring. The camera support can be formed by a bending piece or an angle iron so as to support the photographing position of the infrared camera. It should be noted that the protection box can be a rectangular structure, and the infrared camera can be fixed with the protection box through the camera fixing bolt hole. The push-pull electromagnet is fixed on the inner wall of the protection box through a fixing screw. In practical application, the switch of the infrared camera can be a contact switch, the infrared camera is started by pressing for 1 second for a short time and is shut down by pressing for 3 seconds for a long time, and when the switch needs to be operated, the push-pull electromagnet is controlled to be powered on or powered off, so that the contact rod of the push-pull electromagnet presses or releases the switch of the infrared camera to complete the switch operation.
As shown in fig. 1 and 2, further comprising: the spring 4 is tensioned. One end of the tension spring 4 is fixed on a second side wall of the protection box 1, and the other end of the tension spring 4 is fixed with the camera bracket 5, wherein the second side wall is adjacent to the first side wall. The tension spring 4 is used for limiting the position of the infrared camera 3, and the infrared camera is prevented from being deviated due to vibration.
As shown in fig. 1, the protection box 1 is provided with a camera observation window, and the camera observation window is arranged on the third side wall, which is opposite to the first side wall. The camera observation window is of a circular structure and is made of transparent glass materials. The infrared camera shoots the outside through the camera observation window.
In practical application, the camera observation window corresponds to the position of the infrared camera, and the shooting lens of the infrared camera is on the central axis of the camera observation window.
As shown in fig. 1 and 2, the protection box 1 is provided with a sealing door 11, the sealing door 11 is provided with a movable door handle 12, and the sealing door 11 is opened or closed by the rotation of the movable door handle 12.
As shown in figure 1, the protection box 1 is provided with a fixing hole, and the protection box 1 is fixed on the movable mechanical arm through the fixing hole, so that the infrared camera rotates along with the movable mechanical arm to perform thermal imaging detection on all directions of the cigarette making machine.
As shown in fig. 1, a wire harness hole 14 is formed in the protection box 1, and one end of a data transmission line inserted in the infrared camera penetrates through the wire harness hole and then is connected with fault monitoring and diagnosing equipment of the cigarette making machine, so that thermal imaging data obtained by photographing of the infrared camera is transmitted to the fault monitoring and diagnosing equipment of the cigarette making machine in real time for analysis and diagnosis.
Further, still include: a relay (not shown) and a controller (not shown). The input end of the relay is connected with an external power supply, the output end of the relay is connected with the coil end of the push-pull type electromagnet, and the control end of the relay is connected with the output end of the controller. When the output end of the controller outputs a high level, the relay is closed, so that the push-pull electromagnet is electrified. The controller is used for controlling the on-off of the relay according to set time so as to enable the push-pull type electromagnet to turn on or turn off the infrared camera according to the set time.
Furthermore, the relay and the controller are arranged in the protection box, and the controller is a PLC (programmable logic controller) or a microprocessor.
In practical application, the controller controls the relay to be switched on or switched off, when the relay is closed, the push-pull type electromagnet is electrified, the push rod of the electromagnet moves to press the switch button of the infrared camera to perform thermal imaging monitoring, and the operation can be ensured to be successful according to different operations, such as pressing for 1.5 seconds for on operation and pressing for 5 seconds for off operation.
It can be seen that, the utility model provides a cigarette machine fault monitoring diagnostic equipment's automatic switch control device through set up infrared camera in the protection box to side at infrared camera sets up plug-type electro-magnet, when making plug-type electro-magnet circular telegram, presses the shift knob of infrared camera, realizes the automatic control of infrared camera switch, solves current infrared camera and regularly shoots the cigarette machine and shut down the problem that need use manual operation, can improve cigarette machine fault monitoring equipment's automation and production efficiency.
The structure, features and effects of the present invention have been described in detail above according to the embodiment shown in the drawings, and the above description is only the preferred embodiment of the present invention, but the present invention is not limited to the implementation scope shown in the drawings, and all changes made according to the idea of the present invention or equivalent embodiments modified to the same changes should be considered within the protection scope of the present invention when not exceeding the spirit covered by the description and drawings.

Claims (8)

1. An automatic switch control device of a fault monitoring and diagnosing device of a cigarette making machine is characterized by comprising: the protection box, the push-pull electromagnet, the camera bracket and the infrared camera;
the infrared camera is fixed on the first side wall of the protection box, the camera support is arranged below the infrared camera to support the infrared camera, and the infrared camera is used for carrying out thermal imaging detection on the cigarette making machine;
the push-pull electromagnet is fixedly arranged on the first side wall and located on the side edge of the infrared camera, a push rod of the push-pull electromagnet is in contact with a switch button of the infrared camera, and when the push-pull electromagnet is electrified, the push rod stretches forwards to press the switch button, so that the infrared camera is started or stopped.
2. The automatic switch control device of the fault monitoring and diagnosing apparatus for the cigarette making machine according to claim 1, further comprising: tensioning the spring;
one end of the tension spring is fixed on a second side wall of the protection box, and the other end of the tension spring is fixed with the camera bracket, wherein the second side wall is adjacent to the first side wall;
the tensioning spring is used for limiting the position of the infrared camera, and the infrared camera is prevented from being deviated due to vibration.
3. The automatic switch control device of the fault monitoring and diagnosing equipment of the cigarette making machine according to claim 2, characterized in that the protection box is provided with a camera observation window which is arranged on a third side wall which is opposite to the first side wall;
the camera observation window is of a round structure and is made of transparent glass materials;
the infrared camera shoots the outside through the camera observation window.
4. The automatic switch control device of the fault monitoring and diagnosing equipment of the cigarette making machine as claimed in claim 3, wherein the protection box is provided with a sealing door, the sealing door is provided with a movable door handle, and the sealing door is opened or closed through the rotation of the movable door handle.
5. The automatic switch control device of the fault monitoring and diagnosing equipment of the cigarette making machine as claimed in claim 4, wherein the protection box is provided with a fixing hole, the protection box is fixed on the movable mechanical arm through the fixing hole, so that the infrared camera performs thermal imaging detection on all directions of the cigarette making machine along with the rotation of the movable mechanical arm.
6. The automatic switch control device of the cigarette making machine fault monitoring and diagnosing equipment as claimed in claim 5, wherein the protection box is provided with a wire harness hole, and one end of a data transmission line inserted in the infrared camera penetrates through the wire harness hole and then is connected with the cigarette making machine fault monitoring and diagnosing equipment, so that thermal imaging data obtained by photographing of the infrared camera is transmitted to the cigarette making machine fault monitoring and diagnosing equipment in real time for analysis and diagnosis.
7. The automatic switch control device of the fault monitoring and diagnosing apparatus for cigarette making machines according to any one of claims 1 to 6, further comprising: a relay and a controller;
the input end of the relay is connected with an external power supply, the output end of the relay is connected with the coil end of the push-pull electromagnet, and the control end of the relay is connected with the output end of the controller;
when the output end of the controller outputs a high level, the relay is closed, so that the push-pull electromagnet is electrified;
the controller is used for controlling the on-off of the relay according to set time so as to enable the push-pull type electromagnet to turn on or turn off the infrared camera according to the set time.
8. The automatic switch control device of the fault monitoring and diagnosing equipment of the cigarette making machine as claimed in claim 7, wherein the relay and the controller are arranged in the protection box, and the controller is a PLC controller or a microprocessor.
CN201921309029.2U 2019-08-13 2019-08-13 Automatic switch control device of cigarette machine fault monitoring and diagnosing equipment Active CN211581546U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921309029.2U CN211581546U (en) 2019-08-13 2019-08-13 Automatic switch control device of cigarette machine fault monitoring and diagnosing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921309029.2U CN211581546U (en) 2019-08-13 2019-08-13 Automatic switch control device of cigarette machine fault monitoring and diagnosing equipment

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Publication Number Publication Date
CN211581546U true CN211581546U (en) 2020-09-29

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CN201921309029.2U Active CN211581546U (en) 2019-08-13 2019-08-13 Automatic switch control device of cigarette machine fault monitoring and diagnosing equipment

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112595240A (en) * 2020-12-22 2021-04-02 红云红河烟草(集团)有限责任公司 Method for automatically monitoring data by using cigarettes
CN113418730A (en) * 2021-06-21 2021-09-21 河南中烟工业有限责任公司 Online monitoring method for operating state of cigarette making machine
CN113418731A (en) * 2021-06-21 2021-09-21 河南中烟工业有限责任公司 Online fault diagnosis method for cigarette making machine set

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112595240A (en) * 2020-12-22 2021-04-02 红云红河烟草(集团)有限责任公司 Method for automatically monitoring data by using cigarettes
CN113418730A (en) * 2021-06-21 2021-09-21 河南中烟工业有限责任公司 Online monitoring method for operating state of cigarette making machine
CN113418731A (en) * 2021-06-21 2021-09-21 河南中烟工业有限责任公司 Online fault diagnosis method for cigarette making machine set

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Date Code Title Description
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20230313

Address after: No.16 Yulin South Road, Zhengdong New District, Zhengzhou City, Henan Province

Patentee after: CHINA TOBACCO HENAN INDUSTRIAL Co.,Ltd.

Address before: No.16 Yulin South Road, Zhengdong New District, Zhengzhou City, Henan Province

Patentee before: CHINA TOBACCO HENAN INDUSTRIAL Co.,Ltd.

Patentee before: HENAN CENTER LINE ELECTRONIC TECHNOLOGY Co.,Ltd.