CN211575549U - Efficient energy-saving intelligent control device for cooling head tank of heat-conducting oil furnace - Google Patents
Efficient energy-saving intelligent control device for cooling head tank of heat-conducting oil furnace Download PDFInfo
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- CN211575549U CN211575549U CN201921344985.4U CN201921344985U CN211575549U CN 211575549 U CN211575549 U CN 211575549U CN 201921344985 U CN201921344985 U CN 201921344985U CN 211575549 U CN211575549 U CN 211575549U
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- cooling
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- 238000001816 cooling Methods 0.000 title claims abstract description 19
- 230000017525 heat dissipation Effects 0.000 claims abstract description 15
- 239000000498 cooling water Substances 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 238000007872 degassing Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 4
- 230000008676 import Effects 0.000 claims 3
- 206010063385 Intellectualisation Diseases 0.000 abstract description 2
- 230000009467 reduction Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 230000008093 supporting effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model belongs to the technical field of heat conduction oil furnace elevated tank, in particular to a high-efficiency energy-saving intelligent control device for cooling the elevated tank of a heat conduction oil furnace, which comprises an elevated tank, a buffer tank, an oil-gas separator and an intelligent heat dissipation device, wherein a plurality of perforated plates are arranged inside the buffer tank, a baffling pipe is arranged between the perforated plates, connecting pipes are fixed on opposite surfaces of the perforated plates, joints are fixed at the end parts of the baffling pipes, connecting raised heads are fixed at the end parts of the joints, and the connecting raised heads can be embedded into the connecting pipes; the baffling pipe is of an S-shaped structure; the utility model adopts PLC control, the energy saving and consumption reduction to the utmost extent are achieved on the premise of ensuring that the oil temperature of the elevated tank is close to the normal temperature, and the cooling system realizes the intellectualization; adopt the baffling pipe of perforated plate connection "S" type structure, utilize the flange equipment, simple to operate, and baffling pipe greatly reduced the use quantity of traditional baffling board, reduce cost to can guarantee the leakproofness, improve the radiating efficiency of conduction oil.
Description
Technical Field
The utility model belongs to the technical field of heat conduction oil furnace elevated tank, concretely relates to a device is controlled to energy-efficient intelligence for heat conduction oil furnace elevated tank cooling.
Background
The heat conduction oil furnace head tank stores heat conduction oil which is more than the volume of the heat conduction oil produced by expansion in the heat circulation process, prevents the heat conduction oil from increasing the pressure in the furnace body, stabilizes the oil system, overcomes the cavitation allowance of an oil pump and the saturated vapor pressure of the heat conduction oil in the working state, also has the functions of oil filling, oil supplementing, dewatering, exhausting and the like, and is vital to the safe and stable operation of the heat conduction oil system. The head tank has large oil storage capacity and is easy to contact with air, and the head tank is easy to oxidize once contacting with the air at high temperature, so that the oil product is rapidly deteriorated, the heat transfer efficiency is reduced, and the oil change cost and the operation cost are obviously increased.
In the technique that has now disclosed, increase buffer tank heat sink and intelligent heat abstractor, cool down to heat conduction oil furnace elevated tank, but increase the conduction oil formation through the porous baffling board of installation in the buffer tank, improve cooling efficiency, but the technology degree of difficulty is great, because porous baffling board size is limited, adopts more porous baffling board equipment, is difficult to guarantee the leakproofness, adopts less porous baffling board, and cooling efficiency is not high.
SUMMERY OF THE UTILITY MODEL
For solving the above-mentioned problem that exists among the prior art, the utility model provides a device is controlled to high-efficient energy-conserving intelligence for heat conduction oil furnace elevated tank cooling has effectively to avoid oil oxidation, guarantees that oil quality, heat conduction oil system thermal efficiency are high and the technology degree of difficulty is low characteristics.
In order to achieve the above object, the utility model provides a following technical scheme: an efficient energy-saving intelligent control device for cooling a head tank of a heat-conducting oil furnace comprises the head tank, a buffer tank, an oil-gas separator and an intelligent heat dissipation device, wherein an expansion tank is communicated with the bottom end of the outer side surface of the buffer tank, and an expansion pipe is connected between the expansion tank and the head tank; the top end of the outer side surface of the buffer tank is connected with an oil-gas separator interface, the oil-gas separator interface is connected with an oil-gas separator through a pipeline, a plurality of porous plates are arranged in the buffer tank, and the porous plates are positioned on the inner sides of the ports of the buffer tank and the expansion tank; a baffling pipe is arranged between the porous plates, a connecting pipe is fixed on the opposite surface of each porous plate, a joint is fixed at the end part of each baffling pipe, and a connecting raised head is fixed at the end part of each joint and can be embedded into the connecting pipe; the baffling pipe is of an S-shaped structure.
As an optimized technical scheme of the utility model, the port department of joint is fixed with first flange, the port department of connecting pipe is fixed with the second flange corresponding with this first flange.
As a preferred technical scheme of the utility model, the aperture of perforated plate the aperture of joint and the aperture of connecting the plush copper all equals.
As an optimized technical solution of the utility model, the outer diameter of the connecting raised head is equal to the inner diameter of the connecting pipe.
As a preferred technical solution of the present invention, the intelligent heat dissipation device includes a control device and a fan, a temperature sensor is installed on the buffer tank, and the temperature sensor is connected to the control device through a wire; the fan is provided with an electric control valve, a cold air inlet, a cold air outlet, a cooling water inlet and a cooling water outlet respectively, the cooling water inlet is provided with a flow control valve, and the electric control valve and the flow control valve are connected with the control device through leads.
As a preferred technical scheme of the utility model, the top and the bottom of the buffer tank are respectively provided with a degassing pipe expansion tank and a condensate discharging pipe interface, and the degassing pipe expansion tank is connected with the elevated tank through a pipeline; and the surface of the buffer tank is fixed with radiating fins.
As a preferred technical scheme of the utility model, the perforated plate is equipped with four.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model adopts PLC control, the heat dissipation is naturally carried out within the set temperature, the heat dissipation is forced after exceeding the set temperature, especially the high tank temperature rises suddenly when the oil system is dehydrated or the load changes violently and can play a great role when the temperature is high, the energy conservation and consumption reduction to the maximum extent are achieved on the premise of ensuring that the high tank oil temperature is close to the normal temperature, and the cooling system realizes the intellectualization; adopt the baffling pipe of perforated plate connection "S" type structure, utilize the flange equipment, simple to operate, and baffling pipe greatly reduced the use quantity of traditional baffling board, reduce cost to can guarantee the leakproofness, improve the radiating efficiency of conduction oil.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic structural view of the present invention;
fig. 2 is an enlarged schematic structural view of a position a in the present invention;
fig. 3 is a schematic side view of fig. 2 according to the present invention;
FIG. 4 is a schematic view of the front structure of the buffer tank of the present invention;
FIG. 5 is a schematic view of the internal structure of the buffer tank of the present invention;
FIG. 6 is a schematic view of the front structure of the perforated plate of the present invention;
fig. 7 is a schematic front view of a baffle pipe according to the present invention;
FIG. 8 is a schematic view of the baffle tube mounting structure of the present invention;
in the figure: 1. a head tank; 2. a buffer tank; 3. an expansion tube; 4. an oil-gas separator; 5. a control device; 6. a temperature sensor; 7. a cold air inlet; 8. a cold air outlet; 9. a flow regulating valve; 10. a cooling water outlet; 11. an electric control valve; 12. an oil-gas separator interface; 13. a degassing pipe expansion tank; 14. a condensate discharging pipe interface; 15. an expansion tank; 16. heat dissipation fins; 17. a perforated plate; 18. a fan; 19. a baffling pipe; 20. a joint; 21. a first connecting flange; 22. a connecting pipe; 23. a second connecting flange; 24. the projection is connected.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Examples
Referring to fig. 1-8, the present invention provides the following technical solutions: a high-efficiency energy-saving intelligent control device for cooling a head tank of a heat-conducting oil furnace comprises a head tank 1, a buffer tank 2, an oil-gas separator 4 and an intelligent heat dissipation device, wherein an expansion tank 15 is communicated with the bottom end of the outer side surface of the buffer tank 2, and an expansion pipe 3 is connected between the expansion tank 15 and the head tank 1; the top end of the outer side surface of the buffer tank 2 is connected with an oil-gas separator interface 12, the oil-gas separator interface 12 is connected with an oil-gas separator 4 through a pipeline, when the heat conduction oil is heated and expanded, the heat conduction oil enters the buffer tank 2 from an expansion pipe 3 after passing through the oil-gas separator 4, at the moment, the oil falls from the upper part of the buffer tank 2, and then is folded up to enter the elevated tank 1 after reaching the lower part of the elevated tank 1, so that the cooling purpose is achieved; a plurality of porous plates 17 are arranged in the buffer tank 2, and the porous plates 17 are positioned at the inner sides of the ports of the buffer tank 2 and the expansion tank 15; install baffling pipe 19 between the perforated plate 17, be fixed with connecting pipe 22 on perforated plate 17 'S the opposite face, baffling pipe 19' S end fixing has joint 20, end fixing at joint 20 has connection plush copper 24, and this connection plush copper 24 can be embedded inside connecting pipe 22, baffling pipe 19 is "S" type structure, baffling pipe 19 that "S" type structure is connected to adoption perforated plate 17, utilize the flange equipment, high durability and convenient installation, and baffling pipe 19 greatly reduced the use quantity of traditional baffling board, and the low cost, and can guarantee the leakproofness, the radiating efficiency of conduction oil is improved.
Specifically, as shown in fig. 8, in the present embodiment, a first connecting flange 21 is fixed at a port of the joint 20, and a second connecting flange 23 corresponding to the first connecting flange 21 is fixed at a port of the connecting pipe 22, so that the assembly of the folded flow pipe 19 is facilitated.
Specifically, as shown in fig. 8, in this embodiment, the aperture of the perforated plate 17, the aperture of the joint 20, and the aperture of the coupling boss 24 are all equal, so as to ensure the sealing property.
In particular, in the present embodiment, as shown in fig. 8, coupling projection 24 has an outer diameter equal to the inner diameter of coupling tube 22, so as to ensure sealing and stability of coupling projection 24 to coupling tube 22.
Specifically, with reference to fig. 1 and fig. 2, in this embodiment, the intelligent heat dissipation device includes a control device 5 and a fan 18, the control device 5 is a PLC control box, the buffer tank 2 is provided with a temperature sensor 6, the temperature sensor 6 is connected to the control device 5 through a wire, and the model of the temperature sensor 6 is FP212L 100-22; an electric control valve 11, a cold air inlet 7, a cold air outlet 8, a cooling water inlet and a cooling water outlet 10 are respectively arranged on a fan 18, a flow control valve 9 is arranged at the cooling water inlet, the electric control valve 11 and the flow control valve 9 are both connected with a control device 5 through leads, the model of the electric control valve 11 is BT802, the model of the flow control valve 9 is LH, when the oil temperature of a head tank 1 rises suddenly and stays high due to improper operation of a system or excessive load change of a hot end, an intelligent heat dissipation device starts to function, the oil temperature at the top of a buffer tank 2 is detected through a temperature sensor 6, signals are transmitted to the control device 5, when the oil temperature is higher than a set value, the control device 5 transmits action signals to the electric control valve 11 and the cooling water flow control valve 9 of the fan 18, the fan 18 cools the air after sucking the air and blows the cooled water to the surface of the buffer, the heat dissipation of the elevated tank 1 is accelerated, and the intelligent heat dissipation program is finished after the temperature is reduced to the set temperature.
Specifically, with reference to fig. 4 and 5, in this embodiment, the top and the bottom of the buffer tank 2 are further provided with a degassing pipe expansion tank 13 and a condensate discharging pipe interface 14, respectively, and the degassing pipe expansion tank 13 is connected to the elevated tank 1 through a pipeline; the surface of the buffer tank 2 is fixed with the heat dissipation fins 16, which is beneficial to the heat dissipation of the buffer tank 2.
Specifically, as fig. 6, in this embodiment, perforated plate 17 is equipped with four, on, two lower perforated plate 17 mainly connect the both ends of baffling pipe 19, two middle perforated plates 17 mainly play the supporting effect to baffling pipe 19, improve the stability of baffling pipe 19 installation, because baffling pipe 19 is "S" type structure, move in buffer tank 2 when the conduction oil, when baffling pipe 19 is broken to the process, make the conduction oil flow increase greatly, the disturbance aggravation, the conduction oil radiating efficiency has been improved, and baffling pipe 19' S installation is dismantled also more conveniently, be convenient for maintain, the cost of using multilayer baffling board equipment has also been reduced, the leakproofness has been improved, be of value to the flow of conduction oil.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. An efficient energy-saving intelligent control device for cooling a head tank of a heat-conducting oil furnace comprises a head tank (1), a buffer tank (2), an oil-gas separator (4) and an intelligent heat dissipation device, wherein an expansion tank (15) is communicated with the bottom end of the outer side surface of the buffer tank (2), and an expansion pipe (3) is connected between the expansion tank (15) and the head tank (1); the lateral surface top of buffer tank (2) is connected with oil and gas separator interface (12), and this oil and gas separator interface (12) pass through pipe connection oil and gas separator (4), its characterized in that: a plurality of porous plates (17) are arranged in the buffer tank (2), and the porous plates (17) are positioned at the inner sides of the ports of the buffer tank (2) and the expansion tank (15); a baffling pipe (19) is arranged between the porous plates (17), a connecting pipe (22) is fixed on the opposite surface of each porous plate (17), a connector (20) is fixed at the end part of each baffling pipe (19), a connecting raised head (24) is fixed at the end part of each connector (20), and the connecting raised head (24) can be embedded into the connecting pipe (22); the baffling pipe (19) is of an S-shaped structure.
2. The high-efficiency energy-saving intelligent control device for cooling the blast groove of the heat-conducting oil furnace according to claim 1, characterized in that: a first connecting flange (21) is fixed at a port of the joint (20), and a second connecting flange (23) corresponding to the first connecting flange (21) is fixed at a port of the connecting pipe (22).
3. The high-efficiency energy-saving intelligent control device for cooling the blast groove of the heat-conducting oil furnace according to claim 1, characterized in that: the aperture of the perforated plate (17), the aperture of the connector (20) and the aperture of the connecting nose (24) are all equal.
4. The high-efficiency energy-saving intelligent control device for cooling the blast groove of the heat-conducting oil furnace according to claim 1, characterized in that: the outer diameter of the coupling projection (24) is equal to the inner diameter of the coupling tube (22).
5. The high-efficiency energy-saving intelligent control device for cooling the blast groove of the heat-conducting oil furnace according to claim 1, characterized in that: the intelligent heat dissipation device comprises a control device (5) and a fan (18), wherein a temperature sensor (6) is installed on the buffer tank (2), and the temperature sensor (6) is connected with the control device (5) through a lead; be equipped with electrical control valve (11), cold wind import (7) and cold wind export (8), cooling water import and cooling water export (10) on fan (18) respectively, cooling water import department is equipped with flow control valve (9), electrical control valve (11) and flow control valve (9) all are connected through the wire controlling means (5).
6. The high-efficiency energy-saving intelligent control device for cooling the blast groove of the heat-conducting oil furnace according to claim 1, characterized in that: the top and the bottom of the buffer tank (2) are respectively provided with a degassing pipe expansion tank (13) and a condensate discharging pipe interface (14), and the degassing pipe expansion tank (13) is connected with the elevated tank (1) through a pipeline; and the surface of the buffer tank (2) is fixed with radiating fins (16).
7. The high-efficiency energy-saving intelligent control device for cooling the blast groove of the heat-conducting oil furnace according to claim 1, characterized in that: the perforated plate (17) is provided with four pieces.
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CN201921344985.4U CN211575549U (en) | 2019-08-19 | 2019-08-19 | Efficient energy-saving intelligent control device for cooling head tank of heat-conducting oil furnace |
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CN201921344985.4U CN211575549U (en) | 2019-08-19 | 2019-08-19 | Efficient energy-saving intelligent control device for cooling head tank of heat-conducting oil furnace |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112460815A (en) * | 2021-01-27 | 2021-03-09 | 查才文 | Energy-saving and environment-friendly water heater water-saving control system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112460815A (en) * | 2021-01-27 | 2021-03-09 | 查才文 | Energy-saving and environment-friendly water heater water-saving control system |
CN112460815B (en) * | 2021-01-27 | 2022-01-28 | 山东盛拓科太阳能科技有限公司 | Energy-saving and environment-friendly water heater water-saving control system |
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Granted publication date: 20200925 |
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