CN211570126U - Active carbon preparation device - Google Patents
Active carbon preparation device Download PDFInfo
- Publication number
- CN211570126U CN211570126U CN201922218272.XU CN201922218272U CN211570126U CN 211570126 U CN211570126 U CN 211570126U CN 201922218272 U CN201922218272 U CN 201922218272U CN 211570126 U CN211570126 U CN 211570126U
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- Prior art keywords
- box
- activated carbon
- activation
- assembly
- stirring
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 82
- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- 229910052799 carbon Inorganic materials 0.000 title claims description 12
- 238000003756 stirring Methods 0.000 claims abstract description 56
- 238000001994 activation Methods 0.000 claims abstract description 45
- 230000004913 activation Effects 0.000 claims abstract description 44
- 238000001914 filtration Methods 0.000 claims abstract description 33
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 238000002347 injection Methods 0.000 claims abstract description 14
- 239000007924 injection Substances 0.000 claims abstract description 14
- 238000005406 washing Methods 0.000 claims abstract description 8
- 238000000227 grinding Methods 0.000 claims description 21
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 6
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 6
- 241001330002 Bambuseae Species 0.000 claims description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 6
- 239000011425 bamboo Substances 0.000 claims description 6
- 239000011148 porous material Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims 2
- 238000004140 cleaning Methods 0.000 abstract description 23
- 238000003763 carbonization Methods 0.000 abstract description 7
- 238000001035 drying Methods 0.000 abstract description 6
- 230000003213 activating effect Effects 0.000 abstract description 5
- 239000003795 chemical substances by application Substances 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 abstract description 4
- 239000002994 raw material Substances 0.000 abstract description 4
- 239000002006 petroleum coke Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 239000012459 cleaning agent Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000003628 erosive effect Effects 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 206010024796 Logorrhoea Diseases 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- -1 shells Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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- Carbon And Carbon Compounds (AREA)
Abstract
The utility model relates to the technical field of activated carbon preparation, in particular to an activated carbon preparation device, which comprises a box body, an activation tank, a heating component, a stirring component, a crushing component, a cleaning injection component, a filtering component and a control device; when the device works, the control device controls the filter assembly to be closed, raw materials are crushed by the crushing assembly and enter the activation tank, meanwhile, the heating assembly continuously heats the activation tank to a certain temperature and then injects an activating agent, the stirring assembly is stirred, uniformly stirred and then stands for activation, the cleaning injection assembly after activation injects cleaning liquid and the stirring assembly is stirred and cleaned, the stirring assembly is stirred and dewatered after the cleaning filter assembly is opened, the stirring assembly is stirred and dried after the dewatering filter assembly is closed, the filter assembly is removed, and the activated carbon can be discharged; the carbonization, washing and drying are integrated into one intelligent control, so that the space is saved, the labor force of workers is reduced, and the quality of the activated carbon is improved.
Description
Technical Field
The utility model relates to an active carbon preparation technical field specifically is an active carbon preparation facilities.
Background
Activated carbon is a specially treated carbon, and the process of heating organic raw materials such as shells, coal and wood under the condition of isolating air to reduce non-carbon components is called carbonization, then reacting with gas to corrode the surface and produce a structure with developed micropores is called activation. Since the activation process is a microscopic process, i.e., the surface erosion of a large amount of molecular carbides is a point-like erosion, the surface of the activated carbon is caused to have countless fine pores. The diameter of micropores on the surface of the activated carbon is mostly between-nm, even a small amount of activated carbon has huge surface area, the surface area of each gram of activated carbon is-m, and all applications of the activated carbon are almost based on the characteristic of the activated carbon.
Because the petroleum coke has higher carbon element, the petroleum coke is gradually applied to the preparation of the active carbon by enterprises, the energy is fully utilized, and the requirements of energy conservation and environmental protection are met. Generally, the preparation of activated carbon from petroleum coke needs procedures of carbonization, washing and drying, wherein the carbonization is to add an activating agent into the petroleum coke and carry out a chemical reaction with the petroleum coke at a high temperature to obtain the activated carbon, the washing is to clean the activating agent in the activated carbon, and the drying is to dry a cleaning solution at a high temperature to obtain the clean and dry activated carbon.
The traditional equipment for preparing the activated carbon from the petroleum coke usually has different devices corresponding to the processes of carbonization, washing and drying, and is converted into different devices for processing in the form of a conveying belt, the production line is long, multi-station cooperation is needed, the cost is high, and in the preparation process, the activated carbon is exposed in the air, so that the quality of the activated carbon is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to produce the activated carbon to foretell traditional form and need the conveyer belt to convert and process to the device of difference in, its production line length, need the multistation cooperation, the higher problem of cost has adopted following technical scheme:
the utility model provides an active carbon preparation facilities, includes the box be equipped with the activation jar in the box, be equipped with activation district and lower filtering area in the activation jar, upward be provided with stirring subassembly and heating element in the activation district, crushing subassembly is installed to the feed inlet of box, centers on stirring subassembly is equipped with washs the injection subassembly, filtering component and controlling means are installed to lower filtering area, heating element stirring subassembly crushing subassembly wash the injection subassembly with filtering component all with the controlling means electricity is connected.
Further, crushing unit includes vertical setting and is in a feeding section of thick bamboo in the box, the outer tube wall of a feeding section of thick bamboo with feed inlet fixed connection, the symmetry is equipped with two sets of rough rollers and thin rolls in the feeding section of thick bamboo, thin rolls the roller setting and is in the below of rough roller, the roll gap of rough roller the roll gap of thin rolls with the feed inlet coaxial line sets up, rough roller with have respectively on the thin rolls greatly and grind the blade for a short time, rough roller with the roller drive of thin rolls is connected with the motor group.
Further, the stirring assembly comprises a vertical stirring shaft arranged in the upper activation area, the upper end of the stirring shaft penetrates out of the top of the activation tank and is connected with a stirring motor in a driving mode, the lower end of the stirring shaft is provided with a stirring scraper blade, and the stirring shaft is provided with stirring blades.
Furthermore, the heating assembly comprises a plurality of heaters which are uniformly distributed on the inner side wall of the box body.
Further, wash the injection subassembly and include that the annular sets up wash the pipeline in the box, it has cleaner feed liquor pipe to wash the pipe connection, the feed end of cleaner feed liquor pipe is worn out the box top, the equipartition has a plurality of nozzles on the washing pipeline, the nozzle sets up down.
Further, filter assembly includes shape identical filter and rotor plate, the outer border of filter with the inner tank wall fixed connection of box will the box is separated into go up activation district and lower filtering area, the equipartition has a plurality of regular filtration pores on the filter, the rotor plate sets up under in the filtering area, the rotor plate with the inner tank wall sliding connection of box, the bottom half is equipped with the rotation driving piece, the output of rotation driving piece with the lower fixed surface of rotor plate is connected.
Further, the rotation driving part comprises a lifting cylinder arranged on the box body bottom plate, the lifting cylinder is electrically connected with the control device, a piston rod of the lifting cylinder extends upwards to be connected with a rotating motor, an output shaft of the rotating motor vertically extends upwards to be fixedly connected with the center of the rotating plate, and a plurality of corresponding filtering holes corresponding to the filtering holes are uniformly distributed in the rotating plate.
Furthermore, one side at the middle part of the box body corresponds to the filter plate and the rotating plate, a semicircular disassembly door is arranged at the position, where the filter plate and the rotating plate are arranged, of the box body, the disassembly door can be opened and closed according to requirements, a discharge hole is formed in the box wall of the box body, and the discharge hole is located in the lower filtering area.
Furthermore, the control device comprises a control button and a display which are arranged below the disassembly door, and a plurality of temperature-sensitive switches which are uniformly distributed in the upper activation area.
The utility model has the advantages that:
in practical application, the control device controls the filter assembly to be closed, raw materials are crushed by the crushing assembly and enter the activation tank, meanwhile, the heating assembly continuously heats the activation tank to a certain temperature and then injects an activating agent, the stirring assembly is stirred and uniformly placed for activation, the cleaning injection assembly after activation injects a cleaning solution and simultaneously stirs and cleans the stirring assembly, the stirring assembly stirs and dehydrates after the cleaning filter assembly is opened, the stirring assembly stirs and dries after the dehydration filter assembly is closed, the filter assembly is removed, and the activated carbon can be discharged; the carbonization, washing and drying are integrated into one intelligent control, so that the space is saved, the labor force of workers is reduced, and the quality of the activated carbon is improved.
Drawings
Fig. 1 is a schematic sectional structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the present invention;
fig. 3 is a schematic structural view of the present invention;
fig. 4 is a schematic structural view of the present invention;
FIG. 5 is a schematic view of the shredder assembly of the present invention;
the box body 1 in the figure; an activation tank 2; a heating assembly 3; a stirring component 4; a stirring shaft 41; a stirring motor 42; the stirring blade 43; a stirring blade 44; a crushing assembly 5; a rough grinding roller 51; a fine grinding roller 52; large milling blades 53; small milling blades 54; a feed inlet 55; cleaning the injection assembly 6; cleaning the pipe 61; a stirring motor 42; a cleaning agent inlet pipe 63; a filter assembly 7; a filter plate 71; a filtering hole 711; a rotating plate 72; corresponding filter holes 721; a rotating electric machine 73; a lift cylinder 74; a control device 8; control buttons and a display 81; a temperature-sensitive switch 82; the door 9 is disassembled; and a discharge port 91.
Detailed Description
As shown in fig. 1 and 2, an activated carbon preparation device comprises a box body 1, an activation tank 2 is arranged in the box body 1, an upper activation region and a lower filtration region are arranged in the activation tank 2, a stirring assembly 4 and a heating assembly 3 are arranged in the upper activation region, a crushing assembly 5 is installed at a feed inlet of the box body 1, a cleaning injection assembly 6 is arranged around the stirring assembly 4, a filtration assembly 7 and a control device 8 are installed in the lower filtration region, and the heating assembly 3, the stirring assembly 4, the crushing assembly 5, the cleaning injection assembly 6 and the filtration assembly 7 are electrically connected with the control device 8.
In practical application, the control device 8 controls the filter assembly 7 to be closed, raw materials enter the activation tank 2 after being crushed by the crushing assembly 5, the heating assembly 3 continuously heats the activation tank 2 to a certain temperature and then injects an activating agent, the stirring assembly 4 is stirred and uniformly placed for activation, the cleaning injection assembly 6 injects cleaning liquid after activation and the stirring assembly 4 is stirred and cleaned, the stirring assembly 4 is stirred and dewatered after the cleaning filter assembly 7 is opened, the stirring assembly 4 is stirred and dried after the dewatering filter assembly 7 is closed, the filter assembly 7 is detached, and active carbon can be discharged; the carbonization, washing and drying are integrated into one intelligent control, so that the space is saved, the labor force of workers is reduced, and the quality of the activated carbon is improved.
As shown in fig. 1 and 5, the crushing assembly 5 includes a feeding cylinder vertically disposed in the box body 1, an outer cylinder wall of the feeding cylinder is fixedly connected with the feeding port, two sets of coarse grinding rollers 51 and fine grinding rollers 52 are symmetrically disposed in the feeding cylinder, the fine grinding rollers 52 are disposed below the coarse grinding rollers 51, a roller gap of the fine grinding rollers 52 and the feeding port are coaxially disposed, the coarse grinding rollers 51 and the fine grinding rollers 52 are respectively provided with large grinding blades 53 and small grinding blades 54, and a motor set 55 is drivingly connected to roller shafts of the coarse grinding rollers 51 and the fine grinding rollers 52; in this embodiment, when raw and other materials entered from pan feeding mouth 55, motor unit 55 drive coarse grinding roller 51 fell into fine grinding roller 52 and finely grind to raw and other materials coarse grinding, make the raw and other materials fully contact with the activator after enough garrulous, improve the quality of active carbon.
As shown in fig. 1 and fig. 2, the stirring assembly 4 includes a stirring shaft 41 vertically disposed in the upper activation region, an upper end of the stirring shaft 41 penetrates through the top of the activation tank 2 and is drivingly connected with a stirring motor 42, a stirring blade 44 is disposed at a lower end of the stirring shaft, and a stirring blade 43 is disposed on the stirring shaft; in this embodiment, the stirring motor 42 drives the stirring blade 43 on the stirring shaft 41 to stir, and the stirring blade 44 is used to prevent the filter assembly 7 from being stuck.
As shown in fig. 1, the heating assembly 3 includes a plurality of heaters uniformly distributed on the inner side wall of the box 1; in this embodiment, the heater may be a heating pipe or a heating wire that can continuously provide heat for the inner wall of the activation tank 2.
As shown in fig. 1 and 3, the cleaning injection assembly 6 includes a cleaning pipe 61 annularly arranged in the box 1, the cleaning pipe 61 is connected to a cleaning agent inlet pipe 63, a feeding end of the cleaning agent inlet pipe 63 penetrates through the top of the box 1, a plurality of nozzles 62 are uniformly distributed on the cleaning pipe 61, and the nozzles 62 are arranged downward; in this embodiment, the cleaning solution enters the cleaning pipeline 61 from the cleaning solution inlet pipe 63 and is sprayed into the activated carbon being stirred through the nozzles 62, and the cleaning solution is fully contacted with the activated carbon through the plurality of nozzles 62 and the stirring.
As shown in fig. 1 and 4, the filter assembly 7 includes a filter plate 71 and a rotary plate 72 having identical shapes, the outer edge of the filter plate 71 is fixedly connected to the inner wall of the box 1 to divide the box 1 into the upper activation region and the lower filter region, a plurality of regular filter holes 711 are uniformly distributed on the filter plate 71, the rotary plate 72 is disposed in the lower filter region, the rotary plate 72 is slidably connected to the inner wall of the box 1, a rotary driving member is disposed at the bottom of the box 1, and an output end of the rotary driving member is fixedly connected to a lower surface of the rotary plate 72; in the present embodiment, the rotating motor 73 drives the rotating plate 72 to rotate, so that when the filtering holes 711 are aligned with the corresponding filtering holes 721, the liquid can be filtered by the filtering assembly 7, and when the filtering holes 711 are not aligned with the corresponding filtering holes 721, the liquid can not pass through the filtering assembly 7.
As shown in fig. 1 and 2, the rotary driving member includes a lifting cylinder 74 disposed on the bottom plate of the box 1, the lifting cylinder 74 is electrically connected to the control device 8, a piston rod of the lifting cylinder 74 extends upward to connect with a rotary motor 73, an output shaft of the rotary motor 73 extends upward vertically to fixedly connect with the center of the rotating plate 72, and a plurality of corresponding filter holes 721 corresponding to the filter holes 711 are uniformly distributed on the rotating plate 72; in this embodiment, the control device 8 controls the rotary motor 73 to rotate the rotary plate 72, and rotates the filter holes 711 to a position not corresponding to the filter holes 721, so that water can be stored in the upper activation region, and the control device 8 controls the lifting cylinder 74 to pull out the output shaft from the center of the rotary plate 72, so that the filter plate 71 and the rotary plate 72 can be removed.
As shown in fig. 1 and 2, a semicircular detaching door 9 is disposed at a position corresponding to the filter plate 71 and the rotating plate 72 on one side of the middle portion of the box body 1, the detaching door 9 can be opened and closed as required, a discharge port 91 is disposed on a wall of the box body 1, and the discharge port 91 is located in the lower filtering area; in this embodiment, after the preparation of the activated carbon is completed, the controller 8 controls the lifting cylinder 74 to pull out the output shaft from the center of the rotating plate 72, and the filter plate 71 and the rotating plate 72 are taken out from the detaching door 9, so that the activated carbon can be discharged from the discharge port 91.
As shown in fig. 1 and 2, the control device 8 includes a control button and display 81 disposed below the detaching door 9, and a plurality of temperature-sensitive switches 82 uniformly distributed in the upper activation region; in this embodiment, the temperature sensitive switch 82 is used to monitor the activation temperature in the activation tank 2, and the control button and display 81 are used to monitor and display the reaction condition in the activation tank 2.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the described embodiments may be made by those skilled in the art without departing from the scope and spirit of the invention as defined by the accompanying claims.
Claims (9)
1. An active carbon preparation facilities which characterized in that: including box (1), be equipped with activation jar (2) in box (1), activation jar (2) are equipped with activation district and lower filtering area down in being equipped with, upward be provided with stirring subassembly (4) and heating element (3) in the activation district, crushing subassembly (5) are installed to the feed inlet of box (1), center on stirring subassembly (4) are equipped with and wash injection subassembly (6), filtering component (7) and controlling means (8) are installed to lower filtering area, heating element (3) stirring subassembly (4) crushing subassembly (5) wash injection subassembly (6) with filtering component (7) all with controlling means (8) electricity is connected.
2. The activated carbon production apparatus according to claim 1, wherein: crushing unit (5) are in including vertical setting a feeding section of thick bamboo in box (1), the outer wall of a feeding section of thick bamboo with feed inlet fixed connection, the symmetry is equipped with two sets of rough roller (51) and fine grinding roller (52) in the feeding section of thick bamboo, fine grinding roller (52) set up the below of rough roller (51), the roll gap of rough roller (51) fine grinding roller (52) the roll gap with the feed inlet coaxial line sets up, rough roller (51) with fine grinding roller (52) are gone up and are had respectively and grind blade (53) greatly and grind blade (54) for a short time, rough roller (51) with the roller drive of fine grinding roller (52) is connected with motor group (55).
3. The activated carbon production apparatus according to claim 1, wherein: stirring subassembly (4) are including vertical (41) of establishing in last activation region, (41) wear out the upper end of (41) activation jar (2) top drive is connected with agitator motor (42), the lower extreme of (mixing) shaft is equipped with stirring doctor-bar (44), be equipped with stirring vane (43) on (mixing) shaft (41).
4. The activated carbon production apparatus according to claim 1, wherein: the heating component (3) comprises a plurality of heaters which are uniformly distributed on the inner side wall of the box body (1).
5. The activated carbon production apparatus according to claim 1 or 3, wherein: wash injection subassembly (6) including the annular setting wash pipeline (61) in box (1), wash pipeline (61) pipe connection has cleaner feed liquor pipe (63), the feed end of cleaner feed liquor pipe (63) is worn out box (1) top, the equipartition has a plurality of nozzles (62) on washing pipeline (61), nozzle (62) set up down.
6. The activated carbon production apparatus according to claim 1, wherein: filter component (7) are including filter (71) and rotor plate (72) of shape complete coincidence, the outer border of filter (71) with the inner tank wall fixed connection of box (1), will box (1) is separated into go up activation area and lower filtering area, the equipartition has a plurality of regular filtration pores (711) on filter (71), rotor plate (72) set up under in the filtering area, rotor plate (72) with the inner tank wall sliding connection of box (1), box (1) bottom is equipped with the rotation driving piece, the output of rotation driving piece with the lower fixed surface of rotor plate (72) is connected.
7. The activated carbon production apparatus according to claim 6, wherein: the rotary driving piece comprises a lifting cylinder (74) arranged on a bottom plate of the box body (1), the lifting cylinder (74) is electrically connected with the control device (8), a piston rod of the lifting cylinder (74) extends upwards to be connected with a rotating motor (73), an output shaft of the rotating motor (73) vertically extends upwards to be fixedly connected with the center of the rotating plate (72), and a plurality of corresponding filtering holes (721) corresponding to the filtering holes (711) are uniformly distributed on the rotating plate (72).
8. The activated carbon production apparatus according to claim 7, wherein: one side at box (1) middle part corresponds filter (71) with rotor plate (72) department has seted up semi-circular dismantlement door (9), dismantle door (9) and can open and close according to the demand, the tank wall of box (1) is equipped with discharge gate (91), discharge gate (91) are located lower filtering area.
9. The activated carbon production apparatus according to claim 8, wherein: the control device (8) comprises a control button and a display (81) which are arranged below the disassembly door (9), and a plurality of temperature-sensitive switches (82) which are uniformly distributed in the upper activation area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922218272.XU CN211570126U (en) | 2019-12-12 | 2019-12-12 | Active carbon preparation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922218272.XU CN211570126U (en) | 2019-12-12 | 2019-12-12 | Active carbon preparation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211570126U true CN211570126U (en) | 2020-09-25 |
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ID=72535568
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922218272.XU Expired - Fee Related CN211570126U (en) | 2019-12-12 | 2019-12-12 | Active carbon preparation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211570126U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113104849A (en) * | 2021-04-01 | 2021-07-13 | 安徽炭元高新科技集团有限公司 | Equipment for producing active carbon by using core type carbonized material |
| CN114471740A (en) * | 2022-02-18 | 2022-05-13 | 吕梁学院 | Production device and method for preparing urea oxidation catalyst by taking eggshell membrane as raw material |
| WO2023133653A1 (en) * | 2022-01-11 | 2023-07-20 | 广州工商学院 | Preparation device for moringa seed biological activated carbon |
-
2019
- 2019-12-12 CN CN201922218272.XU patent/CN211570126U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113104849A (en) * | 2021-04-01 | 2021-07-13 | 安徽炭元高新科技集团有限公司 | Equipment for producing active carbon by using core type carbonized material |
| WO2023133653A1 (en) * | 2022-01-11 | 2023-07-20 | 广州工商学院 | Preparation device for moringa seed biological activated carbon |
| CN114471740A (en) * | 2022-02-18 | 2022-05-13 | 吕梁学院 | Production device and method for preparing urea oxidation catalyst by taking eggshell membrane as raw material |
| CN114471740B (en) * | 2022-02-18 | 2023-08-22 | 吕梁学院 | Production device for preparing urea oxidation catalyst by taking eggshell membrane as raw material |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20200925 |