CN211563751U - Multi-station automatic detection equipment for button defects - Google Patents
Multi-station automatic detection equipment for button defects Download PDFInfo
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- CN211563751U CN211563751U CN201920586514.8U CN201920586514U CN211563751U CN 211563751 U CN211563751 U CN 211563751U CN 201920586514 U CN201920586514 U CN 201920586514U CN 211563751 U CN211563751 U CN 211563751U
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Abstract
The utility model belongs to the automatic detection field, in particular to a multi-station automatic detection device for button flaws, which comprises a feeding mechanism, a material moving mechanism, a limiting mechanism, a multi-station detection mechanism, a data processing module, a blanking mechanism and a control mechanism, wherein the double-sided image shooting mechanism is arranged at the rear end of the feeding mechanism, the image shooting mechanism shoots one or more images of a sample to be detected, and the data processing module calculates and processes the images acquired by the image shooting mechanism, therefore, the utility model only needs to place the sample to be detected in the feeding mechanism by an operator when in use, the sample is fed to the multi-station detection mechanism by the feeding mechanism, the sample to be detected is automatically classified by the multi-station detection mechanism and the data processing module, and then the blanking mechanism feeds the sample, the detection efficiency is high, the automation degree is high, time and labor are saved, the occupied space is small, and the method has a wide application prospect.
Description
Technical Field
The invention belongs to the field of automatic detection, and particularly relates to multi-station automatic detection equipment for button defects.
Background
The resin button made of polyester as a raw material is expensive and is suitable for high-grade clothes; the metal buttons are light and not easy to change color, and can be punched with patterns and marks of garment manufacturers; the shell buttons have elegant texture and bright light color, and are always popular with consumers; the coiling buckle and the wrapping buckle made of the garment fabric or the near-color cloth can enable the garment to have national style and handicraft value, but the quality of the buttons is also uneven, and the button detection generally comprises the following aspects:
(1) confirming a sample by contrasting the sample, and judging whether the color and the model are consistent with the sample;
(2) whether the surface of the button has gaps, cracks, unevenness and obvious scratches or not;
(3) the front and the back have no car cracks and bubbles, and have no phenomena of edge rot and uneven thickness;
(4) the patterns have no obvious deformation and no white eyes, white circles and other phenomena;
(5) the buttonholes should be smooth and clean; the needle eye is not penetrated or broken, is symmetrical and has no big eye, and if the needle eye is a dark buttonhole, the dark eye groove is smooth and has no obvious burst;
(6) after electroplating or other processes, the effect is uniform.
To the detection project of above-mentioned button outward appearance, the common way on the existing market detects button one grain, if do not have professional check out test set, not only causes the detection volume huge and leads to the workman to detect tiredly easily, and detection efficiency is very low, and then influences the detection effect, differentiates a lot of slight changes by people's eye and is difficult to discover when the colourity detects simultaneously, and then leads to the button colourity can not reach the design requirement, influences the button quality.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the multi-station automatic detection equipment for the button defects, which has the advantages of high automation degree, labor saving, low detection cost and high detection efficiency.
The technical scheme adopted by the invention for solving the defects of the prior art is as follows:
the utility model provides a button flaw multistation automatic check out test set which characterized in that, includes feed mechanism, moves material mechanism, stop gear, multistation detection mechanism, data processing module, unloading mechanism and control mechanism, wherein:
the feeding mechanism comprises a feeding unit and a conveying unit, and the conveying unit conveys the sample to be detected in the feeding unit to the material moving mechanism;
the limiting mechanism is a guide strip arranged at the rear end of the feeding mechanism, and the guide strip limits the position of the sample to be detected on the material moving mechanism and enables the sample to be detected to move along a fixed track on the material moving mechanism;
the multi-station detection mechanism is a double-sided image shooting mechanism arranged at the rear end of the feeding mechanism, and the image shooting mechanism shoots one or more to-be-detected image data of the to-be-detected sample;
the data processing module is connected with the multi-station detection mechanism and used for calculating and processing the image data to be detected acquired by the image shooting mechanism;
the material moving mechanism is used for moving a sample to be detected among the feeding mechanism, the limiting mechanism, the multi-station detection mechanism and the discharging mechanism;
the blanking mechanism is characterized in that a material moving-out mechanism is arranged at the rear end of the multi-station detection mechanism, and the material moving-out mechanism transmits and blanks the detected sample;
the control mechanism is respectively and electrically connected with the feeding mechanism, the limiting mechanism, the multi-station detection mechanism, the material moving mechanism and the discharging mechanism and is used for carrying out real-time control on the feeding mechanism, the limiting mechanism, the multi-station detection mechanism, the material moving mechanism and the discharging mechanism.
Preferably, the material moving-out mechanism comprises a first material moving-out unit and a second material moving-out unit, a first push rod capable of moving under the driving of the first material driving mechanism is arranged on the first material moving-out unit, a second push rod capable of moving under the driving of the second material driving mechanism is arranged on the second material moving-out unit, and the first push rod and the second push rod are respectively used for pushing OK materials and NG materials.
Preferably, the material moving-out mechanism further comprises a first material tray and a second material tray, wherein the first material tray and the second material tray are arranged at displacement end points of the first push rod and the second push rod and respectively receive OK materials and NG materials pushed out by the first push rod and the second push rod.
Preferably, stop gear, multistation detection mechanism, move material mechanism and unloading mechanism all are equipped with two to improve detection efficiency.
Preferably, the conveying unit is a vibrating tray, the vibrating tray is connected with the feeding unit, and the vibrating tray conveys the sample to be tested to the material moving mechanism in a horizontal vibrating manner.
Preferably, the data processing module stores standard image data for a plurality of samples to be detected, and compares the standard image data with the image data to be detected, and the sample to be detected corresponding to the image data to be detected with an error within a set range is OK material, otherwise NG material.
Preferably, the material moving mechanism is made of transparent materials, so that double-sided detection is convenient to realize.
Compared with the prior art, the multi-station automatic detection equipment for the button defects is provided with the material moving mechanism, so that a sample to be detected is placed on the material moving mechanism, and streamlined operation is performed among stations, and the problem that manual detection is time-consuming and labor-consuming is solved;
two or even more sets of detection equipment are allowed to be arranged, so that the detection efficiency is improved; the material moving mechanism made of transparent materials is used for realizing double-sided detection of the sample to be detected, so that the detection efficiency is further improved;
the image shooting mechanism is arranged to compare the appearance condition of the sample to be detected with standard image data, automatic identification of OK materials and NG materials is achieved, automatic blanking is achieved, the workload of detection personnel is greatly reduced, meanwhile, the detection value is highly accurate, errors are reduced, button detection accuracy is improved, detection efficiency is high, and application prospects are wide.
Drawings
Fig. 1 is a schematic structural view of a multi-station automatic detection device for a button defect according to an embodiment of the invention.
Fig. 2 is a partially enlarged view of fig. 1.
Fig. 3 is a schematic structural view of another embodiment of the multi-station automatic detection equipment for the button defects.
Fig. 4 is a partially enlarged view of fig. 3.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art. The basic principles of the invention, as defined in the following description, may be applied to other embodiments, variations, modifications, equivalents, and other technical solutions without departing from the spirit and scope of the invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "front", "rear", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Fig. 1-2 show a structural schematic diagram of one embodiment of the multi-station automatic detection equipment for the button defects. As shown in fig. 1-2, the multi-station automatic detection device for button defects in this embodiment includes a feeding mechanism 10, a moving mechanism 20, a limiting mechanism 30, a multi-station detection mechanism 40, a data processing module, a blanking mechanism 50, and a control mechanism, wherein:
the feeding mechanism 10 comprises a feeding unit 11 and a conveying unit 12, and the conveying unit 12 conveys the sample 2 to be detected in the feeding unit 11 to the material moving mechanism 20;
the limiting mechanism 30 is a guiding bar 31 disposed at the rear end of the feeding mechanism 10, and the guiding bar 31 limits the position of the sample 2 to be measured on the material moving mechanism 20, and makes the sample 2 to be measured move along a fixed track on the material moving mechanism 20;
the multi-station detection mechanism 40 is a double-sided image shooting mechanism arranged at the rear end of the feeding mechanism 10, and the image shooting mechanism shoots one or more to-be-detected image data of the to-be-detected sample;
the data processing module is connected with the multi-station detection mechanism 40 and is used for calculating and processing the image data to be detected acquired by the image shooting mechanism;
the material moving mechanism 20 is used for moving the sample to be detected among the feeding mechanism 10, the limiting mechanism 30, the multi-station detection mechanism 40 and the blanking mechanism 50;
the blanking mechanism 50 is provided with a material moving-out mechanism at the rear end of the multi-station detection mechanism 40, and the material moving-out mechanism transmits and blanks the detected sample 2;
the control mechanism is respectively and electrically connected with the feeding mechanism 10, the limiting mechanism 30, the multi-station detection mechanism 40, the material moving mechanism 20 and the discharging mechanism 50, and is used for carrying out real-time control on the feeding mechanism 10, the limiting mechanism 30, the multi-station detection mechanism 40, the material moving mechanism 20 and the discharging mechanism 50.
Preferably, as can be seen from fig. 1, in this embodiment, the number of the conveying unit 12, the limiting mechanism 30, the multi-station detecting mechanism 40, the material moving mechanism 20, and the material discharging mechanism 50 of the feeding mechanism 10 is two, but the number of the conveying unit, the limiting mechanism, the multi-station detecting mechanism 20, and the material discharging mechanism is not limited to two, and any number that can meet the requirement of the production line can be used.
Referring to fig. 3-4, which are schematic structural views of another embodiment of the multi-station automatic detection equipment for button defects of the present invention, as shown in fig. 3-4, the same point of the embodiment as the previous embodiment is that the multi-station automatic detection equipment for button defects of the present invention includes a feeding mechanism 10, a material moving mechanism 20, a limiting mechanism 30, a multi-station detection mechanism 40, a data processing module, a blanking mechanism 50, and a control mechanism, wherein the number of the multi-station detection mechanism 40 and the blanking mechanism 50 is two, and the data processing module is connected to the multi-station detection mechanism 40 and is configured to perform calculation processing on image data to be detected collected by the image capturing mechanism;
the present embodiment is different from the previous embodiments in that the material moving mechanism 20 and the limiting mechanism 30 are disposed in two upper and lower layers, the material moving mechanism 20 includes an upper layer material moving mechanism 21 and a lower layer material moving mechanism 22, the conveying unit 12 of the material feeding mechanism 10 is designed in a double-track manner, and respectively conveys the sample 2 to be tested to the upper layer material moving mechanism 21 and the lower layer material moving mechanism 22, the positions of the sample 2 to be tested on the upper layer material moving mechanism 21 and the lower layer material moving mechanism 22 are respectively limited by the upper limiting mechanism 32 and the lower limiting mechanism 33, meanwhile, the upper layer material moving mechanism 21 and the lower layer material moving mechanism 22 respectively correspond to a set of multi-position detecting mechanism 40 and a set of blanking mechanism 50 and a control mechanism, the multi-position detecting mechanism 40 is used for detecting the sample 2 to be tested on the upper layer material moving mechanism 21 and the lower layer material moving mechanism 22, the blanking mechanism 50 transmits and blanks the detected sample 2, the control mechanism is respectively and electrically connected with the feeding mechanism 10, the upper limiting mechanism 32/the lower limiting mechanism 33, the multi-station detection mechanism 40, the upper layer material moving mechanism 21/the lower layer material moving mechanism 22 and the discharging mechanism 50 and is used for carrying out real-time control on the feeding mechanism 10, the upper limiting mechanism 32/the lower limiting mechanism 33, the multi-station detection mechanism 40, the upper layer material moving mechanism 21/the lower layer material moving mechanism 22 and the discharging mechanism 50.
Preferably, as can be seen from fig. 3, the material moving mechanism 20 and the limiting mechanism 30 of the present embodiment are disposed in two layers, and the number of the corresponding multi-station detecting mechanism 40 and the number of the corresponding blanking mechanism 50 are two, but the number of the layers is not limited to two layers, and any number of layers that can meet the requirement of the production line can be used.
As a preferred embodiment, in the two embodiments, the material removing mechanism includes a first material removing unit and a second material removing unit, a first push rod capable of being driven by the first material driving mechanism to move is disposed on the first material removing unit, a second push rod capable of being driven by the second material driving mechanism to move is disposed on the second material removing unit, and the first push rod and the second push rod are respectively used for pushing the OK material and the NG material. It should be noted that, in this embodiment, the first material moving-out unit may be any structure capable of realizing a horizontal displacement function in the prior art, for example, a first slide rail is disposed at the front end of the first material moving-out unit, a first slide block capable of freely sliding along the first slide rail is disposed on the first slide rail, the first material moving-out unit is disposed on the first slide block, and the second material moving-out unit is similar to the first material moving-out unit.
As a preferred implementation manner, in the two embodiments, the material removing mechanism further includes a first material tray and a second material tray, and the first material tray and the second material tray are disposed at the displacement end ends of the first push rod and the second push rod and respectively receive the OK material and the NG material pushed by the first push rod and the second push rod.
In the two embodiments, the conveying unit 12 is a vibrating tray, which is connected to the feeding unit 11 and transfers the sample 2 to be tested to the material moving mechanism 20 in a horizontal vibrating manner.
As a preferred implementation manner, in the two embodiments, the data processing module stores the standard image data of a plurality of samples 2 to be tested, and compares the standard image data with the image data to be tested, and the sample 2 to be tested corresponding to the image data to be tested whose error is within a set range is OK material, otherwise NG material.
As a preferred embodiment, in the two embodiments, the material moving mechanism 20 is made of a transparent material, so that the multi-station detection mechanism 40 can perform double-sided detection on the sample 2 to be detected. The material moving mechanism 20 is configured to rotate to perform a line production process, and the rotation of the material moving mechanism 20 may be implemented by any structure capable of implementing a power driving function, such as a servo motor, for example, which is not limited in the present invention.
It should be noted that the multi-position detection mechanism 40 in the two embodiments may be any structure with an image capturing function in the prior art, such as a CCD image sensor composed of a camera, a lens and a light source, which is not an innovative point of the present invention, and therefore, will not be described herein again.
The data processing unit in the two embodiments may be a general-purpose computer with data processing software or a dedicated data processor, and the control mechanism is an industrial personal computer based on a programmable logic controller (plc), which is a mature technology in the prior art and is not an innovative point of the present invention, and therefore, is not described herein again. Control mechanism electric connection respectively feed mechanism, multistation detection mechanism, move material mechanism and unloading mechanism, be used for right feed mechanism, multistation detection mechanism, move material mechanism and unloading mechanism carry out real time control, improve degree of automation.
It will be appreciated by persons skilled in the art that the embodiments of the invention described above and shown in the drawings are given by way of example only and are not limiting of the invention. The objects of the invention have been fully and effectively accomplished. The functional and structural principles of the present invention have been shown and described in the examples, and any variations or modifications of the embodiments of the present invention may be made without departing from the principles.
Claims (7)
1. The utility model provides a button flaw multistation automatic check out test set which characterized in that, includes feed mechanism, moves material mechanism, stop gear, multistation detection mechanism, data processing module, unloading mechanism and control mechanism, wherein:
the feeding mechanism comprises a feeding unit and a conveying unit, and the conveying unit conveys the sample to be detected in the feeding unit to the material moving mechanism;
the limiting mechanism is a guide strip arranged at the rear end of the feeding mechanism, and the guide strip limits the position of the sample to be detected on the material moving mechanism and enables the sample to be detected to move along a fixed track on the material moving mechanism;
the multi-station detection mechanism is a double-sided image shooting mechanism arranged at the rear end of the feeding mechanism, and the image shooting mechanism shoots one or more to-be-detected image data of the to-be-detected sample;
the data processing module is connected with the multi-station detection mechanism and used for calculating and processing the image data to be detected acquired by the image shooting mechanism;
the material moving mechanism is used for moving a sample to be detected among the feeding mechanism, the limiting mechanism, the multi-station detection mechanism and the discharging mechanism;
the blanking mechanism is characterized in that a material moving-out mechanism is arranged at the rear end of the multi-station detection mechanism, and the material moving-out mechanism transmits and blanks the detected sample;
the control mechanism is respectively and electrically connected with the feeding mechanism, the limiting mechanism, the multi-station detection mechanism, the material moving mechanism and the discharging mechanism and is used for carrying out real-time control on the feeding mechanism, the limiting mechanism, the multi-station detection mechanism, the material moving mechanism and the discharging mechanism.
2. The multi-station automatic button defect detection equipment according to claim 1, wherein the material removing mechanism comprises a first material removing unit and a second material removing unit, the first material removing unit is provided with a first push rod capable of being displaced under the driving of the first material driving mechanism, the second material removing unit is provided with a second push rod capable of being displaced under the driving of the second material driving mechanism, and the first push rod and the second push rod are respectively used for pushing OK materials and NG materials.
3. The multi-station automatic button defect detection equipment according to claim 2, wherein the material removing mechanism further comprises a first material tray and a second material tray, the first material tray and the second material tray are disposed at displacement end points of the first push rod and the second push rod and respectively receive OK materials and NG materials pushed out by the first push rod and the second push rod.
4. The multi-station automatic button defect detection equipment according to claim 3, wherein two of the limiting mechanism, the multi-station detection mechanism, the material moving mechanism and the blanking mechanism are provided.
5. The multi-station automatic detection equipment for button defects according to claim 3 or 4, wherein the conveying unit is a vibrating plate, the vibrating plate is connected with the feeding unit, and the vibrating plate conveys the sample to be detected to the material moving mechanism in a horizontal vibrating manner.
6. The multi-station automatic detection equipment for button defects according to claim 5, wherein the data processing module stores standard image data for a plurality of samples to be detected, and compares the standard image data with the image data to be detected, and the sample to be detected corresponding to the image data to be detected with an error within a set range is OK material, otherwise NG material.
7. The multi-station automatic button defect detection equipment according to claim 5, wherein the material moving mechanism is made of a transparent material.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920586514.8U CN211563751U (en) | 2019-04-26 | 2019-04-26 | Multi-station automatic detection equipment for button defects |
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|---|---|---|---|
| CN201920586514.8U CN211563751U (en) | 2019-04-26 | 2019-04-26 | Multi-station automatic detection equipment for button defects |
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| CN211563751U true CN211563751U (en) | 2020-09-25 |
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| CN201920586514.8U Active CN211563751U (en) | 2019-04-26 | 2019-04-26 | Multi-station automatic detection equipment for button defects |
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