CN211563497U

CN211563497U - Rudder blade coating composite device

Info

Publication number: CN211563497U
Application number: CN201922428622.5U
Authority: CN
Inventors: 常代展; 王雷
Original assignee: Jiangsu Haitai New Material Technology Co ltd
Current assignee: Jiangsu Haitai New Material Technology Co ltd
Priority date: 2019-12-30
Filing date: 2019-12-30
Publication date: 2020-09-25
Anticipated expiration: 2029-12-30

Abstract

The utility model relates to a rudder blade coating set composite, including the main part that is the cuboid form, be equipped with between main part and the inner chamber and bond and have thermal-insulated cotton heated board, be fixed with the spraying mechanism that is the mirror image range on the inner wall of inner chamber both sides, spraying mechanism connection control cabinet, the switch board is fixed on the main part outer wall, the switch board side is equipped with the motor, drying device is connected to the motor, the inner chamber bottom is equipped with recovery unit, be equipped with spacing subassembly on the main part back wall, spacing subassembly is mutually perpendicular with spraying mechanism, be equipped with the import on the main part antetheca, be equipped with assorted baffle with it in. The utility model discloses the degree of accuracy is strengthened in the supersound location, realizes automatic compound spraying, improves work efficiency and quality, and the stoving of coating shortens operating time with higher speed, and reduces the energy consumption, and recovery unit's use effectively improves the operation environment, increases work precision, and overall structure is stable firm, thermal-insulated effectual, increase of service life.

Description

Rudder blade coating composite device

Technical Field

The utility model particularly relates to a rudder blade coating set composite.

Background

The rudder sheet is mainly used for the outside of large equipment such as airplanes and missiles, and the coating structure on the surface of the rudder sheet directly influences the use of the equipment, so that the rudder sheet needs to be highly precise. And current coating set composite mostly uses the semi-automatization degree to operate, reduces work efficiency, also makes the coating cause the inhomogeneity simultaneously, directly influences the quality, improves the disqualification rate, increase cost, and adopt the nature to wait for its dry back in the spraying in-process mostly and carry out next spraying, waste time reduces work efficiency, and does not in time handle the waste material that unnecessary spitting was come out, causes the pollution of operation environment, reduces the work precision.

Disclosure of Invention

An object of the utility model is to provide a rudder piece coating set composite to solve current technical problem.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a rudder blade coating set composite, including the main part that is the cuboid form, be equipped with the heated board that bonds there is thermal-insulated cotton between main part and the inner chamber, be fixed with the spraying mechanism that is the mirror image range on the inner wall of inner chamber both sides, spraying mechanism connection control cabinet, the switch board is fixed on the main part outer wall, the switch board side is equipped with the motor, drying device is connected to the motor, the inner chamber bottom is equipped with recovery unit, be equipped with spacing subassembly on the main part back wall, spacing subassembly is mutually perpendicular with spraying mechanism, be equipped with the import on the main part antetheca, be equipped with assorted.

The utility model discloses a further improvement lies in: the spraying mechanism is including fixing the buffer board on the inner wall intermediate position of inner chamber both sides, be equipped with the fixing base on the buffer board, the embedded ultrasonic wave locator that has of fixing base central authorities, be equipped with first spray gun and second spray gun on the fixing base, first spray gun top is equipped with rotatory nozzle, the top is equipped with atomizer on the second spray gun, be 170 between atomizer and the second spray gun, first spray gun and second spray gun end extend to the main part outside, first high-voltage tube and second high-voltage tube are connected through the check valve respectively to first spray gun and second spray gun end, the export of first storage tank and second storage tank is connected respectively to first high-voltage tube and second high-voltage tube, first storage tank and second storage tank are fixed respectively on the main part outer wall.

The utility model discloses a further improvement lies in: spacing subassembly includes the spout, and the spout is fixed at inner chamber back wall intermediate position, is equipped with assorted slider with it on the spout, is equipped with the hydraulic stem on the slider, and the mount pad is connected at the hydraulic stem top, and the mount pad is gone up to be embedded have with ultrasonic wave locator assorted ultrasonic receiver, is equipped with the drive shaft on the mount pad, and the clamping jaw is connected at the drive shaft top.

The utility model discloses a further improvement lies in: the recycling device comprises a backflow groove which is 10-15 degrees away from the horizontal plane, one end of the backflow groove which is slightly lower extends to an outlet on the main body, a filter screen is clamped at one end of the outlet, a protrusion arranged on the filter screen is matched with a groove arranged on the outlet, the other end of the outlet is connected with an inlet of the recycling box through a pipe fitting, the pipe fitting is 30 degrees away from the horizontal plane, a hanging buckle on the recycling box is hung in a fixing ring on the outer wall of the main body, an outlet is arranged at the bottom of the recycling box, and a.

The utility model discloses a further improvement lies in: drying device includes a plurality of air heaters that evenly fix at the inner chamber top through the fastener, and a plurality of air heaters connect assorted hot-blast main with it respectively, and the hot-blast main other end extends to the main part outside, and the main pipe is connected to the hot-blast main other end, is responsible for and connects air heater, and air heater fixes at main part outside top.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model has simple structure, stability and firmness, effectively improves the sealing performance through the use of the baffle, simultaneously increases the heat-resisting, heat-preserving and heat-insulating effects of the whole structure through the use of the heat-preserving plate, has high automation degree, and effectively improves the working efficiency and the precision;

2. the utility model adopts the spraying mechanism to effectively realize composite spraying, and adopts the rotary spray head and the atomization spray head respectively to effectively ensure the uniformity of spraying, thereby improving the qualification rate, saving the cost and improving the comprehensive economic benefit;

3. the utility model adopts the limit component to effectively realize ultrasonic positioning, can slide up and down, left and right to adjust the position, enlarge the application range and improve the fixing effect through the clamping jaw;

4. the utility model adopts the drying device to compress and heat the air, can effectively save energy consumption, and can radiate heat in multiple directions through the air heater, thus realizing uniform heat inside the inner cavity and shortening the drying time of the coating;

5. the utility model discloses a recovery unit can effectively retrieve unnecessary coating, improves the operation environment, indirectly strengthens the work precision, and hangs the collection box convenient to install and dismantle of design.

Description of the drawings:

FIG. 1: the structure of the utility model is shown schematically;

FIG. 2: the partial schematic diagram of the utility model;

FIG. 3: the structure schematic diagram of the limiting component of the utility model is shown;

FIG. 4: the utility model discloses the structure schematic diagram of filter screen.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The utility model provides a technical scheme:

the utility model provides a rudder piece coating set composite, including the main part 1 that is the cuboid form, it has thermal-insulated cotton heated board 3 to be equipped with bonding between main part 1 and the inner chamber 2, be fixed with the spraying mechanism 4 that is the mirror image arrangement on the inner wall of 2 both sides of inner chamber, 4 connection control cabinets 5 of spraying mechanism, switch cabinet 5 is fixed on 1 outer wall of main part, 5 sides of switch cabinet are equipped with motor 6, drying device 7 is connected to

motor

6, 2 bottoms of inner chamber are equipped with recovery unit 8, be equipped with spacing subassembly 9 on the 1 back wall of main part, spacing subassembly 9 is mutually perpendicular with spraying mechanism 4, be equipped with import 10 on the 1 antetheca of main part, be equipped with assorted baffle 11 with.

In this embodiment, the spraying mechanism 4 includes the buffer board 41 fixed on the middle position of the inner wall of the two sides of the inner cavity 2, be equipped with the fixing base 42 on the buffer board 41, the central embedded ultrasonic positioner 43 that has of fixing base 42, be equipped with first spray gun 44 and second spray gun 45 on the fixing base 42, first spray gun 44 top is equipped with rotatory nozzle 46, the top is equipped with atomizer 47 on the second spray gun 45, it is 170 to be between atomizer 47 and the second spray gun 45, first spray gun 44 and second spray gun 45 are terminal to extend to the outside of main part 1, first spray gun 44 and second spray gun 45 are terminal to be connected first high-pressure pipe 48 and second high-pressure pipe 49 through the check valve respectively, first high-pressure pipe 48 and second high-pressure pipe 49 connect the export of first storage tank 50 and second storage tank 51 respectively, first storage tank 50 and second storage tank 51 are fixed respectively on the outer wall of main part 1.

In this embodiment, the drying device 7 includes a plurality of hot air blowers 71 uniformly fixed on the top of the inner cavity 2 by fasteners, the plurality of hot air blowers 71 are respectively connected to hot air pipes 72 matched with the hot air blowers 71, the other ends of the hot air pipes 72 extend to the outside of the main body 1, the other ends of the hot air pipes 72 are connected to a main pipe 73, the main pipe 73 is connected to an air heater 74, and the air heater 74 is fixed on the top of the outside of the main body 1.

In this embodiment, the recycling device 8 includes a backflow groove 81 forming an angle of 10 ° to 15 ° with the horizontal plane, one end of the backflow groove 81 slightly lower extends to an outlet 82 on the main body 1, a filter screen 83 is clamped at one end of the outlet 82, a protrusion 84 arranged on the filter screen 83 is matched with a groove 85 arranged on the outlet 82, the other end of the outlet 82 is connected with an inlet of a recycling box 86 through a pipe 87, the pipe 87 and the horizontal plane form an angle of 30 °, a hanging buckle on the recycling box 86 is hung in a fixing ring on the outer wall of the main body 1, an outlet is arranged at the bottom of the recycling box 86, and a valve is arranged.

In this embodiment, the limiting component 9 includes a sliding groove 91, the sliding groove 91 is fixed at the middle position of the rear wall of the inner cavity 2, a sliding block 92 matched with the sliding groove 91 is arranged on the sliding groove 91, a hydraulic rod 93 is arranged on the sliding block 92, the top of the hydraulic rod 93 is connected with a mounting seat 94, an ultrasonic receiver 97 matched with the ultrasonic positioner 43 is embedded in the mounting seat 94, a driving shaft 95 is arranged on the mounting seat 94, and the top of the driving shaft 95 is connected with a clamping jaw 96.

In this embodiment, the motor 6 is connected to a controller inside the control cabinet 5 through a circuit, and the controller is connected to the ultrasonic positioner 43, the rotary nozzle 46, the atomizing nozzle 47, the hot air blower 71, the air heater 74, the slider 92, the hydraulic rod 93, the driving shaft 95, the clamping jaw 96, and the ultrasonic receiver 97, respectively.

The working principle is as follows: (1) starting a motor, performing idle running on each component through a controller in a control cabinet to preheat each component, adding a proper amount of coating into a first storage tank and a second storage tank simultaneously,

(2) opening a baffle, feeding the rudder sheet substrate in the previous procedure into an inner cavity through a manipulator, fixing the rudder sheet substrate through a clamping jaw, receiving the position of an ultrasonic locator through an ultrasonic receiver, enabling a sliding block to slide up and down in a sliding groove, enabling a hydraulic rod to adjust the position forwards and backwards, and enabling the central shaft of the rudder sheet and the central shafts of a first spray gun and a second spray gun to be kept on the same horizontal line, so that the position is fixed;

(3) the first spray gun sprays a first coating from the first liquid storage tank at high pressure, and the first coating is sprayed out in a high-speed rotating mode under the action of the rotating spray head, so that the rudder piece of the first spray gun is sprayed uniformly, and the first spray gun is heated by the hot air blower under the action of the air energy heater to dry the coating quickly, so that the next step can be carried out;

(4) the second spray gun sprays a second coating from the second liquid storage tank at a high pressure, the coating is atomized under the action of the atomizer, so that the coating is finer and more uniform, the rudder blade is driven by the driving shaft to slowly rotate, so that uniform spraying is achieved, and similarly, the coating is quickly dried under the heating of the hot air blower;

(5) and after the spraying is finished, opening the baffle, and taking out the rudder sheet through the manipulator to perform the next procedure.

In the above embodiment, the utility model discloses degree of automation is high, can effectual realization composite coating's automatic spraying, not only effectively improves work efficiency, also strengthens operating mass, and the use of cooperation spacing subassembly is effectively fixed the work piece, and the degree of accuracy is strengthened in the supersound location, adopts drying device to accelerate the stoving of coating, shortens operating time, and reduces the energy consumption, and recovery unit's use effectively improves the operation environment, increases work precision, and overall structure is stable firm, thermal-insulated effectual, increase of service life.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a rudder blade coating composite set, includes the main part (1) that is cuboid form, its characterized in that: be equipped with between main part (1) and inner chamber (2) and bond heated board (3) that have thermal-insulated cotton, be fixed with spraying mechanism (4) that are the mirror image and arrange on inner chamber (2) both sides inner wall, spraying mechanism (4) connection control cabinet (5), switch board (5) are fixed on main part (1) outer wall, switch board (5) side is equipped with motor (6), drying device (7) are connected in motor (6), inner chamber (2) bottom is equipped with recovery unit (8), be equipped with spacing subassembly (9) on main part (1) back wall, spacing subassembly (9) are mutually perpendicular with spraying mechanism (4), be equipped with import (10) on main part (1) antetheca, be equipped with assorted baffle (11) with it on import (10).

2. Rudder blade coating compound device according to claim 1, characterized in that: spraying mechanism (4) is including fixing buffer board (41) on inner chamber (2) both sides inner wall intermediate position, be equipped with fixing base (42) on buffer board (41), fixing base (42) central authorities are embedded to have ultrasonic positioner (43), be equipped with first spray gun (44) and second spray gun (45) on fixing base (42), first spray gun (44) top is equipped with rotatory nozzle (46), second spray gun (45) are gone up the top and are equipped with atomizer (47), be 170 between atomizer (47) and second spray gun (45), first spray gun (44) and second spray gun (45) end extend to main part (1) outside, first spray gun (44) and second spray gun (45) end connect first high-pressure pipe (48) and second high-pressure pipe (49) through the check valve respectively, first high-pressure pipe (48) and second high-pressure pipe (49) are connected the export of first storage tank (50) and second storage tank (51) respectively The first storage tank (50) and the second storage tank (51) are respectively fixed on the outer wall of the main body (1).

3. Rudder blade coating compound device according to claim 1, characterized in that: spacing subassembly (9) include spout (91), spout (91) are fixed at inner chamber (2) back wall intermediate position, be equipped with assorted slider (92) with it on spout (91), be equipped with hydraulic stem (93) on slider (92), mount pad (94) is connected at hydraulic stem (93) top, the mount pad (94) go up the embedded ultrasonic receiver (97) with ultrasonic wave locator (43) assorted, be equipped with drive shaft (95) on mount pad (94), clamping jaw (96) are connected at drive shaft (95) top.

4. Rudder blade coating compound device according to claim 1, characterized in that: the recycling device (8) comprises a backflow groove (81) which is 10-15 degrees away from the horizontal plane, one end of the backflow groove (81) which is slightly lower extends to an outlet (82) on the main body (1), a filter screen (83) is clamped at one end of the outlet (82), a protrusion (84) arranged on the filter screen (83) is matched with a groove (85) arranged on the outlet (82), the other end of the outlet (82) is connected with an inlet of a recycling box (86) through a pipe fitting (87), the pipe fitting (87) is 30 degrees away from the horizontal plane, a hanging buckle on the recycling box (86) is hung in a fixing ring on the outer wall of the main body (1), an outlet is arranged at the bottom of the recycling box (86), and a valve is arranged at the outlet.

5. Rudder blade coating compound device according to claim 1, characterized in that: drying device (7) include a plurality of hot-blast blower (71) of evenly fixing at inner chamber (2) top through the fastener, it is a plurality of hot-blast blower (71) are connected assorted hot-blast main pipe (72) respectively, the hot-blast main pipe (72) other end extends to the main part (1) outside, the main pipe (73) is connected to the hot-blast main pipe (72) other end, be responsible for (73) and connect air heater (74), air heater (74) are fixed at main part (1) outside top.