CN211545335U

CN211545335U - Horizontal pipeline coiling mechanism

Info

Publication number: CN211545335U
Application number: CN201922449295.1U
Authority: CN
Inventors: 贾康康
Original assignee: Baoji Bbdo Huitong Composites Co ltd
Current assignee: Baoji Bbdo Huitong Composites Co ltd
Priority date: 2019-12-31
Filing date: 2019-12-31
Publication date: 2020-09-22
Anticipated expiration: 2029-12-31

Abstract

The utility model belongs to the technical field of pipeline rolling devices, and discloses a horizontal pipeline rolling device, which comprises a base, wherein one side of the base is provided with a controller, one end inside the base is fixedly connected with a motor through a bracket, the other end inside the base is movably connected with a rotating shaft through a bearing, the outer wall of the rotating shaft is provided with a first gear, an output shaft of the motor is fixedly provided with a second gear matched with the first gear, one end of the rotating shaft extending to the outside of the base is provided with a rolling disc, the top side edge of the rolling disc is connected with eight fixed columns, the utility model enables the pipeline to be rolled from bottom to top in a circle formed by the fixed columns through the matching of the rolling disc, a guide wheel and the fixed columns, thereby effectively offsetting the stress of the pipeline, preventing the pipeline from being bent due to the stress, and simultaneously reducing the situation that the pipeline becomes elliptical due, the uniform outer diameter of the rolled pipeline is ensured, and the rolling effect is improved.

Description

Horizontal pipeline coiling mechanism

Technical Field

The utility model belongs to the technical field of the pipeline coiling mechanism, concretely relates to horizontal pipeline coiling mechanism.

Background

The pipeline rolling device is rolled by a similar cylindrical turntable controlled by a motor, the beginning of a pipeline is fixed on a point close to the lower end of the cylindrical surface of the turntable in a breaking mode during rolling, the pipeline is rolled by rotating, the trend of the pipeline rolling is that the pipeline is firstly moved from bottom to top along a fixed point close to the lower part of the cylindrical surface, and then the pipeline is moved from top to bottom in a snake shape until the rolling is completed and the fixation is finished.

But there are more defects in current pipeline coiling mechanism, for example, the pipeline is whole tightly to paste in the cylindrical outward appearance of carousel when the rolling, lead to body stress all towards the cylinder center pin, thereby cause the pipeline to buckle easily, the cylindrical wearing and tearing of carousel have been accelerated, simultaneously when the pipeline is crooked, its cross section becomes ellipse circular easily, the pipeline that leads to the rolling to accomplish hardly reaches the external diameter unified, the rolling effect is relatively poor, in addition, because the external diameter size of pipeline is probably different, the carousel cylinder size of rolling all is fixed in addition, lead to the size that can't change pipeline rolling diameter, therefore application scope is less, it is inconvenient often during the use.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a horizontal pipeline coiling mechanism to the pipeline that proposes in solving above-mentioned background art is easily buckled, and is difficult to unified external diameter after the rolling, and can't change the problem of pipeline rolling diameter size.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a horizontal pipeline coiling mechanism, includes the base, the controller is installed to one side of base, and the inside one end of base passes through support fixedly connected with motor, the inside other end of base has the pivot through bearing swing joint, first gear is installed to the outer wall of pivot, the output shaft of motor be fixed with first gear assorted second gear, the pivot extends to the outside one end of base and installs the rolling dish, the top side of rolling dish is connected with eight fixed columns, the support column is installed to one side that the top of base is close to the rolling dish, the top that one side of support column is close to the fixed column is fixed with the pneumatic cylinder, the one end that the support column was kept away from to the pneumatic cylinder passes through hydraulic stem fixedly connected with guide wheel, motor and controller electric connection.

Preferably, the inside of rolling dish is close to the below of fixed column and has seted up the chamber groove, the internally mounted in chamber groove has the slide bar, and the inside one side of chamber groove is close to the below of slide bar and is fixed with electric telescopic handle, the outer wall cover of slide bar is equipped with the sliding sleeve, the fixed column extends to the inside one end in chamber groove and is connected with the sliding sleeve, electric telescopic handle's one end is connected with the sliding sleeve, the top of rolling dish is seted up with fixed column assorted spout, electric telescopic handle and controller electric connection.

Preferably, the bottom of the base is provided with a pulley, and the bottom of the pulley is provided with an anti-skid groove.

Preferably, the outer wall of the hydraulic cylinder is provided with a protective cover, and the outer wall of the protective cover is provided with heat dissipation holes.

Preferably, the top of fixed column is installed the stopper, the outer wall of stopper is provided with the antiskid burr.

Compared with the prior art, the beneficial effects of the utility model are that:

(1) the utility model discloses a cooperation of rolling dish, guide wheel and fixed column for the pipeline is coiled from bottom to top in the circle that the fixed column formed, thereby can effectively offset the stress of pipeline, prevents that the pipeline from buckling because of the stress, and the reduction pipeline that simultaneously can be fine becomes elliptical condition because of the bending, guarantees that the external diameter after the pipeline rolling is unified, has improved the rolling effect.

(2) The utility model discloses an electric telescopic handle, slide bar, spout and sliding sleeve's cooperation for the position of fixed column can be followed rolling dish chassis radius and adjusted at will, thereby makes the circle diameter that the fixed column formed change, so that make the rolling diameter carry out nimble adjustment, has improved the practicality of device.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a top view of the wind-up reel of the present invention;

FIG. 3 is a schematic view of the internal structure of the cavity groove of the present invention;

in the figure: 1-fixing the column; 2, winding a disc; 3-a base; 4-a first gear; 5-a rotating shaft; 6, a motor; 7-a second gear; 8-a pulley; 9-a controller; 10-a support column; 11-a protective cover; 12-a hydraulic cylinder; 13-a guide wheel; 14-a limiting block; 15-a chute; 16-a slide bar; 17-cavity groove; 18-a sliding sleeve; 19-electric telescopic rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides the following technical solutions: a horizontal type pipeline winding device comprises a base 3, a controller 9 is installed on one side of the base 3, the type of the controller 9 is a CPU226, the rated power is 11W, the working voltage is 24V, a motor 6 is fixedly connected to one end inside the base 3 through a support, the motor 6 adopts an YL711-90 driving motor, the rated voltage is 220V, the rated rotating speed is 2800rpm, the other end inside the base 3 is movably connected with a rotating shaft 5 through a bearing, a first gear 4 is installed on the outer wall of the rotating shaft 5, a second gear 7 matched with the first gear 4 is fixed to an output shaft of the motor 6, the second gear 7 is driven to rotate through the work of the motor 6, then the second gear 7 drives the first gear 4 to rotate, the rotating shaft 5 drives a winding disc 2 to rotate, so that a pipeline is convenient, a winding disc 2 is installed on one end of the rotating shaft 5 extending to the outside of the base 3, and eight fixing columns 1 are, a supporting column 10 is arranged at one side of the top of the base 3 close to the winding disc 2, a hydraulic cylinder 12 is fixed at one side of the supporting column 10 close to the upper part of the fixing column 1, the hydraulic cylinder 12 adopts an MOB hydraulic cylinder, and the rated pressure is 70KG/CM²Hydraulic stem fixedly connected with guide wheel 13 is passed through to the one end that support column 10 was kept away from to pneumatic cylinder 12, guide wheel 13 includes two pulleys that can freely roll, introduce between two pulleys 8 with the pipeline on the tractor, drive guide wheel 13 through pneumatic cylinder 12 and remove, can make guide wheel 13 guide the pipeline to fixed column 1 on, thereby make things convenient for the body to coil on rolling dish 2, the rolling mode of pipeline is that the contact point from fixed column 1 and rolling dish 2 chassis begins to coil to rolling dish 2 center along the horizontal line simultaneously, then the rolling mode of pipeline is coiled from the contact point on fixed column 1 and rolling dish 2 chassis, thenAnd then from the center to the fixed column 1, the pipe is coiled from inside to outside, the pipe is coiled from bottom to top by a snake-shaped walking position, the stress of the pipe can be effectively offset by the coiling method, the pipe is prevented from being bent due to the stress, the pipe is coiled in a circle formed by the fixed column 1, and therefore the situation that the pipe becomes elliptical due to bending can be well reduced after the coiling, in addition, due to the existence of the fixed column 1, the uniformity of the outer diameter of the coiled pipe can be well ensured, the coiling effect is improved, and the motor 6 is electrically connected with the controller 9.

Further, a cavity groove 17 is formed in the inner portion of the winding disc 2 close to the lower portion of the fixed column 1, a sliding rod 16 is installed in the cavity groove 17, an electric telescopic rod 19 is fixed on one side of the inner portion of the cavity groove 17 close to the lower portion of the sliding rod 16, the electric telescopic rod 19 is of a PXTL type and has a voltage of 24V, a sliding sleeve 18 is sleeved on the outer wall of the sliding rod 16, one end, extending to the inner portion of the cavity groove 17, of the fixed column 1 is connected with the sliding sleeve 18, one end of the electric telescopic rod 19 is connected with the sliding sleeve 18, a sliding groove 15 matched with the fixed column 1 is formed in the top portion of the winding disc 2, when the winding diameter of a pipeline needs to be changed, the sliding sleeve 18 is driven to slide on the sliding rod 16 through the electric telescopic rod 19, the sliding sleeve 18 drives the fixed column 1 to slide in the sliding groove 15, then, the flexible adjustment of the rolling diameter is realized, the practicability of the device is improved, and the electric telescopic rod 19 is electrically connected with the controller 9.

Further, the bottom of the base 3 is provided with a pulley 8, the pulley 8 plays a role of facilitating the movement of the device, and the bottom of the pulley 8 is provided with an anti-slip groove.

Specifically, the protective cover 11 is installed on the outer wall of the hydraulic cylinder 12, the protective cover 11 plays a role in protecting and radiating, and the outer wall of the protective cover 11 is provided with radiating holes.

Specifically, stopper 14 is installed at the top of fixed column 1, and stopper 14 has anti-drop's effect, and stopper 14's outer wall is provided with the anti-skidding burr.

The utility model discloses a theory of operation and use flow: when the utility model is used, firstly, the diameter of the rolling is carried out according to the requirement, the diameter of the circle formed by the fixed column 1 is adjusted, the electric telescopic rod 19 is started through the controller 9, the work of the electric telescopic rod drives the sliding sleeve 18 to slide on the sliding rod 16, then the sliding sleeve 18 drives the fixed column 1 to slide in the sliding groove 15, the position of the fixed column 1 can be adjusted randomly along the radius of the chassis of the rolling disc 2, thereby the diameter of the circle formed by the fixed column 1 is changed, so as to flexibly adjust the rolling diameter, then one end of the pipeline passes through the guide wheel 13, the hydraulic cylinder 12 drives the guide wheel 13 to move, the guide wheel 13 guides the pipeline to the fixed column 1, the pipeline is rolled from the contact point of the fixed column 1 and the chassis of the rolling disc 2, the rolling disc 2 rotates under the action of the motor 6, meanwhile, the pipeline is dragged by the work of the external tractor, the, the event has prevented the device because of the broken shaft that the rolling brought, risks such as gear damage, the pipeline is coiled along horizontal line to rolling dish 2 center this moment, then from center to fixed column 1, coil from inside to outside, the pipeline is coiled from bottom to top with snakelike off-position, this kind of coiling method can effectively offset the stress of pipeline, prevent that the pipeline from buckling because of stress, the rolling of pipeline is in the circle that fixed column 1 formed, thereby the reduction pipeline that can be fine after the rolling becomes oval condition because of the bending, in addition, because the existence of fixed column 1, the external diameter after guaranteeing the pipeline rolling that can be fine is unified, the rolling effect has been improved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a horizontal pipeline coiling mechanism which characterized in that: including base (3), controller (9) are installed to one side of base (3), and support fixedly connected with motor (6) is passed through to the inside one end of base (3), the inside other end of base (3) has pivot (5) through bearing swing joint, first gear (4) are installed to the outer wall of pivot (5), the output shaft of motor (6) is fixed with second gear (7) with first gear (4) assorted, wind-up reel (2) are installed to the outside one end of pivot (5) extension to base (3), the top side of wind-up reel (2) is connected with eight fixed columns (1), support column (10) are installed to one side that the top of base (3) is close to wind-up reel (2), top that one side of support column (10) is close to fixed column (1) is fixed with pneumatic cylinder (12), the one end that support column (10) were kept away from to pneumatic cylinder (12) is passed through hydraulic stem fixedly connected with guide wheel (13), and hydraulic stem fixedly ) And the motor (6) is electrically connected with the controller (9).

2. The horizontal pipe winder according to claim 1, wherein: the utility model discloses a winding device, including rolling dish (2), the inside below that is close to fixed column (1) of rolling dish (2) has seted up chamber groove (17), the internally mounted of chamber groove (17) has slide bar (16), and the inside below that is close to slide bar (16) of one side of chamber groove (17) is fixed with electric telescopic handle (19), the outer wall cover of slide bar (16) is equipped with sliding sleeve (18), fixed column (1) extend to the inside one end in chamber groove (17) and are connected with sliding sleeve (18), the one end of electric telescopic handle (19) is connected with sliding sleeve (18), the top of rolling dish (2) seted up with fixed column (1) assorted spout (15), electric telescopic handle (19) and controller (9) electric connection.

3. The horizontal pipe winder according to claim 1, wherein: the bottom of base (3) is installed pulley (8), the bottom of pulley (8) is seted up anti-skidding groove.

4. The horizontal pipe winder according to claim 1, wherein: the outer wall of pneumatic cylinder (12) is installed protection cover (11), the louvre has been seted up to the outer wall of protection cover (11).

5. The horizontal pipe winder according to claim 1, wherein: a limiting block (14) is installed at the top of the fixing column (1), and anti-skid convex lines are arranged on the outer wall of the limiting block (14).