CN211527241U - A water-air cooler bracket accuracy detection tool - Google Patents
A water-air cooler bracket accuracy detection tool Download PDFInfo
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- CN211527241U CN211527241U CN202020082932.6U CN202020082932U CN211527241U CN 211527241 U CN211527241 U CN 211527241U CN 202020082932 U CN202020082932 U CN 202020082932U CN 211527241 U CN211527241 U CN 211527241U
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Abstract
本实用新型公开了一种水空中冷器支架精度检测工装,检测工装包括底板、定位座、夹紧部件和螺纹孔孔位测量部件;所述定位座上设有与待测支架上安装轴孔位置相适配的导向轴,导向轴下端与定位座固定连接,定位座的上表面设有与待测支架上安装轴孔位置底面相适配的定位面,定位座的下表面与底座固定连接;夹紧部件与定位座配合用于夹持待测支架,夹紧部件固定于底板上并位于定位座附近;螺纹孔孔位测量部件设有与待测支架上螺孔位置相适配设有测量孔的测量块,测量块的底部与底板固定连接;测量孔内还设有弹簧测孔组件。本实用新型提供的工装的检测精度符合要求,操作简单,省时高效。
The utility model discloses an accuracy detection tool for a bracket of a water-air cooler. The detection tool includes a bottom plate, a positioning seat, a clamping part and a threaded hole hole position measuring part; the positioning seat is provided with an installation shaft hole on the bracket to be measured. The guide shaft with matching position, the lower end of the guide shaft is fixedly connected with the positioning seat, the upper surface of the positioning seat is provided with a positioning surface that matches the bottom surface of the position of the shaft hole on the bracket to be tested, and the lower surface of the positioning seat is fixedly connected with the base ;The clamping part cooperates with the positioning seat to clamp the bracket to be tested, and the clamping part is fixed on the bottom plate and is located near the positioning seat; the threaded hole hole position measurement part is equipped with a threaded hole corresponding to the position of the screw hole on the bracket to be tested. For the measuring block of the measuring hole, the bottom of the measuring block is fixedly connected with the bottom plate; a spring measuring hole assembly is also arranged in the measuring hole. The detection accuracy of the tool provided by the utility model meets the requirements, and the operation is simple, time-saving and efficient.
Description
技术领域technical field
本实用新型涉及工件检具技术领域,具体涉及一种水空中冷器支架精度检测工装。The utility model relates to the technical field of workpiece inspection tools, in particular to a water-air cooler bracket precision inspection tool.
背景技术Background technique
随着现代机械化进程的加快,汽车行业的机械零部件结构越来越复杂,不但产品尺寸精度要求越来越高,而且检测方法和检测手段也越来越复杂,在当今追求高效率低成本的节奏下,随着CNC数控车床加工技术和加工难度不断提高的情况下,对现有的检测仪器或检测工具的测量效率要求也越来越重视了。目前对工件的检测通常使用三坐标测量机,虽然三坐标测量机的检测精度高,但是采用三坐标测量机的检测时间长,不适合批量工件的检测。针对需要全检测量的产品必须开发设计一种专用的工装夹具来代替机器检测设备,这种工装夹具目的是提高位置度测量效率,其操作快捷、测量高效、准确实用的工装夹具是本实用新型设计开发的目的。With the acceleration of the modern mechanization process, the structure of mechanical parts in the automotive industry is becoming more and more complex, not only the requirements for product dimensional accuracy are getting higher and higher, but also the detection methods and detection methods are becoming more and more complex. In today's pursuit of high efficiency and low cost Under the rhythm, with the continuous improvement of CNC numerical control lathe processing technology and processing difficulty, more and more attention is paid to the measurement efficiency requirements of existing testing instruments or testing tools. At present, the detection of workpieces usually uses a CMM. Although the detection accuracy of the CMM is high, the detection time of the CMM is long, which is not suitable for the detection of batch workpieces. For products that require full detection, a special fixture must be developed and designed to replace the machine testing equipment. The purpose of this fixture is to improve the efficiency of position measurement, and the fixture is fast in operation, efficient in measurement, accurate and practical. The utility model The purpose of design and development.
实用新型内容Utility model content
本实用新型的目的在于,克服现有技术中存在的缺陷,提供一种同时对水空中冷器支架平面度、螺孔位置、安装尺寸进行检测的检测工装。该工装具有操作简捷、定位精准、高效实用的特点。The purpose of the utility model is to overcome the defects existing in the prior art, and to provide a detection tool which simultaneously detects the flatness, screw hole positions and installation dimensions of the water-air cooler bracket. The tooling has the characteristics of simple operation, accurate positioning, high efficiency and practicality.
为实现上述目的,本实用新型的技术方案是设计一种水空中冷器支架精度检测工装,待测支架设有竖直设置的安装轴孔和若干水平设置的螺纹孔,检测工装包括底板、定位座、夹紧部件和螺纹孔孔位测量部件;所述定位座上设有与待测支架上安装轴孔位置相适配的导向轴,导向轴下端与定位座固定连接,定位座的上表面设有与待测支架上安装轴孔位置底面相适配的定位面,定位座的下面与底座固定连接;夹紧部件与定位座配合用于夹持待测支架,夹紧部件固定于底板上并位于定位座附近;螺纹孔孔位测量部件设有与待测支架上螺孔位置相适配设有测量孔的测量块,测量块的底部与底板固定连接;测量孔内还设有弹簧测孔组件。In order to achieve the above purpose, the technical scheme of the present utility model is to design a water-air cooler bracket accuracy detection tool, the bracket to be tested is provided with a vertical installation shaft hole and a number of horizontally arranged threaded holes, and the detection tool includes a base plate, a positioning seat, clamping part and threaded hole hole position measurement part; the positioning seat is provided with a guide shaft that matches the position of the mounting shaft hole on the bracket to be measured, the lower end of the guide shaft is fixedly connected with the positioning seat, and the upper surface of the positioning seat is There is a positioning surface that matches the bottom surface of the mounting shaft hole on the bracket to be tested, and the bottom of the positioning seat is fixedly connected to the base; the clamping part cooperates with the positioning seat to clamp the bracket to be tested, and the clamping part is fixed on the bottom plate It is located near the positioning seat; the threaded hole hole position measuring component is provided with a measuring block with a measuring hole that matches the position of the screw hole on the bracket to be measured, and the bottom of the measuring block is fixedly connected to the bottom plate; there is also a spring measuring device in the measuring hole. hole assembly.
水空中冷器支架精度检测工装的使用方法为,先将待测工件放在四个角定位座的导向轴上,定位座上设有定位面,将定位面与夹紧部件配合使用测定待测支架的平面度。采用螺纹孔孔位测量部件测定待测工件开孔的相对位置,将弹簧测孔组件放置在测量孔内,如果弹簧测孔组件的测量头部均能穿过待测工件的开孔,说明待测工件开孔位置准确。The method of using the water-air cooler bracket accuracy testing tool is to first place the workpiece to be tested on the guide shafts of the four corner positioning seats, and the positioning seats are provided with positioning surfaces, and the positioning surfaces are used in conjunction with the clamping parts to measure the to-be-measured The flatness of the bracket. Use the threaded hole hole position measuring component to measure the relative position of the opening of the workpiece to be measured, and place the spring measuring hole assembly in the measuring hole. If the measuring head of the spring measuring hole assembly can pass through the opening of the workpiece to be measured, it means The position of the workpiece opening is accurate.
作为优选的技术方案,所述夹紧部件包括固定在底板上的支座、压杆、连杆、施力杆和校准块;所述连杆固定在支座上端,施力杆下端和压杆后端分别与连杆铰接连接,所述连杆上端与施力杆铰接连接,连杆下端与压杆铰接连接,压杆与校准快通过螺栓螺纹连接;校准块头部设有U型卡槽和校准面。As a preferred technical solution, the clamping component includes a support, a pressure rod, a connecting rod, a force application rod and a calibration block fixed on the base plate; the connecting rod is fixed on the upper end of the support, and the lower end of the force application rod and the pressure rod The rear ends are respectively hingedly connected with the connecting rods, the upper ends of the connecting rods are hingedly connected with the force-applying rods, the lower ends of the connecting rods are hingedly connected with the pressure rods, and the pressure rods are connected with the calibration quick by bolts; the head of the calibration block is provided with a U-shaped slot. and calibration surfaces.
作为优选的技术方案,所述弹簧测孔组件包括测量杆、支撑套管、弹簧和把手,所述测量杆包括与待测螺纹孔相适配的测量头部和测量管滑动段,所述测量管滑动段为锥杆,锥杆的大尺寸端与测量头部连接,锥杆的锥度为1:20~40;测量杆的长度长于测量管的长度,测量杆穿过支撑套管,且与支撑套管动配合,测量杆在伸出支撑套管的一端设有把手,在把手与支撑套管之间的支撑杆上套装有弹簧,测量杆在伸出支撑套管的另一端设有测量头部,在测量杆与测量头部的结合部设有限位挡圈,支撑套管的外表面与测量快上测量孔相适配。As a preferred technical solution, the spring measuring hole assembly includes a measuring rod, a support sleeve, a spring and a handle, the measuring rod includes a measuring head and a measuring tube sliding section adapted to the threaded hole to be measured, and the measuring tube slides The segment is a tapered rod, the large size end of the tapered rod is connected to the measuring head, and the taper of the tapered rod is 1:20~40; the length of the measuring rod is longer than the length of the measuring tube, the measuring rod passes through the support sleeve, and is connected with the support sleeve. The tube is matched with the movement, the measuring rod is provided with a handle at one end extending out of the support sleeve, a spring is sleeved on the support rod between the handle and the support sleeve, and the measuring rod is provided with a measuring head at the other end extending out of the support sleeve , a limit stop ring is arranged at the joint of the measuring rod and the measuring head, and the outer surface of the support sleeve is adapted to the measuring hole on the measuring fast.
作为优选的技术方案,所述螺纹孔孔位测量部件的测量块上设有一个或多个测量孔,所述测量孔的位置与待测支架的螺纹孔位置相对应。As a preferred technical solution, the measuring block of the threaded hole hole position measuring component is provided with one or more measuring holes, and the positions of the measuring holes correspond to the positions of the threaded holes of the bracket to be measured.
作为优选的技术方案,螺纹孔孔位测量部件的底部还设有测量底座,测量底座的下面设有滑轨,测量底座与滑轨滑动连接,所述滑轨上设有限位块,测量块安装在测量底座上。As a preferred technical solution, the bottom of the threaded hole position measuring component is also provided with a measuring base, a slide rail is arranged under the measuring base, the measuring base is slidably connected with the slide rail, and a limit block is arranged on the slide rail, and the measuring block is installed on the measuring base.
作为优选的技术方案,所述测量孔内还设有伸出测量孔的导向段。As a preferred technical solution, the measuring hole is further provided with a guide section extending out of the measuring hole.
作为优选的技术方案,所述底板上还设有通止规。As a preferred technical solution, the bottom plate is also provided with a stop gauge.
作为优选的技术方案,所述底板上还设有固定螺孔。As a preferred technical solution, the bottom plate is also provided with fixing screw holes.
本实用新型的优点和有益效果在于:本实用新型的水空中冷器支架精度检测工装根据支架加工的要求制备的检测工装,对各种基准部件进行结构性配合,限位和位置约束,经过在三维立体式基准定位后,对待测支架进行安装尺寸,螺孔位置的精确检测,采用该工装的检测精度符合要求,操作简单,省时高效。The advantages and beneficial effects of the present utility model lie in that: the water-air cooler bracket accuracy detection tool of the present utility model is a detection tool prepared according to the requirements of bracket processing, and performs structural coordination, limit and position constraints on various reference components. After the three-dimensional reference positioning, the installation size of the bracket to be measured and the position of the screw holes are accurately detected. The detection accuracy of the tooling meets the requirements, and the operation is simple, time-saving and efficient.
附图说明Description of drawings
图1是待测工件结构示意图;Fig. 1 is the structural schematic diagram of the workpiece to be tested;
图2是本实用新型的结构示意图;Fig. 2 is the structural representation of the present utility model;
图3是本实用新型定位座的结构示意图;Fig. 3 is the structural representation of the positioning seat of the present invention;
图4是本实用新型弹簧测孔组件的结构示意图;Fig. 4 is the structural representation of the spring measuring hole assembly of the present invention;
图5是本实用新型夹紧部件的结构示意图;Fig. 5 is the structural representation of the clamping part of the present utility model;
图中:1、底板;2、定位座;21、定位面;22、导向轴;3、夹紧部件;31、支座;32、校准快;33、压杆;34、连杆;35、施力杆;4、螺纹孔孔位测量部件;41、测量底座;42、测量块、43测量孔;5、弹簧测孔组件;51、测量杆;52、支撑套管;53、弹簧;54、把手;55、测量头部;56、限位挡圈;6、通止规;7、固定螺孔。In the figure: 1, base plate; 2, positioning seat; 21, positioning surface; 22, guide shaft; 3, clamping part; 31, support; 32, quick calibration; 33, pressure rod; 34, connecting rod; 35, Forcing rod; 4. Threaded hole position measurement part; 41. Measuring base; 42. Measuring block, 43. Measuring hole; 5. Spring measuring hole assembly; 51. Measuring rod; 52. Support sleeve; 53. Spring; 54 , handle; 55, measuring head; 56, limit ring; 6, pass and stop gauge; 7, fixed screw hole.
具体实施方式Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本实用新型的技术方案,而不能以此来限制本实用新型的保护范围。The specific embodiments of the present utility model will be further described below with reference to the accompanying drawings and embodiments. The following examples are only used to illustrate the technical solutions of the present invention more clearly, and cannot be used to limit the protection scope of the present invention.
一种水空中冷器支架精度检测工装,待测支架设有竖直设置的安装轴孔8和若干水平设置的螺纹孔9,检测工装包括底板1、定位座2、夹紧部件3和螺纹孔孔位测量部件4;所述定位座上设有与待测支架上安装轴孔位置相适配的导向轴22,导向轴下端与定位座固定连接,定位座的上表面设有与待测支架上安装轴孔位置底面相适配的定位面21,定位座的下面与底座固定连接;夹紧部件与定位座配合使用于夹持待测支架,夹紧部件固定于底板上并位于定位座附近;螺纹孔孔位测量部件设有与待测支架螺孔位置相适配设有测量孔43的测量块,测量块的底部与底板固定连接;测量孔内还设有弹簧测孔组件5。A water-air cooler bracket accuracy detection tool, the bracket to be tested is provided with a vertically arranged
检测工装设有四个定位座,匹配四个定位座设有四个夹紧部件。所述夹紧部件包括固定在底板上的支座31、压杆33、连杆34、施力杆35和校准块32;所述连杆固定在支座上端,施力杆下端和压杆后端分别与连杆铰接连接,所述连杆上端与施力杆铰接连接,连杆下端与压杆铰接连接,压杆与校准快32通过螺栓螺纹连接;校准块头部设有U型卡槽和校准面。The inspection tool is provided with four positioning seats, and the four positioning seats are matched with four clamping parts. The clamping part includes a
所述弹簧测孔组件包括测量杆51、支撑套管52、弹簧53和把手54,所述测量管包括与待测螺纹孔相适配的测量头部55(测量头部倒角处理)和测量管滑动段,所述测量管滑动段为锥杆,锥杆的大尺寸端与测量头部连接,锥杆小尺寸端与把手连接,锥杆的锥度为1:20~40;测量杆的长度长于测量管的长度,测量杆穿过支撑套管,且与支撑套管动配合,测量杆在伸出支撑套管的一端设有把手,在把手与支撑套管之间的支撑杆上套装有弹簧,测量杆在伸出支撑套管的另一端设有测量头部,在测量杆与测量头部的结合部设有限位挡圈56,支撑套管的外表面与测量快上测量孔相适配。The spring measuring hole assembly includes a
所述螺纹孔孔位测量部件的测量块上设有一个或多个测量孔,所述测量孔的位置与待测支架的螺纹孔位置相对应。The measuring block of the threaded hole hole position measuring component is provided with one or more measuring holes, and the positions of the measuring holes correspond to the positions of the threaded holes of the bracket to be measured.
螺纹孔孔位测量部件的底部还设有测量底座41,测量底座的下面设有滑轨,测量底座与滑轨滑动连接,测量块42安装在测量底座上,所述滑轨上设有限位块。The bottom of the threaded hole position measuring component is also provided with a measuring base 41, a slide rail is arranged under the measuring base, the measuring base is slidably connected with the slide rail, the measuring block 42 is installed on the measuring base, and the slide rail is provided with a limit block .
所述测量孔内还设有伸出测量孔的导向段。The measuring hole is also provided with a guide section extending out of the measuring hole.
所述底板上还设有通止规6。The bottom plate is also provided with a
所述底板上还设有与工作台连接的固定螺孔7。The bottom plate is also provided with fixing screw holes 7 connected with the workbench.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principles of the present invention, several improvements and modifications can be made. These improvements and retouching should also be regarded as the protection scope of the present invention.
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| CN112797934A (en) * | 2021-01-29 | 2021-05-14 | 南京马波斯自动化设备有限公司 | Detection device for hydraulic torque converter |
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