CN211518534U

CN211518534U - Ultrasonic welding machine for production and processing of simulated bait

Info

Publication number: CN211518534U
Application number: CN201922475905.5U
Authority: CN
Inventors: 刘友文; 刘涛
Original assignee: Jieshou City Xinghua Fishing Tackle Co ltd
Current assignee: Jieshou City Xinghua Fishing Tackle Co ltd
Priority date: 2019-12-31
Filing date: 2019-12-31
Publication date: 2020-09-18
Anticipated expiration: 2029-12-31

Abstract

The utility model relates to the technical field of living goods, in particular to an ultrasonic welding machine for producing and processing simulated bait, which comprises a base, a workbench, a stand column and a welding machine body, wherein the upper surface of the workbench is also fixedly provided with a lower die through a fastening bolt, the upper surface of the lower die is provided with a plurality of lower fish-shaped grooves, and the bottom of each lower fish-shaped groove is provided with a round hole; the upper end surface of the workbench is provided with a fixed seat, the interior of the fixed seat is fixedly provided with an upright post, the outer surface of the upright post is provided with a welding machine body in a sliding manner, the interior of the welding machine body is sequentially provided with a pneumatic cylinder, a piston rod, a motion rod, an attenuator, a force sensor and a moving seat from top to bottom, the bottom of the moving seat is provided with an amplitude transformer through a flange plate, and the bottom end of the amplitude transformer is provided with an upper die; the utility model is convenient for taking out and collecting the glued simulated bait, thereby increasing the working efficiency; meanwhile, waste gas generated in the welding and gluing process can be pumped into the treatment tank, so that harm to the body of workers is reduced.

Description

Ultrasonic welding machine for production and processing of simulated bait

Technical Field

The utility model relates to an articles for daily use technical field, concretely relates to ultrasonic welding machine is used in production and processing of emulation bait.

Background

In the traditional fishing, in order to induce the fish to get on the hook, different baits are generally placed on the fishhook positioned at the tail end of the hook line according to different fishes, when the baits are swallowed, the fish gets on the hook, the method needs to continuously replace the baits, and the fish is easy to slip. Artificial bionic bait has been developed in recent years, this kind of bait has the appearance of little fish, can float in aqueous by utilizing the pulling of self buoyancy and hook line, through to the necessary decoration of bait outward appearance if setting up decorative pattern, color etc. it is lifelike to make the bait, makes the aquatic big fish swallow, utilizes the fishhook of fixing in the bait outside to hang the big fish successfully this moment, this kind of bait compares with traditional bait, saves the process of preparing bait, receives consumer's liking, consequently, bionic bait technique obtains rapid development.

In the production process of the bionic bait, two half bait shells are generally welded and glued by using an ultrasonic welding machine, the ultrasonic welding machine conducts ultrasonic waves to plastic processing parts through a welding head, so that the two plastic joint surfaces are severely rubbed under the action of the ultrasonic waves, and the plastic joint surfaces are melted by friction heat to finish gluing. The technology has the advantages of high speed, firm welding line and the like.

However, the existing method for gluing the bait shell by using an ultrasonic welding machine still has some disadvantages, such as: after the welding is finished, the bionic bait is easy to adhere to the lower die and is inconvenient to take out, so that the production efficiency is influenced; because the bionic bait is made of materials such as pvc and the like, some toxic waste gas is easily generated in the welding and gluing process, and the bionic bait is not good for health after being inhaled by workers for a long time.

SUMMERY OF THE UTILITY MODEL

Aiming at the problem that the bionic bait is easy to adhere to a lower die and is inconvenient to take out after welding in the background technology, the bionic bait also solves the problems that toxic waste gas is easy to generate in the welding and gluing process, and workers are unfavorable to body health after inhaling for a long time; therefore, the utility model designs an ultrasonic welding machine for production and processing of simulated bait.

The utility model discloses a realize through following technical scheme:

an ultrasonic welding machine for simulated bait production and processing comprises a base, a workbench, a stand column and a welding machine body, wherein the workbench is mounted on the upper end surface of the base, a mounting groove is formed in the upper surface of the workbench, an electric push rod is mounted at the bottom of the mounting groove, a cross rod is fixed to the top of the electric push rod, and a plurality of ejector rods are welded to the upper end of the cross rod at equal intervals; the upper surface of the workbench is also fixedly provided with a lower die through a fastening bolt, the lower die is arranged over the mounting groove in a right-to-top manner, the upper surface of the lower die is provided with a plurality of lower fish-shaped grooves which are arranged at equal intervals, and the bottom of each lower fish-shaped groove is provided with a round hole; the upper end surface of the workbench is also provided with a fixed seat through a fastening bolt, the inside of the fixed seat is fixedly provided with the upright post, the outer surface of the upright post is provided with the welding machine body in a sliding manner, the inside of the welding machine body is sequentially provided with a pneumatic cylinder, a piston rod, a moving rod, an attenuator, a force sensor and a moving seat from top to bottom, the inside of the moving seat is provided with an ultrasonic generator and a transducer, the bottom of the moving seat is provided with an amplitude transformer through a flange plate, the bottom end of the amplitude transformer is fixedly provided with an upper die, and the lower surface of the upper die is provided with a plurality of upper fish-shaped grooves which correspond to the lower fish; the rear wall of the welding machine body is provided with a pair of locking handles, and the right side wall of the welding machine body is provided with a lifting crank; the outside of welding machine body has circuit control box through wire electric connection.

As a further improvement of the scheme, the ejector rod and the round hole right above the ejector rod share the same axis, and the diameter of the upper surface of the ejector rod is smaller than that of the round hole.

As a further improvement of the scheme, the side wall of the cross rod is provided with an induction block, and the inner wall of the mounting groove is provided with an upper limit inductor and a lower limit inductor.

As a further improvement of the scheme, the front side wall of the base is provided with a starting button, an emergency stop button, an ejection button and a reset button.

As a further improvement of the above scheme, an air pump is further installed on the base, a button switch for controlling whether the air pump works is arranged on the front side wall of the base, an air exhaust pipe and an air outlet pipe are respectively arranged at two ends of the air pump, the end part of the air exhaust pipe is communicated with a gas collecting hood, and the end part of the air outlet pipe extends into a treatment tank filled with treatment liquid.

As a further improvement of the scheme, the upper port of the gas collecting hood is open and can be sleeved on the outer wall of the flange plate, and the outer wall of the upper port of the gas collecting hood is also in threaded connection with a fastening bolt.

Compared with the prior art, the beneficial effects of the utility model are that:

1. in the utility model, after the welding is finished, the push-out button can be pressed, at the moment, the electric push rod can extend upwards, the push rod can be further driven to move upwards and push out all glued simulated baits through the inside of the round hole, so that the glued simulated baits can be conveniently taken out and collected, the working efficiency is increased, and meanwhile, the simulated baits can be prevented from being stuck inside the lower fish-shaped groove; when the induction block on the side wall of the cross rod moves to be opposite to the upper limit inductor in positive phase, the upper limit inductor sends a 'lifting stopping' signal to the circuit control box, and the circuit control box can enable the electric push rod to stop the height; according to the technical scheme, the electric push rod has the advantages that the reset button is pressed again, the electric push rod can contract downwards, until the induction block moves to be in positive phase synchronization with the lower limiting inductor, the lower limiting inductor can send a 'stop contracting' signal to the circuit control box at the moment, the electric push rod can stop contracting, operation is simple, control of the electric push rod is also very intelligent, and the cross rod can be prevented from being too tall to push against the lower die.

2. The utility model discloses in, still install the aspiration pump on the base, the both ends of aspiration pump are equipped with exhaust tube and outlet duct respectively, the tip intercommunication of exhaust tube has the gas collecting channel, the tip of outlet duct stretches into to the processing jar inside that contains the treatment fluid, can cup joint the gas collecting channel in the ring flange outer wall, tighten fastening bolt again, press button switch operating condition of exhaust pump department this moment, thereby the aspiration pump can constantly with the waste gas suction that produces to the processing jar inside among the welding veneer process, thereby can reduce the harm to workman's health, very big using value has.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic view of a first-view perspective structure of the present invention;

fig. 2 is a schematic view of a second perspective three-dimensional structure of the present invention;

FIG. 3 is a schematic view of the internal structure of the welding machine body of the present invention;

fig. 4 is a top view of the middle and lower dies of the present invention;

FIG. 5 is a schematic view of the internal structure of the mounting groove of the present invention;

fig. 6 is a schematic perspective view of embodiment 2 of the present invention.

Wherein, 1-base, 2-workbench, 3-column, 4-welding machine body, 5-installation groove, 6-electric push rod, 7-cross rod, 8-top rod, 9-lower die, 10-lower fish-shaped groove, 11-round hole, 12-fixed seat, 13-pneumatic cylinder, 14-piston rod, 15-motion rod, 16-attenuator, 17-force sensor, 18-moving seat, 19-transducer, 20-flange, 21-amplitude transformer, 22-upper die, 23-locking handle, 24-lifting crank, 25-circuit control box, 26-induction block, 27-upper limit inductor, 28-lower limit inductor, 29-start button, 30-emergency stop button, 31-ejection button, 32-reset button, 33-air pump, 34-button switch, 35-air exhaust pipe, 36-air outlet pipe, 37-treatment tank, 38-gas collecting hood.

Detailed Description

In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the invention and its embodiments, and are not intended to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.

Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in the present invention can be understood by those of ordinary skill in the art as appropriate.

Furthermore, the terms "mounted," "disposed," "provided," "connected," and "sleeved" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

The technical solution of the present invention will be further explained with reference to the accompanying drawings.

An ultrasonic welding machine for producing and processing simulated bait is shown in figures 1-4 and comprises a base 1, a workbench 2, an upright post 3 and a welding machine body 4, wherein the workbench 2 is arranged on the upper end surface of the base 1, the upper surface of the workbench 2 is provided with a mounting groove 5, the bottom of the mounting groove 5 is provided with an electric push rod 6, the top of the electric push rod 6 is fixedly provided with a cross rod 7, and the upper end of the cross rod 7 is welded with a plurality of ejector rods 8 at equal intervals; the upper surface of the workbench 2 is also fixedly provided with a lower die 9 through a fastening bolt, the lower die 9 is arranged over the mounting groove 5, the upper surface of the lower die 9 is provided with a plurality of lower fish-shaped grooves 10 which are arranged at equal intervals, the bottom of each lower fish-shaped groove 10 is provided with a round hole 11, the ejector rod 8 and the round hole 11 right above the ejector rod share one axis, and the diameter of the upper surface of the ejector rod 8 is smaller than that of the round hole 11; the upper end surface of the workbench 2 is also provided with a fixed seat 12 through a fastening bolt, the inside of the fixed seat 12 is fixedly provided with an upright post 3, the outer surface of the upright post 3 is provided with a welding machine body 4 in a sliding manner, the inside of the welding machine body 4 is sequentially provided with a pneumatic cylinder 13, a piston rod 14, a moving rod 15, an attenuator 16, a force sensor 17 and a moving seat 18 from top to bottom, the inside of the moving seat 18 is provided with a supersonic generator 39 and a transducer 19, the bottom of the moving seat 18 is provided with an amplitude transformer 21 through a flange plate 20, the bottom end of the amplitude transformer 21 is fixedly provided with an upper die 22, and the lower surface of the upper die 22 is provided with a plurality of upper; the rear wall of the welding machine body 4 is provided with a pair of locking handles 23, and the right side wall of the welding machine body 4 is provided with a lifting crank 24; the outside of the welding machine body 4 is electrically connected with a circuit control box 25 through a lead; the front side wall of the base 1 is provided with a start button 29, an emergency stop button 30, an eject button 31 and a reset button 32.

The utility model discloses a theory of operation does: two half-shell simulated baits are placed in a lower fish-shaped groove 10 formed in the upper surface of a lower die 9, then a start button 29 is pressed, gas is continuously filled in a pneumatic cylinder 13 at the moment, a piston rod 14 drives a motion rod 15 to continuously move downwards, the motion rod 15 drives a moving seat 18 to integrally move downwards until an upper die 22 is pressed on the upper surface of the simulated baits, an attenuator 16 and a force sensor 17 are arranged below the motion rod 15 to detect pressure, when the proper pressure is reached, a 20KHz high-pressure and high-frequency signal are generated by an ultrasonic generator 39, the signal is converted into high-frequency mechanical vibration through an energy conversion system and is added on the two half-shell simulated baits, the temperature transmitted to an interface is increased through the surface of the simulated baits and the friction between molecules, and when the temperature reaches the melting point of the workpiece, the two half-shell interfaces are rapidly melted, then filling the gap between the interfaces, and when the vibration stops, the simulated bait is cooled and shaped under certain pressure at the same time, so that perfect welding is achieved.

Example 1

An ultrasonic welding machine for producing and processing simulated bait is shown in figures 1-4 and comprises a base 1, a workbench 2, an upright post 3 and a welding machine body 4, wherein the workbench 2 is arranged on the upper end surface of the base 1, the upper surface of the workbench 2 is provided with a mounting groove 5, the bottom of the mounting groove 5 is provided with an electric push rod 6, the top of the electric push rod 6 is fixedly provided with a cross rod 7, and the upper end of the cross rod 7 is welded with a plurality of ejector rods 8 at equal intervals; the upper surface of the workbench 2 is also fixedly provided with a lower die 9 through a fastening bolt, the lower die 9 is arranged over the mounting groove 5, the upper surface of the lower die 9 is provided with 3 lower fish-shaped grooves 10 which are arranged at equal intervals, the bottom of each lower fish-shaped groove 10 is provided with a round hole 11, the ejector rod 8 and the round hole 11 right above the ejector rod share one axis, and the diameter of the upper surface of the ejector rod 8 is smaller than that of the round hole 11; the upper end surface of the workbench 2 is also provided with a fixed seat 12 through a fastening bolt, the inside of the fixed seat 12 is fixedly provided with an upright post 3, the outer surface of the upright post 3 is provided with a welding machine body 4 in a sliding manner, the inside of the welding machine body 4 is sequentially provided with a pneumatic cylinder 13, a piston rod 14, a moving rod 15, an attenuator 16, a force sensor 17 and a moving seat 18 from top to bottom, the inside of the moving seat 18 is provided with a supersonic generator 39 and a transducer 19, the bottom of the moving seat 18 is provided with an amplitude transformer 21 through a flange 20, the bottom end of the amplitude transformer 21 is fixedly provided with an upper die 22, and the lower surface of the upper die 22 is provided with 3 upper fish-shaped grooves; the rear wall of the welding machine body 4 is provided with a pair of locking handles 23, and the right side wall of the welding machine body 4 is provided with a lifting crank 24; the outside of the welding machine body 4 is electrically connected with a circuit control box 25 through a lead; the front side wall of the base 1 is provided with a start button 29, an emergency stop button 30, an eject button 31 and a reset button 32.

As shown in fig. 5, the side wall of the cross bar 7 is provided with a sensing block 26, and the inner wall of the mounting groove 5 is provided with an upper limit sensor 27 and a lower limit sensor 28.

After the use of the fish bait taking device is finished, the push-out button 31 can be pressed, the electric push rod 6 extends upwards at the moment, the push rod 8 is further driven to move upwards and push out all glued simulated bait through the circular hole 11, the glued simulated bait is conveniently taken out and collected, the working efficiency is improved, and meanwhile the simulated bait can be prevented from being attached to the inside of the lower fish-shaped groove 10; when the sensing block 26 on the side wall of the cross bar 7 moves to be opposite to the upper limit sensor 27, the upper limit sensor 27 sends a 'stop lifting' signal to the circuit control box 25, and the circuit control box 25 can stop the height of the electric push rod 6; when the reset button 32 is pressed again, the electric push rod 6 contracts downwards until the sensing block 26 moves to be opposite to the lower limit sensor 28, at the moment, the lower limit sensor 28 sends a 'stop contraction' signal to the circuit control box 25, and the electric push rod 6 stops contracting, so that the operation is simple, the control of the electric push rod 6 is also very intelligent, and the cross rod 7 can be prevented from being pushed to the lower die 9 due to excessive height.

Example 2

On the basis of embodiment 1, as shown in fig. 6, an air pump 33 is further installed on the base 1, a button switch 34 for controlling whether the air pump 33 works or not is arranged on the front side wall of the base 1, an air exhaust pipe 35 and an air outlet pipe 36 are respectively arranged at two ends of the air pump 33, the end part of the air exhaust pipe 35 is communicated with a gas collecting hood 38, and the end part of the air outlet pipe 36 extends into a treatment tank 37 containing treatment liquid; the upper port of the gas-collecting hood 38 is open and can be sleeved on the outer wall of the flange plate 20, and the outer wall of the upper port of the gas-collecting hood 38 is also screwed with a fastening bolt.

In the use of this embodiment, still can cup joint gas collecting channel 38 in ring flange 20 outer wall, tighten fastening bolt again, press button switch 34 this moment aspiration pump 33 department operating condition to inside aspiration pump 33 can constantly be with the waste gas suction that produces among the welding veneer process to treatment tank 37, thereby can reduce the harm to workman's health, had very big using value.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides a simulation bait ultrasonic welding machine for production and processing, includes base (1), workstation (2), stand (3) and welding machine body (4), its characterized in that: the workbench (2) is mounted on the upper end face of the base (1), a mounting groove (5) is formed in the upper surface of the workbench (2), an electric push rod (6) is mounted at the bottom of the mounting groove (5), a cross rod (7) is fixed to the top of the electric push rod (6), and a plurality of ejector rods (8) are welded to the upper end of the cross rod (7) at equal intervals; the upper surface of the workbench (2) is also fixedly provided with a lower die (9) through a fastening bolt, the lower die (9) is over against the upper part of the mounting groove (5), the upper surface of the lower die (9) is provided with a plurality of lower fish-shaped grooves (10) which are arranged at equal intervals, and the bottom of each lower fish-shaped groove (10) is provided with a round hole (11); the upper end surface of the workbench (2) is also provided with a fixed seat (12) through a fastening bolt, the upright post (3) is fixedly arranged in the fixed seat (12), the welding machine body (4) is arranged on the outer surface of the upright post (3) in a sliding manner, the interior of the welding machine body (4) is sequentially provided with a pneumatic cylinder (13), a piston rod (14), a motion rod (15), an attenuator (16), a force sensor (17) and a moving seat (18) from top to bottom, the moving seat (18) is internally provided with an ultrasonic generator (39) and an energy converter (19), the bottom of the movable seat (18) is provided with an amplitude transformer (21) through a flange plate (20), an upper die (22) is fixedly installed at the bottom end of the amplitude transformer (21), and a plurality of upper fish-shaped grooves which are vertically corresponding to the lower fish-shaped grooves (10) are formed in the lower surface of the upper die (22); the rear wall of the welding machine body (4) is provided with a pair of locking handles (23), and the right side wall of the welding machine body (4) is provided with a lifting crank (24); the outer part of the welding machine body (4) is electrically connected with a circuit control box (25) through a lead.

2. The ultrasonic welding machine for producing and processing simulated bait as claimed in claim 1, wherein: the ejector rod (8) and the round hole (11) right above the ejector rod share one axis, and the diameter of the upper surface of the ejector rod (8) is smaller than that of the round hole (11).

3. The ultrasonic welding machine for producing and processing simulated bait as claimed in claim 2, wherein: the lateral wall of horizontal pole (7) is equipped with response piece (26), the inner wall of mounting groove (5) is equipped with spacing inductor (27) and lower limit inductor (28).

4. The ultrasonic welding machine for producing and processing simulated bait as claimed in claim 1, wherein: the front side wall of the base (1) is provided with a starting button (29), an emergency stop button (30), an ejection button (31) and a reset button (32).

5. The ultrasonic welding machine for producing and processing simulated bait according to claim 1, wherein an air suction pump (33) is further installed on the base (1), a button switch (34) for controlling whether the air suction pump (33) works or not is arranged on the front side wall of the base (1), an air suction pipe (35) and an air outlet pipe (36) are respectively arranged at two ends of the air suction pump (33), a gas collecting hood (38) is communicated with the end part of the air suction pipe (35), and the end part of the air outlet pipe (36) extends into a processing tank (37) containing processing liquid.

6. The ultrasonic welding machine for producing and processing simulated bait as claimed in claim 5, wherein: the upper end opening of the gas-collecting hood (38) is open and can be sleeved on the outer wall of the flange plate (20), and the outer wall of the upper end opening of the gas-collecting hood (38) is further screwed with a fastening bolt.