CN211514001U - Improved chemical engineering tail gas absorption tower - Google Patents

Improved chemical engineering tail gas absorption tower Download PDF

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Publication number
CN211514001U
CN211514001U CN201922031882.9U CN201922031882U CN211514001U CN 211514001 U CN211514001 U CN 211514001U CN 201922031882 U CN201922031882 U CN 201922031882U CN 211514001 U CN211514001 U CN 211514001U
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absorption tower
storage tank
liquid storage
sewage outlet
stage
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张银生
朱巧云
殷栎
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Jiujiang Zhongxing Pharmaceutical Chemical Co ltd
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Jiujiang Zhongxing Pharmaceutical Chemical Co ltd
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Abstract

本实用新型提供一种改进的化工尾气吸收塔,主要包括一级吸收塔(1)、二级吸收塔(2)、三级吸收塔(3),各级吸收塔均由储液罐(11、21、31)、吸收填料(12、22、32)、喷淋头(13、23、33)、PH值检测仪(14、24、34)和排污口连接泵(15、25、35)组成;排污口连接泵(15、25、35)一端连接到吸收塔储液罐(11、21、31)下端排污口,一端经过阀门(7)连接有管道(8),并与相应的储液罐接入口(9)相连。本实用新型所设计的改进的化工尾气吸收塔实现了废水利用,节约了用水,并通过自动监控PH值和自动启动泵,避免了尾气吸收不彻底造成的环境污染。

Figure 201922031882

The utility model provides an improved chemical tail gas absorption tower, which mainly comprises a first-level absorption tower (1), a second-level absorption tower (2), and a third-level absorption tower (3). , 21, 31), absorbing fillers (12, 22, 32), sprinkler heads (13, 23, 33), pH detectors (14, 24, 34) and sewage outlet connection pumps (15, 25, 35) Composition; one end of the sewage outlet connecting pump (15, 25, 35) is connected to the sewage outlet at the lower end of the absorption tower liquid storage tank (11, 21, 31), and one end is connected with a pipeline (8) through a valve (7), and is connected with the corresponding storage tank. The tank inlet (9) is connected. The improved chemical exhaust gas absorption tower designed by the utility model realizes the utilization of waste water, saves water, and avoids environmental pollution caused by incomplete exhaust gas absorption by automatically monitoring the pH value and automatically starting the pump.

Figure 201922031882

Description

一种改进的化工尾气吸收塔An improved chemical tail gas absorption tower

技术领域technical field

本实用新型属于化工领域,具体为一种改进的化工尾气吸收塔。The utility model belongs to the field of chemical industry, in particular to an improved chemical tail gas absorption tower.

背景技术Background technique

在化工生产领域,产生的大量尾气需要通过吸收塔来吸收。如在生产邻氯苯甘氨酸时,生产工艺中使用到自来水、甲醇、氨水等作为原料,同时生产过程中要对甲醇、氨水进行蒸馏回收,回收过程中产生出甲醇气、氨气等尾气采用吸收塔进行吸收处理。目前,企业一般采用自来水进行三级吸收处理,在实际的尾气处理过程中,需要频繁更换吸收液(尤其是第一级的吸收液),而吸收液的更换方法,是由人工对吸收液进行PH值测定,达到一定PH值后通过储水罐底部的排污阀将吸收液排入废水处理站。上述方法,如果控制不好,吸收液失效,会造成废气冒出,产生污染。In the field of chemical production, a large amount of tail gas generated needs to be absorbed by absorption towers. For example, in the production of o-chlorophenylglycine, tap water, methanol, ammonia water, etc. are used as raw materials in the production process. At the same time, the methanol and ammonia water should be distilled and recovered during the production process, and the methanol gas, ammonia gas and other tail gas generated during the recovery process are absorbed by absorption. tower for absorption. At present, enterprises generally use tap water for three-stage absorption treatment. In the actual exhaust gas treatment process, the absorption liquid (especially the first-stage absorption liquid) needs to be replaced frequently, and the replacement method of the absorption liquid is to manually carry out the absorption liquid The pH value is measured, and after reaching a certain pH value, the absorbing liquid is discharged into the wastewater treatment station through the drain valve at the bottom of the water storage tank. If the above method is not well controlled, the absorption liquid will fail, which will cause waste gas to emerge and cause pollution.

发明内容SUMMARY OF THE INVENTION

为解决上述现有技术存在的不足,本实用新型所解决的技术问题是提供一种改进的化工尾气吸收塔,采用自动监控吸收液PH值的方法,并将吸收液用泵打入接收槽,以用于下一批的生产。In order to solve the above-mentioned deficiencies in the prior art, the technical problem solved by this utility model is to provide an improved chemical tail gas absorption tower, which adopts the method of automatically monitoring the pH value of the absorption liquid, and pumps the absorption liquid into the receiving tank, for the next batch of production.

为实现上述技术目的,本实用新型所述的一种改进的化工尾气吸收塔,主要包括一级吸收塔、二级吸收塔、三级吸收塔,各级吸收塔均由储液罐、吸收填料、喷淋头组成。一级吸收塔储液罐上端开设有尾气进气口,一级吸收塔上端与二级吸收塔储液罐上端、二级吸收塔上端与三级吸收塔储液罐上端通过通风管道连接,并在二级吸收塔上端与三级吸收塔储液罐上端的通风管道中间加装有引风机,三级吸收塔上端开设有排风口。各吸收塔储液罐下端开设有排污口。为自动监测各储液罐的PH值,在储液罐中装配有自动PH值检测仪。In order to achieve the above technical purpose, an improved chemical tail gas absorption tower described in this utility model mainly includes a first-level absorption tower, a second-level absorption tower, and a third-level absorption tower. , Sprinkler composition. The upper end of the liquid storage tank of the first-stage absorption tower is provided with a tail gas inlet, and the upper end of the first-stage absorption tower is connected with the upper end of the liquid storage tank of the second-stage absorption tower, and the upper end of the second-stage absorption tower and the upper end of the liquid storage tank of the third-stage absorption tower are connected by ventilation pipes, and An induced draft fan is installed between the upper end of the secondary absorption tower and the ventilation pipe at the upper end of the liquid storage tank of the tertiary absorption tower, and the upper end of the tertiary absorption tower is provided with an air outlet. A sewage outlet is provided at the lower end of the liquid storage tank of each absorption tower. In order to automatically monitor the pH value of each liquid storage tank, an automatic pH value detector is installed in the liquid storage tank.

进一步地,在各吸收塔储液罐下端排污口处加装有排污口连接泵,排污口连接泵一端连接到吸收塔储液罐下端排污口,一端经过阀门连接有管道。其中,三级吸收塔的排污口连接泵经过两个并联的阀门分别通过两路管道连接到二级吸收塔储液罐接入口和一级吸收塔储液罐接入口,二级吸收塔的排污口连接泵经过一个阀门后通过管道连接到一级吸收塔储液罐接入口,一级吸收塔的排污口连接泵经过一个阀门后通过管道连接到接收罐。Further, a sewage outlet connection pump is installed at the sewage outlet at the lower end of each absorption tower liquid storage tank. Among them, the sewage outlet connection pump of the three-stage absorption tower is connected to the liquid storage tank access port of the two-stage absorption tower and the liquid storage tank access port of the first-stage absorption tower through two parallel valves through two pipelines respectively. The port connecting pump passes through a valve and is connected to the inlet of the liquid storage tank of the first-stage absorption tower through a pipeline, and the sewage outlet connecting pump of the first-stage absorption tower passes through a valve and is connected to the receiving tank through a pipeline.

进一步地,所述的排污口连接泵连接到二级吸收塔储液罐和一级吸收塔储液罐的接入口位置应高于吸收液20cm以上。Further, the position of the inlet where the sewage outlet connecting pump is connected to the liquid storage tank of the secondary absorption tower and the liquid storage tank of the primary absorption tower should be more than 20 cm higher than the absorption liquid.

在上述技术方案中,所设计的改进的化工尾气吸收塔实现了废水利用,减少了废水的排放,节约了用水,并通过自动监控PH值和自动启动泵,避免了尾气吸收不彻底造成的环境污染。In the above technical scheme, the designed improved chemical exhaust gas absorption tower realizes the utilization of waste water, reduces the discharge of waste water, saves water consumption, and avoids the environment caused by incomplete absorption of exhaust gas by automatically monitoring the pH value and automatically starting the pump Pollution.

附图说明Description of drawings

图1为本实用新型改进的化工尾气吸收塔连接图。Fig. 1 is the connection diagram of the improved chemical tail gas absorption tower of the utility model.

图1:1、一级吸收塔,11、一级吸收塔储液罐,12、一级吸收塔吸收填料,13、一级吸收塔喷淋头,14、一级吸收塔PH值检测仪,15、一级吸收塔排污口连接泵,2、二级吸收塔,21、二级吸收塔储液罐,22、二级吸收塔吸收填料,23、二级吸收塔喷淋头,24、二级吸收塔PH值检测仪,25、二级吸收塔排污口连接泵,3、三级吸收塔,31、三级吸收塔储液罐,32、三级吸收塔吸收填料,33、三级吸收塔喷淋头,34、三级吸收塔PH值检测仪,35、三级吸收塔排污口连接泵,4、尾气进气口,5、引风机,6、排风口,7、阀门,8、管道,9、储液罐接入口。Figure 1: 1. Primary absorption tower, 11. Liquid storage tank of primary absorption tower, 12. Absorption packing of primary absorption tower, 13. Sprinkler head of primary absorption tower, 14. PH value detector of primary absorption tower, 15. The sewage outlet of the primary absorption tower is connected to the pump, 2. The secondary absorption tower, 21, The liquid storage tank of the secondary absorption tower, 22, The absorption packing of the secondary absorption tower, 23, The sprinkler head of the secondary absorption tower, 24, The secondary absorption tower PH value detector of the first-stage absorption tower, 25. The sewage outlet of the second-stage absorption tower is connected to the pump, 3. The third-stage absorption tower, 31. The liquid storage tank of the third-stage absorption tower, 32, The absorption packing of the third-stage absorption tower, 33. The third-stage absorption tower Tower sprinkler head, 34, PH value detector of three-stage absorption tower, 35, pump connected to sewage outlet of three-stage absorption tower, 4, exhaust gas inlet, 5, induced draft fan, 6, exhaust port, 7, valve, 8 , pipeline, 9, the access port of the liquid storage tank.

具体实施方式Detailed ways

下面将结合图1,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明某一种具体实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to FIG. 1 . Obviously, the described embodiments are only some specific embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

本实用新型为一种改进的化工尾气吸收塔,包括一级吸收塔1、二级吸收塔2、三级吸收塔3,各吸收塔分别包括储液罐(11、21、31)、吸收填料(12、22、32)、喷淋头(13、23、33)、PH值检测仪(14、24、34)、排污口连接泵(15、25、35)。The utility model is an improved chemical tail gas absorption tower, comprising a first-level absorption tower 1, a second-level absorption tower 2, and a third-level absorption tower 3, and each absorption tower respectively comprises a liquid storage tank (11, 21, 31), an absorption filler (12, 22, 32), sprinkler head (13, 23, 33), PH value detector (14, 24, 34), sewage outlet connection pump (15, 25, 35).

该装置由一级吸收塔尾气进气口4位置接入尾气,在引风机5的作用下,将尾气引到第三级吸收塔,引入的尾气经三级吸收后达标通过排风口6高空排放。各级吸收塔顶部有一喷淋头(13、23、33),用泵将储液罐(11、21、31)的吸收液从喷淋头(13、23、33)喷淋,喷淋后的吸收液经吸收填料(12、22、32)回收至储液罐(11、21、31)。当吸收塔运行一段时间后,需要对储液罐(11、21、31)内的吸收液进行更换,尤其是第一级吸收塔,更换频率更高。该装置在一、二、三级吸收塔上安装在线PH值检测仪(14、24、34),在原排污口位置上加装排污口连接泵(15、25、35),当一级吸收塔1、二级吸收塔2的吸收液达到PH值检测仪的预定指标后,连锁装置打开相应阀门7,将吸收液经新增管道8输送至车间接收罐,同时将三级吸收塔3的吸收液打入一级吸收塔1,并自动将各级吸收塔的吸收液补充至预定刻度。新增管道8一端经原有的排污口连接排污口连接泵(25、35),另一端连接至吸收塔储液罐接入口9,储液罐接入口9位置需高于吸收液20cm以上。The device is connected to the tail gas at the position of the tail gas inlet 4 of the first-stage absorption tower. Under the action of the induced draft fan 5, the tail gas is led to the third-stage absorption tower. emission. There is a spray head (13, 23, 33) at the top of the absorption tower at all levels, and the absorption liquid of the liquid storage tank (11, 21, 31) is sprayed from the spray head (13, 23, 33) by a pump. The absorbing liquid is recovered to the liquid storage tank (11, 21, 31) through the absorbing filler (12, 22, 32). When the absorption tower runs for a period of time, the absorption liquid in the liquid storage tanks (11, 21, 31) needs to be replaced, especially the first-stage absorption tower, the replacement frequency is higher. The device is equipped with on-line pH value detectors (14, 24, 34) on the first, second and third-stage absorption towers, and a sewage outlet connection pump (15, 25, 35) is installed on the original sewage outlet position. 1. After the absorption liquid of the secondary absorption tower 2 reaches the predetermined index of the PH value detector, the interlock device opens the corresponding valve 7, and the absorption liquid is transported to the workshop receiving tank through the newly added pipeline 8, and the absorption of the third-stage absorption tower 3 The liquid is pumped into the first-level absorption tower 1, and the absorption liquid of each level of absorption tower is automatically replenished to the predetermined scale. One end of the new pipeline 8 is connected to the pump (25, 35) through the original sewage outlet, and the other end is connected to the inlet 9 of the liquid storage tank of the absorption tower.

Claims (3)

1.一种改进的化工尾气吸收塔,主要包括一级吸收塔(1)、二级吸收塔(2)、三级吸收塔(3),各级吸收塔均由储液罐(11、21、31)、吸收填料(12、22、32)、喷淋头(13、23、33)组成,一级吸收塔储液罐(11)上端开设有尾气进气口(4),一级吸收塔(1)上端与二级吸收塔储液罐(21)上端、二级吸收塔(2)上端与三级吸收塔储液罐(31)上端通过通风管道连接,并在二级吸收塔(2)上端与三级吸收塔储液罐(31)上端的通风管道中间加装有引风机(5),三级吸收塔(3)上端开设有排风口(6),各吸收塔储液罐(11、21、31)下端开设有排污口,其特征是:各吸收塔储液罐(11、21、31)中装配有自动PH值检测仪(14、24、34)。1. An improved chemical tail gas absorption tower, which mainly includes a first-stage absorption tower (1), a second-stage absorption tower (2), and a third-stage absorption tower (3). , 31), absorption packing (12, 22, 32), sprinkler heads (13, 23, 33), the upper end of the liquid storage tank of the first-stage absorption tower (11) is provided with a tail gas inlet (4), the first-stage absorption The upper end of the tower (1) is connected with the upper end of the liquid storage tank (21) of the secondary absorption tower, the upper end of the secondary absorption tower (2) and the upper end of the liquid storage tank (31) of the third stage absorption tower are connected by ventilation pipes, and are connected to the upper end of the liquid storage tank of the secondary absorption tower (31). 2) An induced draft fan (5) is installed between the upper end and the ventilation pipe at the upper end of the liquid storage tank (31) of the three-stage absorption tower, and an exhaust port (6) is provided at the upper end of the three-stage absorption tower (3). The lower end of the tank (11, 21, 31) is provided with a sewage outlet, which is characterized in that: each absorption tower liquid storage tank (11, 21, 31) is equipped with an automatic pH value detector (14, 24, 34). 2.根据权利要求1所述的改进的化工尾气吸收塔,其特征在于:在各吸收塔储液罐(11、21、31)下端排污口处加装有排污口连接泵(15、25、35),排污口连接泵(15、25、35)一端连接到吸收塔储液罐(11、21、31)下端排污口,一端经过阀门(7)连接有管道(8);其中,三级吸收塔(3)的排污口连接泵(35)经过两个并联的阀门(7)分别通过两路管道(8)连接到二级吸收塔储液罐接入口(9)和一级吸收塔储液罐接入口(9),二级吸收塔的排污口连接泵(25)经过一个阀门(7)后通过管道(8)连接到一级吸收塔储液罐接入口(9),一级吸收塔的排污口连接泵(15)经过一个阀门(7)后通过管道(8)连接到接收罐。2. The improved chemical tail gas absorption tower according to claim 1 is characterized in that: a sewage outlet connection pump (15, 25, 35), one end of the sewage outlet connecting pump (15, 25, 35) is connected to the sewage outlet at the lower end of the liquid storage tank (11, 21, 31) of the absorption tower, and one end is connected to the pipeline (8) through the valve (7); The sewage outlet of the absorption tower (3) is connected to the pump (35) through two parallel valves (7) through two pipelines (8) to the liquid storage tank inlet (9) of the secondary absorption tower and the storage tank of the primary absorption tower. The liquid tank access port (9), the sewage discharge port of the secondary absorption tower is connected to the pump (25) through a valve (7) and then connected to the liquid storage tank access port (9) of the primary absorption tower through a pipeline (8). The sewage outlet of the tower is connected to the pump (15) through a valve (7) and then connected to the receiving tank through a pipeline (8). 3.根据权利要求2所述的改进的化工尾气吸收塔,其特征在于:所述的排污口连接泵(25、35)连接到二级吸收塔储液罐(21)和一级吸收塔储液罐(11)的接入口(9)位置应高于吸收液20cm以上。3. The improved chemical tail gas absorption tower according to claim 2, characterized in that: the sewage outlet connection pump (25, 35) is connected to the secondary absorption tower liquid storage tank (21) and the primary absorption tower storage tank (21) The position of the inlet (9) of the liquid tank (11) should be more than 20cm above the absorption liquid.
CN201922031882.9U 2019-11-22 2019-11-22 Improved chemical engineering tail gas absorption tower Expired - Fee Related CN211514001U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116603367A (en) * 2023-05-30 2023-08-18 华澄(江门)环保装备科技有限公司 Toughened glass silk screen waste gas recycling and purifying system and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116603367A (en) * 2023-05-30 2023-08-18 华澄(江门)环保装备科技有限公司 Toughened glass silk screen waste gas recycling and purifying system and method
CN116603367B (en) * 2023-05-30 2024-04-02 广东华澄环保装备科技有限公司 Toughened glass silk screen waste gas recycling and purifying system and method

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