CN211504734U

CN211504734U - High-speed sampler

Info

Publication number: CN211504734U
Application number: CN201922320480.0U
Authority: CN
Inventors: 肖志钢
Original assignee: Hubei Canghe Technology Co ltd
Current assignee: Hubei Canghe Technology Co ltd
Priority date: 2019-12-20
Filing date: 2019-12-20
Publication date: 2020-09-15
Anticipated expiration: 2029-12-20

Abstract

The utility model relates to the technical field of physical and chemical detection equipment in metallurgical industry, and provides a high-speed sampler, which comprises a lathe bed, wherein one end of the lathe bed is provided with a reduction gearbox, a driving motor and a speed reducer are arranged in the reduction gearbox, the speed reducer extends out of a box body of the reduction gearbox, the high-speed sampler also comprises a sampling tool bit, and the sampling tool bit is arranged on the part of the speed reducer extending out of the box body; the middle part of the lathe body is provided with a feeding device, the feeding device comprises a longitudinal feeding rail parallel to the lathe body, a feeding bottom plate and a transverse feeding guide rail vertical to the lathe body, the longitudinal feeding rail is fixed on the surface of the lathe body, the feeding bottom plate is clamped on the longitudinal feeding rail, and the transverse feeding rail is fixed on the upper surface of the feeding bottom plate; the clamping device is used for clamping the material taking workpiece and clamped on the transverse feeding track; the other end of the lathe bed is also provided with a control system for controlling the longitudinal feeding track and the transverse feeding guide rail, so that the metal material sample rod can be prepared automatically, and the automatic preparation machine has the advantages of high efficiency and high speed.

Description

High-speed sampler

Technical Field

The utility model relates to a metallurgical industry physics and chemistry check out test set technical field especially relates to full automatization gains experimental sample's high-speed sampler.

Background

In the production of metallurgical industry, in order to accurately obtain the physicochemical data of metal materials, various mechanical property tests need to be carried out on the materials. In a mechanical test, a first step is to obtain a test sample, and the current sampling equipment uses a band saw to cut four surfaces of a feeding and detecting head so as to obtain square materials for reprocessing, so that the working efficiency is very low, and the processing amount of the sample materials is large. The labor is used. Not complying with the national policy of china manufacturing 2025. Therefore, the test sample meets the standards GB/T2975-1998 sample position and sample preparation for mechanical property tests of steel and steel products and GB 6397-86 metal tensile test sample. Meanwhile, the research and development of the device for preparing the sample rod, which can be efficient and rapid and has no manual intervention, is particularly necessary.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model aims at providing a high-speed sampler can prepare metal material appearance stick by the full automatization to have high efficiency, quick advantage.

(II) contents of utility model

In order to solve the technical problem, the utility model provides a high-speed sampler, which comprises a lathe bed, wherein one end of the lathe bed is provided with a reduction box, a driving motor and a speed reducer are arranged in the reduction box, the speed reducer extends out of a box body of the reduction box, the high-speed sampler also comprises a sampling tool bit, and the sampling tool bit is arranged on the part of the speed reducer extending out of the box body; the middle part of the lathe body is provided with a feeding device, the feeding device comprises a longitudinal feeding rail parallel to the lathe body, a feeding bottom plate and a transverse feeding guide rail vertical to the lathe body, the longitudinal feeding rail is fixed on the surface of the lathe body, the feeding bottom plate is clamped on the longitudinal feeding rail, and the transverse feeding rail is fixed on the upper surface of the feeding bottom plate; the clamping device is used for clamping the material taking workpiece and clamped on the transverse feeding track; and the other end of the bed body is also provided with a control system for controlling the longitudinal feeding rail and the transverse feeding guide rail.

Furthermore, a grain slag automatic separation system is also arranged in the lathe bed and comprises a funnel-shaped scrap iron collecting box and a layered overflow plate which are arranged below the feeding bottom plate.

Furthermore, the clamping device comprises a positioning inclined seat arranged on the upper surface of the transverse feeding track, one end of the positioning inclined seat is fixed with a clamping oil cylinder, the other end of the positioning inclined seat is fixed with a positioning baffle, the clamping oil cylinder is connected with a clamping plate, and the clamping plate and the positioning baffle are arranged in parallel and opposite.

Furthermore, the included angle between the positioning inclined seat and the feeding bottom plate is theta, and then the included angle is smaller than or equal to 30 degrees and smaller than or equal to 60 degrees.

Furthermore, the two side edges of the positioning inclined seat are provided with water baffles which are perpendicular to the lathe bed.

Furthermore, the sampling cutter head is a hollow cutter head, and a cooling liquid jet hole is arranged in the hollow cutter head.

Further, the control system is a hydraulic control system.

Furthermore, wing plates extending out of two sides are arranged at the bottom of the lathe bed, and a plurality of positioning screw holes are formed in the wing plates.

(III) advantageous effects

The utility model provides a high-speed sampler, including the lathe bed, the transverse feed track of setting on the lathe bed, feed bottom plate and vertical bottom plate, through setting up the control system drive feed bottom plate in lathe bed one side along vertically to feeding the track, perhaps drive clamping device along transverse feed track parallel translation, can adjust the relative position relation of getting the material work piece and installing between the sampling tool bit of the other one end of lathe bed of fixing in clamping device, and then quick automation accomplishes the sample process, need not artificial intervention.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is the overall structure schematic diagram of the high-speed sampler after the water baffle is detached.

Fig. 2 is a schematic sectional view taken along line a-a in fig. 1.

The reference numerals in the figures illustrate:

1. lathe bed 2, reducing gear box 21, reduction gear

3. Sampling cutter head 41, longitudinal feeding rail 42 and feeding bottom plate

43. Transverse feeding track 51, positioning inclined seat 52 and clamping oil cylinder

53. Clamping plate 54, positioning baffle 6 and wing plate

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The utility model discloses a high-speed sampler, as shown in figure 1, including lathe bed 1, one end of lathe bed 1 is provided with reducing gear box 22, install driving motor and reduction gear 21 in the reducing gear box 22, the reduction gear 21 stretches out the box of reducing gear box 22, install sampling tool bit 3 on the part that the reduction gear 21 stretches out the box; the middle part of the bed body 1 is provided with a feeding device, the feeding device comprises a longitudinal feeding rail 41 parallel to the bed body 1, a feeding bottom plate 42 and a transverse feeding guide rail vertical to the bed body 1, the longitudinal feeding rail 41 is fixed on the surface of the bed body 1, the feeding bottom plate 42 is clamped on the longitudinal feeding rail 41, and the transverse feeding rail 43 is fixed on the upper surface of the feeding bottom plate 42; the material taking device further comprises a clamping device for clamping the material taking workpiece, and the clamping device is clamped on the transverse feeding track 43; the clamping device comprises a positioning inclined seat 51 arranged on the upper surface of the transverse feeding rail 43, an included angle between the positioning inclined seat 51 and the feeding bottom plate 42 is 45 degrees, one end of the positioning inclined seat 51 is fixed with a clamping oil cylinder 52, the other end of the positioning inclined seat is fixed with a positioning baffle 54, the clamping oil cylinder 52 is connected with a clamping plate 53, and the other end, parallel to and opposite to the positioning baffle 54, of the clamping plate 53, where the bed body 1 is arranged, is also provided with a hydraulic control system for controlling the longitudinal feeding rail 41 and the transverse feeding guide rail.

The working principle of the high-speed sampler is as follows: the material taking workpiece is placed between the clamping plate 53 and the positioning baffle 54, the clamping plate 53 is pushed to move obliquely upwards by the clamping oil cylinder 52 arranged at the downward inclined end of the positioning inclined seat 51, and the material taking workpiece and the positioning baffle 54 are clamped together; and then the feeding bottom plate 42 is driven by the hydraulic control system to move longitudinally to the feeding rail, or the clamping device is driven to move horizontally along the transverse feeding rail 43, so that the relative position relation between the material taking workpiece fixed in the clamping device and the sampling tool bit 3 arranged at the other end of the lathe bed 1 can be adjusted, the 1/4 position of the diameter of the sampling workpiece is automatically positioned, and finally the material taking tool bit is driven by a determined motor and a speed reducer to take materials. Because the material taking tool bit can generate a large amount of heat during working, the material taking tool bit is arranged in a hollow structure, a cooling liquid spraying hole is formed in the material taking tool bit and used for cooling the tool bit, after material taking is completed, the cooling liquid can be mixed with metal residues left after material taking, the separation of the funnel-shaped iron scrap collecting box and the layered overflow plate below the feeding bottom plate 42 is completed after the metal residues are left in the funnel-shaped iron scrap collecting box and are convenient to collect, the clamping device capable of automatically positioning and taking the material workpiece and the integrated design of the high-speed sampler can be realized, and the sampling efficiency is greatly improved. In order to prevent the cooling liquid from being sprayed outwards, water baffles are arranged on two sides of the positioning inclined seat 51 and are perpendicular to the lathe bed 1. In order to fix the high-speed sampler, the bottom of the lathe bed 1 is provided with wing plates 6 extending towards two sides, the wing plates 6 are provided with a plurality of positioning screw holes, and the whole machine is fixed through threaded connection, so that the stability is further improved.

The above-described embodiments of the apparatus are merely illustrative, and the units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.

Claims

1. The high-speed sampler is characterized by comprising a lathe bed, wherein one end of the lathe bed is provided with a reduction gearbox, a driving motor and a speed reducer are installed in the reduction gearbox, the speed reducer extends out of a box body of the reduction gearbox, and the high-speed sampler also comprises a sampling tool bit, and the sampling tool bit is installed on the part of the speed reducer extending out of the box body; the feeding device is arranged in the middle of the lathe body and comprises a longitudinal feeding rail parallel to the lathe body, a feeding bottom plate and a transverse feeding rail perpendicular to the lathe body, the longitudinal feeding rail is fixed on the surface of the lathe body, the feeding bottom plate is clamped on the longitudinal feeding rail, and the transverse feeding rail is fixed on the upper surface of the feeding bottom plate; the clamping device is used for clamping a material taking workpiece and is clamped on the transverse feeding track; and the other end of the lathe bed is also provided with a control system for controlling the longitudinal feeding rail and the transverse feeding rail.

2. The high-speed sampler according to claim 1, wherein the lathe bed is also provided with an automatic water-slag separating system, and the automatic water-slag separating system comprises a funnel-type scrap iron collecting box and a layered overflow plate which are arranged below the feeding bottom plate.

3. The high-speed sampler according to claim 1, wherein the clamping device comprises a positioning inclined seat mounted on the upper surface of the transverse feeding track, a clamping cylinder is fixed at one end of the positioning inclined seat, a positioning baffle is fixed at the other end of the positioning inclined seat, the clamping cylinder is connected with a clamping plate, and the clamping plate and the positioning baffle are arranged in parallel and opposite.

4. The high-speed sampler of claim 3, wherein the angle between the positioning ramp and the feed floor is θ, and the angle between the positioning ramp and the feed floor is between 30 ° and 60 °.

5. The high-speed sampler according to claim 3, wherein water baffles are arranged on both sides of the positioning inclined seat, and the water baffles are arranged perpendicular to the lathe bed.

6. The high-speed sampler of claim 1, wherein the sampling tip is a hollow tip having a coolant-ejecting hole disposed therein.

7. The high speed sampler of claim 1, wherein the control system is a hydraulic control system.

8. The high-speed sampler according to claim 1, wherein the bottom of the bed is provided with wing plates extending towards two sides, and the wing plates are provided with a plurality of positioning screw holes.